Toro ROPs Kit Installation guide

Brand: Toro

Model: ROPs Kit

Type: Installation guide

Toro ROPS Kit: Enhance your outdoor power equipment with a robust Rollover Protection System (ROPS) designed to safeguard you during operation. This kit provides essential safety features for various Toro models, ensuring your well-being while mowing or performing other tasks.

FormNo.3447-556RevA

ROPSKit

ModelNo.145-0592

ModelNo.145-0594

InstallationInstructions

Safety

RolloverProtectionSystem

(ROPS)Safety

•TheROPSisanintegralsafetydevice.Donot

removeanyoftheROPScomponentsfromthe

machine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Keeptherollbarinthefullyraisedandlocked

positionandalwayswearyourseatbeltwhenever

therollbarisup.

•Checkcarefullyforoverheadobjectsbeforeyou

driveunderthem,anddonotcontactthem.

•ReplacedamagedROPScomponents.Donot

repairoralterthem.

•Thereisnorolloverprotectionwhentherollbar

isdown.

•Wheelsdroppingoveredges,oversteepbanks,or

intowatercancausearollover,whichmayresult

inseriousinjuryordeath.

•Donotweartheseatbeltwhentherollbarisdown.

•Lowertherollbaronlywhenabsolutelynecessary;

raiseitassoonasclearancepermits.

•Intheeventofarollover,takethemachinetoan

AuthorizedServiceDealertoinspecttheROPS.

•UseonlyT oroapprovedaccessoriesand

attachmentsfortheROPS.

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3447-556*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheexistingrolloverprotection

system(ROPS).

Upperrollbarassembly1

Leftlowerrollbarassembly

Rightlowerrollbarassembly1

Fold-pinassembly2

Shoulderbolt

Locknut(1/2inch)

Bumper2

Flange-headbolt(5/8x3-1/2inches)

Locknut(5/8inch)

Wavewasher2

Installtherolloverprotectionsystem

(ROPS).

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Disengagetheblade-controlswitch.

3.Movethemotion-controlleversoutwardtotheNEUTRAL-LOCKposition.

4.Engagetheparkingbrake.

5.Shutofftheengineandremovethekey.

RemovingtheExisting

RolloverProtectionSystem

(ROPS)

NoPartsRequired

Procedure

1.Disconnectthenegativebatterycable.

2.Removeanddiscardtheupperroll-bartubeand

itshardwarefromthelowertubes.

3.Ontheleftsideofthemachine,removeand

retainthefuelcapandhardwareattachingthe

fendertotheframe.

4.Removethefenderfromthemachine.

Retainthefender.

5.Installthefuelcaptopreventdebrisfromgetting

inthetank.

6.Ontherightsideofthemachine,removeand

retainthehardwareattachingthefendertothe

frame.

7.Withthecontrolpanelstillattachedtothefender,

removethefenderandsetitonthetire.

8.Removeandretaintherearstylingsidebrackets

(ifequipped).

9.Removeanddiscardthehardwareattachingthe

lowerroll-bartubestotheframe.

10.CarefullyremoveanddiscardtheROPSfrom

themachine.

InstallingtheRollover

ProtectionSystem(ROPS)

Partsneededforthisprocedure:

1Upperrollbarassembly

Leftlowerrollbarassembly

1Rightlowerrollbarassembly

2Fold-pinassembly

Shoulderbolt

Locknut(1/2inch)

2Bumper

Flange-headbolt(5/8x3-1/2inches)

Locknut(5/8inch)

2Wavewasher

Procedure

1.Looselysecurethelowerrollbarassemblies

ontothemowerusing2ange-headbolts(5/8x

3-1/2inches)and2locknuts(5/8inch)oneach

side(Figure1).

Note:Ensurethattheplatethatisweldedonto

thelowersectionoflowerrollbarassemblies

facesawayfromtheframeassembly.

g331074

Figure1

1.Rightlowerrollbar

assembly

3.Leftlowerrollbar

assembly

2.Flange-headbolt(5/8x

3-1/2inches)

4.Locknut(5/8inch)

2.Securethe2bumperstotheupperrollbar

assembly(Figure2).

g331711

Figure2

1.Upperrollbarassembly2.Bumper

3.Securethelowerrollbarassembliestothe

upperrollbarassemblyusingthe2shoulder

bolts,2wavewashers,2locknuts(1/2inch),

andfold-pinassembly(Figure3).

g331075

Figure3

1.Upperrollbarassembly4.Wavewasher

2.Fold-pinassembly(fold

pin,lanyardwasher,and

hairpincotter)

5.Shoulderbolt

3.Locknut(1/2inch)

6.Lowerrollbarassembly

4.Torquethe2shoulderboltsand4ange-head

bolts(5/8x3-1/2inches)onthelowerrollbar

assembliesto122to136N∙m(90to100ft-lb).

5.Installthepreviouslyremovedfendersand

fasteners.

6.Installthepreviouslyremovedrearstylingside

brackets(ifremoved).

7.Connectthenegativebatterycable.

Operation

Usingthe

Rollover-ProtectionSystem

(ROPS)

WARNING

Toavoidinjuryordeathfromrollover,keep

therollbarinthefullyraised,lockedposition

andusetheseatbelt.

Ensurethattheseatissecuredtothe

machine.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjectsanddo

notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Removethehairpincottersandremovethe2

pins(Figure5).

2.Lowertherollbartothedownposition(Figure

4).

Note:Thereare2downpositions;referto

Figure4.

3.Installthe2pinsandsecurethemwiththe

hairpincotters(Figure5).

g004954

Figure4

1.Full-downposition2.Downpositionwiththe

baggerinstalled

Important:Ensurethatyousecurethe

rearpartoftheseatwiththeseatlatch(if

applicable).

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

1.Removethehairpincottersandremovethe2

pins(Figure5).

2.Raisetherollbartotheuprightposition,install

the2pins,andsecurethemwiththehairpin

cotters(Figure5).

g004955

Figure5

1.Rollbar3.Pin

2.Raisedposition4.Hairpincotter

Maintenance

CheckingtheSeatBelt

ServiceInterval:Beforeeachuseordaily

Inspecttheseatbeltforwear,cuts,andproper

operationoftheretractorandbuckle.Replacethe

seatbeltifitisdamaged.

Toro ROPs Kit Installation guide

Toro ROPs Kit Installation guide

Toro ROPs Kit Installation guide

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