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Toro Roll-Over Protection System Kit. 2010 and After Z400 Riding Mowers Installation guide

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  • What parts are included in the Toro Roll-Over Protection System Kit?
    What tools are needed to install the kit?
    How do you install the roll bar?
    How do you install the seat belt?
    How do you install the seat latch catch?
FormNo.3364-884RevA
Roll-OverProtectionSystemKit.2010andAfter
Z400RidingMowers
ModelNo.119-6653
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Rollbar,rightsection1
Rollbar,leftsection
1
Rollbar,centersection1
Bolt,(3/8x1inch)
8
Curvedwasher
8
Flangenut,(3/8inch)
8
Bolt,(1/2x3–1/4inch)
2
1
Flangenut,(1/2inch)
2
InstalltheRolloverProtectionSystem
(ROPS).
Seatlatchcatch
1
Bolt(5/16x7/8inch)
2
2
Locknut(5/16inch)
2
Replacetheseatlatchcatch.
3
Seatbeltkit
1Installtheseatbelt.
Seatframe
1
Locknut(3/8inch)
2
4
Bolt(3/8x5inches)
2
Installthenewseatframe.
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
1
InstallingtheRollOver
ProtectionSystem
Partsneededforthisprocedure:
1Rollbar,rightsection
1
Rollbar,leftsection
1Rollbar,centersection
8
Bolt,(3/8x1inch)
8
Curvedwasher
8
Flangenut,(3/8inch)
2
Bolt,(1/2x3–1/4inch)
2
Flangenut,(1/2inch)
Procedure
1.Looselyinstalltherightandleftrollbarsectionto
theframe,with8bolts(3/8x1inch),8curved
washers,and8angenuts(3/8inch).
Note:Thecurvewasherconemustbeinstalled
towardthebolthead.
Figure1
2.Installthelanyardclipsontothelongbolts(1/2x
3-1/4inch).
Note:Makesurethebenttabpointstowardthe
headofthebolt.
Figure2
3.Lightlyoiltheendsofthecenterrollbarsection.
4.Looselyinstallthecenterrollbarsectionusing2
bolts(1/2x3-1/4inch)and2angenuts(1/2inch).
Note:Makesuretheboltsareinstalledfromthe
outsideoftherollbar.
Note:Makesurethelanyardtabisinstalledasshow
andpointsforward.
Figure3
5.Raisetherollbarintotheuprightpositionandsecure
itwiththepinsandhairpincotterpinsfastenedto
thelanyards
2
Figure4
6.Torquealllowerfasteners,attachedtothemachine
frame,to30ft-lb.
7.Tightenthecenterrollbarbolts(1/2x3-1/4inch)
soitrotatesfreelywithsomeresistance.
Note:Nomorethanonethreadshouldbeexposed
outsidethenut.
Figure5
2
ReplacingtheSeatLatch
Catch
Partsneededforthisprocedure:
1
Seatlatchcatch
2
Bolt(5/16x7/8inch)
2
Locknut(5/16inch)
Procedure
1.Tilttheseatforwardandremovetheexistinglatch
catch.
2.Installthenewseatlatchcatchtotheframewith2
bolts(5/16x7/8inch)and2locknuts(5/16inch)
asshown.
Note:Thebentpartofthelatchcatchneedsto
pointdownward.
3
g013086
1
2
3
Figure6
1.Bolt(5/16x7/8inch)3.Locknut(5/16inch)
2.Latchcatch
3
InstallingtheSeatBelt
Partsneededforthisprocedure:
1
Seatbeltkit
Procedure
1.Tilttheseatforwardandremovetheexistingseat
beltreceiverandretractablebelt.
2.Installthereceiverpartoftheseatbelttotheseat
framewithasuppliedbolt.
3.Installtheretractablebelttotheseatwithasupplied
bolt.
g013056
1
2
3 4
Figure7
1.Receiverwithsuppliedbolt3.Retractablebelt
2.Seat4.Suppliedbolt
4
4
InstallingtheNewSeatFrame
Partsneededforthisprocedure:
1
Seatframe
2
Locknut(3/8inch)
2
Bolt(3/8x5inches)
Procedure
1.Tilttheseatforwardandremovethenutandbolt
fromtheseatretainingrod(Figure8).
1
2
3
g013061
Figure8
1.Bolt3.Nut
2.Seatrod
2.Ifneeded,disconnecttheconnectorsontotheseat
switch.
3.Removethe2bolts(3/8x5inches)and2locknuts
(3/8inch)atthefrontoftheseatwhereitishinged.
Discardthelocknutsandbolts.
4.Removetheseatassemblyfromthemachine.
5.Removetheseatframeandspacersfromtheexisting
seatbyremovingthefourlocknuts(
Figure9).
Discardtheseatframeandkeepthelocknutsand
spacers.
6.Placethespacersontheseatmountingframewith
thebentendsfacingup.Theslotinthespaceris
installedtotherearoftheseat.
7.Installtheseattothenewseatframeandspacers
withthefourlocknutspreviouslyremoved.
1
2
3
g013087
4
Figure9
1.Seat3.Seatframe
2.Seatspacer
4.Ensuretheslotisinstalled
towardstheback
8.Installtheseatatthehingeswith2bolts(3/8x5
inches)and2locknuts(3/8inch)(Figure10).
5
g013058
1
2
3
Figure10
1.Nut3.Bolt
2.Seat
9.Installtheseatretainingrodwiththenutandbolt
previouslyremoved(Figure8).
Note:Donotovertightenthenutandbolttoallow
theretainingrodtopivot.
10.Ifneeded,attachtheconnectorsontotheseatswitch.
6
Notes:
7
/