Toro ROPS Kit, TimeCutter Riding Mower Installation guide

Brand: Toro

Model: ROPS Kit, TimeCutter Riding Mower

Type: Installation guide

FormNo.3438-540RevA

ROPSKit

TimeCutter

RidingMower

ModelNo.79485

InstallationInstructions

Safety

RolloverProtectionSystem

(ROPS)Safety

•TheROPSisanintegralsafetydevice.Donot

removeanyoftheROPScomponentsfromthe

machine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Alwayswearyourseatbeltwhentherollbaris

installed.

•Checkcarefullyforoverheadobjectsbeforeyou

driveunderthem,anddonotcontactthem.

•Keeptherollbarinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage

andkeepingallthemountingfastenerstight.

•ReplacedamagedROPScomponents.Donot

repairoralterthem.

•Wheelsdroppingoveredges,oversteepbanks,or

intowatercancausearollover,whichmayresult

inseriousinjuryordeath.

•Donotweartheseatbeltwhentherollbarisnot

installed.

•Intheeventofarollover,takethemachinetoan

AuthorizedServiceDealertoinspecttheROPS.

•UseonlyT oroapprovedaccessoriesand

attachmentsfortheROPS.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3438-540*A

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

LeftROPSmount

RightROPSmount

Bolt(1/2x1-1/4inches)

Largewasher6

Locknut(1/2inch)

Beltguardpanel2

Rearguardpanel1

Cabletie

Narrowpushrivet4

Widepushrivet2

InstalltheROPSmountsandguard

panels.

Leftseatbeltbracket(MyRidemachines

only)

Rightseatbeltbracket(MyRide

machinesonly)

Partial-threadbolt(3/8x2inches)

Smallwasher

Locknut(3/8inch)

Leftpodbracket

Bumper1

Rightpodbracket(MyRidemachines

only)

Thread-formingscrew(5/16x3/4inch)

Seatbelttongueassembly

Seatbeltbuckleassembly

Carriagescrew(7/16x1inch)

Locknut(7/16inch)

Installthepodbracketsandseatbelt

brackets(MyRide-equippedmachines

only).

Seatbelttongueassembly

Seatbeltbuckleassembly

Carriagescrew(7/16x1inch)

Locknut(7/16inch)

Seatbeltbracket(machineswithout

MyRideonly)

Bolt(3/8x1inch)

Locknut(3/8inch)

Leftpodbracket

Bumper1

Rightpodbracket(machineswithout

MyRideonly)

Thread-formingscrew(5/16x3/4inch)

Installthepodbracketsandseatbelt

brackets(machineswithoutMyRide

only).

ROPStube

Bolt(3/8x2-1/2inches)

Locknut(3/8inch)

Suitcaseweight(Formachineswitha

baggerinstalledonly)

Bolt(3/8x3-3/4inches)

Completetheinstallation.

PreparingtheMachine

NoPartsRequired

Procedure

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Note:Youmaydiscardallremovedpartsunless

otherwisenoted.

1.Parkthemachineonalevelsurface.

2.Disengagetheblade-controlswitch.

3.Movethemotion-controlleversoutwardtothe

NEUTRAL-LOCKpositiontoengagetheparking

brake.

4.Shutofftheengineandremovethekey.

5.Raisetheseat,refertoyourmachineOperator’s

Manual.

6.Raisetherearofthemachineonjackstands;

refertoyourmachineOperator’sManual.

WARNING

Supportingthemachineonthelower

mufershield(Figure1)maydamage

theshieldandcausethemachinetofall,

injuringyouorbystanders.

Donotusethelowermufershieldto

supportthemachine.

g299647

Figure1

1.Lowermufershield

7.RemovethereartiresasshowninFigure2

Note:Retainallwheelcomponentsforlater

installation.

g309984

Figure2

8.Removethepodbracketsfromthemachine

(Figure3).

Note:Retaintheshoulderscrewsremoved

fromthesidesofthepodsforlaterinstallation.

g310040

Figure3

1.Hydraulicmountplate3.Podsupportbracket

2.Screw

4.Pod

Note:Retainthefueltankspringbeneaththat

securesthefueltanktotheleftpodbracketfor

laterinstallation.

g310231

Figure4

1.Fueltankspring

InstallingtheROPSMounts

andGuardPanels

Partsneededforthisprocedure:

LeftROPSmount

RightROPSmount

Bolt(1/2x1-1/4inches)

6Largewasher

Locknut(1/2inch)

2Beltguardpanel

1Rearguardpanel

Cabletie

4Narrowpushrivet

2Widepushrivet

Procedure

1.InstalltheROPSmountstothemachineframe

behindthehydraulicmountplateasshownin

(Figure5).

2.Torquetheboltsto58to77N∙m(43to57ft-lb).

3.SecurethetabsonthepodstotheROPSmount

withnarrowpushrivets(Figure5).

4.Installtheteethoftherearguardpaneltothe

notchesinthecenterframeandsecureitwith

cabletiesasshowninFigure6.

5.Installthebeltguardpanelstotheframewith

pushrivetsasshowninFigure6.

g316031

Figure5

Rightsideshown

1.Locknut(1/2inch)

4.Largewasher

2.RightROPSmount5.Bolt(1/2x1-1/4inches)

3.Narrowpushrivet

g310120

Figure6

1.Cabletie

4.Narrowpushrivet

2.Widepushrivet5.Beltguardpanels

3.Rearguardpanel

InstallingthePodBrackets

andSeatBelt

MyRide-EquippedMachinesOnly

Partsneededforthisprocedure:

Leftseatbeltbracket(MyRidemachinesonly)

Rightseatbeltbracket(MyRidemachinesonly)

Partial-threadbolt(3/8x2inches)

Smallwasher

Locknut(3/8inch)

Leftpodbracket

1Bumper

Rightpodbracket(MyRidemachinesonly)

Thread-formingscrew(5/16x3/4inch)

Seatbelttongueassembly

Seatbeltbuckleassembly

Carriagescrew(7/16x1inch)

Locknut(7/16inch)

Procedure

1.Installtheseatbeltbracketstotheseatplatform

with2partial-threadbolts(3/8x2inches),2

smallwashers,and2locknuts(3/8inch)as

showninFigure7.

g310258

Figure7

1.Partial-threadbolts(3/8x

2inches)

4.MyRideplatform

2.Smallwasher5.Locknut(3/8inch)

3.Seatbeltbracket

2.Installthebumpertotheleftpodbracket(Figure

8).

g310245

Figure8

1.Bumper

3.Installtheleftpodbrackettothemachineframe

using2thread-formingscrews(5/16x3/4

inch)andthepartsremovedin1Preparingthe

Machine(page3)asshowninFigure9.

g310244

Figure9

1.Leftpodbracket

3.Fuel-tankspring

2.Thread-formingscrew

(5/16x3/4inch)

4.Shoulderbolt

4.Installnewrightpodbrackettothemachine

usingathread-formingscrew(5/16x3/4inch)

andtheshoulderboltremovedin1Preparing

theMachine(page3).

g310256

Figure10

1.Thread-formingscrew

(5/16x3/4inch)

3.Shoulderbolt

2.Rightpodbracket

5.Installtheseatbeltbuckleandtonguetothe

insideoftheseatbeltbracketswith2carriage

screws(7/16x1inch)and2locknuts(7/16inch)

asshowninFigure11.

g316063

Figure11

1.Carriagescrews(7/16x1

inch)

3.Seatbelttongueassembly

(bracketbenttowardthe

seat)

2.Seatbeltbracket4.Locknut(7/16x1inch)

InstallingthePodBrackets

andSeatBelt

MachineswithoutMyRideOnly

Partsneededforthisprocedure:

Seatbelttongueassembly

Seatbeltbuckleassembly

Carriagescrew(7/16x1inch)

Locknut(7/16inch)

Seatbeltbracket(machineswithoutMyRideonly)

Bolt(3/8x1inch)

Locknut(3/8inch)

Leftpodbracket

1Bumper

Rightpodbracket(machineswithoutMyRideonly)

Thread-formingscrew(5/16x3/4inch)

Procedure

1.Installtheseatbeltbuckleandtonguetothe

insideoftheseatbeltbracketswith2carriage

screws(7/16x1inch)and2locknuts(7/16inch)

asshowninFigure12.

g316016

Figure12

1.Carriagescrew(7/16x1

inch)

4.Locknuts(7/16inch)

2.Seatbeltbracket

5.Tongueassembly

3.Buckle

2.Installtheseatbeltbracketstotheoutsideofthe

ROPSmounts(Figure13).

Note:Installtheseatbeltbuckleassemblywith

thebentbrackettowardtheseat.

g316030

Figure13

Rightsideshown

1.Bolt(3/8x1inch)3.Locknut(3/8inch)

2.Seatbeltbracket

3.Installtherightpodbrackettothemachine

frameusing2thread-formingscrews(5/16x3/4

inch)andthepartsremovedin1Preparingthe

Machine(page3)asshowninFigure3.

4.Installthebumpertotheleftpodbracket(Figure

8).

5.Installtheleftpodbrackettothemachineframe

using2thread-formingscrews(5/16x3/4inch)

asshowninFigure13.

g310244

Figure14

1.Leftpodbracket

3.Fuel-tankspring

2.Thread-formingscrew

(5/16x3/4inch)

4.Shoulderbolt

CompletingtheInstallation

Partsneededforthisprocedure:

ROPStube

Bolt(3/8x2-1/2inches)

Locknut(3/8inch)

Suitcaseweight(Formachineswithabaggerinstalled

only)

Bolt(3/8x3-3/4inches)

Procedure

1.InstallthereartiresasshowninFigure2.

2.Lowerthemachine;refertoyourmachine

Operator’sManual.

3.Lowertheseat.

4.WiththeROPStubeangletowardtherearof

themachine,installtheROPStubetotheROPS

mountswith2bolts(3/8x2-1/2inches)and2

locknuts(3/8inch)asshowninFigure15.

5.Formachineswithabaggerinstalledonly:

Installtheincludedadditionalsuitcaseweights

tothemachineusing2bolts(3/8x3-3/4inches)

asnecessaryaccordingtothetablebelow

(Figure16).

TypeofDeck

TotalWeightsRequired

42-inchstampeddeck11

42-inchfabricateddeck

50-inchfabricateddeck

54-inchfabricateddeck

60-inchfabricateddeck

Note:Theweightbracketswillholdupto8

suitcaseweightsbetweenthefrontedgeofthe

bracketandthemachine;anyadditionalweights

mustbemountedtothefrontoftheweight

brackets.

g310259

Figure15

1.ROPStube3.Bolt(3/8x2-1/2inches)

2.Locknut(3/8inch)

g299244

Figure16

1.Washer

3.Suitcaseweight

2.Locknut

4.Bolt(3/8x3-3/4inches)

Notes:

Toro ROPS Kit, TimeCutter Riding Mower Installation guide

Toro ROPS Kit, TimeCutter Riding Mower Installation guide

Toro ROPS Kit, TimeCutter Riding Mower Installation guide

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