©2018InvacareCorporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten
permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare
Corporationoritssubsidiariesunlessotherwisenoted.
Contents
1General.........................................4
1.1Introduction..................................4
1.2AboutThisManual.............................4
1.3GeneralInformation............................4
1.4NotesonShipping..............................4
1.5SymbolsinThisManual..........................4
1.6ImagesinThisManual..........................4
2Safety..........................................5
2.1SafetyandFittingInstructions.....................5
3Testing..........................................7
3.1TestingMotor.................................7
3.2TestingMotorBrake............................7
3.3CheckingActuator..............................7
4Hygiene.........................................8
4.1HandlingofReturnedUsedProducts................8
5Setup...........................................9
5.1AdjustingSeatingPosition........................9
5.2AdjustingLowerLegLength.......................9
5.3AdjustingSeatDepth............................9
5.4Adjustingseatheight............................9
5.5AdjustingCentreofGravityoftheSeat..............9
5.5.1ModuliteSeat..............................10
6Service..........................................12
6.1GeneralWarningInformationonInstallationWork......12
6.2TighteningTorques.............................12
6.3Troubleshooting...............................12
6.3.1OperationalFaults...........................12
6.3.2DriveFaultDiagnosis.........................12
6.3.3ServicePlan(OnceaYear).....................13
6.4OverviewComponents..........................15
6.4.1OverviewMobilityDevice......................15
6.5Chassis......................................15
6.5.1ReplacingTubeFrame........................15
6.5.2ReplacingDoubleBearingofDualSwingTechnology
(D.S.T .)...................................16
6.5.3ReplacingRubberShockAbsorbers...............16
6.5.4ReplacingBatteryTray........................17
6.6DriveComponents..............................17
6.6.1ReplacingMotor-GearboxUnit..................17
6.6.2ReplacingorRotatingMotor-GearboxUnitSealing
Ring.....................................18
6.6.3ReplacingMotor-GearboxCoupling...............18
6.6.4ReplacingCarbonBrushes.....................19
6.6.5ReplacingEngagingTurnKnob..................19
6.7Wheels......................................20
6.7.1TyrePressure...............................20
6.7.2TyreTypes.................................20
6.7.3SpecicTighteningTorques....................21
6.7.4OverviewofPowerWheelchairModelsandWheel
Types....................................21
6.7.5ReplacingDriveWheel(5–ScrewInstallation).......23
6.7.6ReplacingDriveWheel(1-BoltInstallation).........23
6.7.7ReplacingCastorWheelonDouble-SidedFork......24
6.7.8ReplacingCastorWheelsonSingle-SidedFork.......25
6.7.9ReplacingTyres.............................25
6.7.10ReplacingSteeringHeadBearingsonCastors......26
6.7.11ReplacingDriveWheelHub...................27
6.8Shrouds.....................................28
6.8.1RearShroud................................28
6.8.2Middleshroud..............................28
6.8.3SideShroud................................28
6.8.4FrontShroud...............................28
6.8.5ReplacingFrontFender(Single-SidedFork).........29
6.8.6ReplacingFender(Double-SidedFork).............29
6.8.7ReplacingRearFender........................29
6.9Controls.....................................30
6.9.1ReplacingPowerModule......................30
6.9.2ReplacingActuatorModule....................30
6.9.3ReplacingG-TracSensor.......................30
6.9.4ReplacingOperatingHourCounter...............31
6.9.5UpdatingSoftware...........................31
6.9.6DriveProgramSelectionAfterComponent
Replacement..............................31
6.10Batteries....................................32
6.10.1ReplacingBatteries..........................32
6.10.2GeneralInstructionsonHandlingtheBatteries.....32
6.10.3HowtoHandleDamagedBatteriesCorrectly.......33
6.10.4CheckingandReplacingMainFuse..............33
6.10.5CheckingCables............................33
6.11LightingUnit.................................34
6.11.1ReplacingHeadlight(LEDLight).................34
6.11.2ReplacingFrontLampHolder(LEDLight)..........34
6.11.3ReplacingRearLight(LEDLight)................34
6.11.4ReplacingLightBulbs(ConventionalLighting
System)..................................35
6.11.5ReplacingHeadlights(ConventionalLighting
System)..................................35
6.11.6ReplacingLampHolder(ConventionalLighting
System)..................................35
6.11.7ReplacingRearBulb(ConventionalLighting
System)..................................35
6.11.8ReplacingRearLight(ConventionalLighting
SystemUntil08/2014).......................36
6.11.9ReplacingRearLight(ConventionalLighting
SystemStarting08/2014).....................36
6.11.10ReplacingRearLampHolder(Conventional
LightingSystemUntil08/2014).................36
6.11.11ReplacingRearLampHolder(Conventional
LightingSystemStarting08/2014)...............37
6.12Seating.....................................37
6.12.1ReplacingTiltModule........................37
6.12.2ReplacingLifter............................37
6.12.3ReplacingLifter/TiltModule...................37
7Accessories......................................39
7.1AccessoriesList................................39
Invacare®KiteSeries
1General
1.1Introduction
Thisdocumentcontainsimportantinformationabout
assembly,adjustmentandadvancedmaintenanceofthe
product.Toensuresafetywhenhandlingtheproduct,read
thisdocumentandtheusermanualcarefullyandfollow
thesafetyinstructions.
FindtheusermanualonInvacare’swebsiteorcontact
yourInvacarerepresentative.Seeaddressesattheend
ofthisdocument.
Invacarereservestherighttoalterproductspecications
withoutfurthernotice.
Beforereadingthisdocument,makesureyouhavethe
latestversion.YoundthelatestversionasaPDFonthe
Invacarewebsite.
Forpre-saleanduserinformation,seetheusermanual.
Formoreinformationabouttheproduct,forexample
productsafetynoticesandproductrecalls,contactyour
Invacarerepresentative.Seeaddressesattheendofthis
document.
1.2AboutThisManual
•ThismanualreferstocongurationswithModulite
seatsystem.Olderspecicationshavebeendescribed
inrevision9ofthisservicemanual.
•Forseatsystems,refertothecorrespondingmanual.
•ForShark,DX,DX2,VR2,R-Net,refertorevision9of
thisservicemanual.
•ForLiNXcontrols,refertoLiNXservicemanual.
1.3GeneralInformation
•Serviceandmaintenanceworkmustbecarriedout
takingthisservicemanualintoaccount.
•Itisimperativethatyouobservesafetyinformation.
•Informationaboutoperationoraboutgeneral
maintenanceandcareworkonthemobilitydevice
shouldbetakenfromservicemanual.
•Youcanndinformationaboutorderingspareparts
inthesparepartscatalogue.
•SparepartsmustmatchoriginalInvacareparts.
Onlyusesparepartswhichhavebeenapprovedby
Invacare.
•Wereservetherighttomakeanyalterationsonthe
groundsoftechnicalimprovements.
•Formoreinformationabouttheproduct,forexample
productsafetynoticesandproductrecalls,contact
yourlocalInvacarerepresentative.Foraddressand
websiteseebackpageofthismanual.
•Themobilitydevicemayonlybemaintainedand
overhauledbyqualiedpersonnel.
•Theminimumrequirementforservicetechniciansis
suitabletraining,suchasinthecycleororthopedic
mechanicselds,orsufcientlylong-termjob
experience.
–Experienceintheuseofelectricalmeasuring
equipment(multimeters)isalsoarequirement.
–SpecialInvacaretrainingisrecommended.
•Alterationstothemobilitydevicewhichoccur
asaresultofincorrectlyorimproperlyexecuted
maintenanceoroverhaulworkleadtotheexclusion
ofallliabilityonthesideofInvacare.
•Ifyouhaveanyproblemsorquestionscontactyour
provider .
1.4NotesonShipping
•Ifthemobilitydevicehastobeshippedbacktothe
manufacturerformajorrepairs,youshouldalways
usetheoriginalpackagingfortransport.
•Pleaseattachaprecisedescriptionofthefault.
1.5SymbolsinThisManual
Inthismanual,hazardstatementsareindicatedby
symbols.Thesymbolsareaccompaniedbyasignalword
thatindicatestheseverityoftherisk.
WARNING
Indicatesahazardoussituationthatcould
resultinseriousinjuryordeathifitisnot
avoided.
CAUTION
Indicatesahazardoussituationthatcould
resultinminororslightinjuryifitisnot
avoided.
IMPORTANT
Indicatesahazardoussituationthatcould
resultindamagetopropertyifitisnot
avoided.
Givesusefultips,recommendationsand
informationforefcient,trouble-freeuse.
ThisproductcomplieswithDirective
93/42/EECconcerningmedicaldevices.The
launchdateofthisproductisstatedintheCE
declarationofconformity.
Thissymbolidentiesalistofvarioustools,
componentsanditemswhichyouwillneedin
ordertocarryoutcertainwork.
1.6ImagesinThisManual
Thedetailedimagesinthismanualaregivenmarksto
identifyvariouscomponents.Componentmarksintext
andoperationalinstructionsalwaysrelatetotheimage
directlyabove.
4
1552415-J
Safety
2Safety
2.1SafetyandFittingInstructions
Thesesafetyinstructionsareintendedtopreventaccidents
atwork,anditisimperativethattheyareobserved.
Beforeanyinspectionorrepairwork
•Readandobservethisrepairmanualandthe
associatedusermanual.
•Observetheminimumrequirementsforcarryingout
thework(see1.3GeneralInformation,page4).
PersonalSafetyEquipment
Safetyshoes
Themobilitydevice,andsomeofitscomponents,arevery
heavy.Thesepartscanresultininjuriestothefeetifthey
areallowedtodrop.
•Wearstandardizedsafetyshoesduringallwork.
Eyeprotection
Itispossiblethatbatteryacidcanbedischargedwhen
workingondefectivebatteriesorwhenhandlingbatteries
improperly.
•Alwaysweareyeprotectionwhenworkingonany
defectiveorpossiblydefectivebatteries.
Safetygloves
Itispossiblethatbatteryacidcanbedischargedwhen
workingondefectivebatteriesorwhenhandlingbatteries
improperly.
•Alwayswearacid-proofsafetygloveswhenworking
onanydefectiveorpossiblydefectivebatteries.
GeneralSafetyInformationandInformationAboutFitting
/Removal
DANGER!
RiskofDeath,SeriousInjury,orDamage
Lightedcigarettesdroppedontoanupholstered
seatingsystemcancauseareresultingin
death,seriousinjury,ordamage.Mobility
deviceoccupantsareatparticularriskofdeath
orseriousinjuryfromtheseresandresulting
fumesbecausetheymaynothavetheabilityto
moveawayfromthemobilitydevice.
–DONOTsmokewhileusingthismobility
device.
WARNING!
RiskofSeriousInjuryorDamage
Storingorusingthemobilitydevicenearopen
ameorcombustibleproductscanresultin
seriousinjuryordamage.
–Avoidstoringorusingthemobilitydevice
nearopenameorcombustibleproducts.
CAUTION!
Riskofcrushing
Variouscomponentssuchasthedriveunit,
batteries,seatetcareveryheavy.Thisresults
ininjuryhazardstoyourhands.
–Notethehighweightofsomecomponents.
Thisappliesespeciallytotheremovalofdrive
units,batteriesandtheseat.
CAUTION!
Injuryhazardifthemobilitydevicestarts
movingunintentionallyduringrepairwork
–Switchthepowersupplyoff(ON/OFFkey).
–Engagethedrive.
–Beforeliftingup,securethemobilitydevice
byusingchockstoblockthewheels.
CAUTION!
Fireandburnhazardduetoelectrical
short-circuit
–Themobilitydevicemustbecompletely
switchedoffbeforeremovalof
voltage-carryingcomponents!Todo
this,removethebatteries.
–Avoidshort-circuitingthecontacts
whencarryingoutmeasurementson
voltage-carryingcomponents.
CAUTION!
Riskofburnsfromhotsurfacesonthemotor
–Allowthemotorstocooldownbefore
commencingworkonthem.
CAUTION!
Injuryhazardandriskofdamagetomobility
deviceduetoimproperorincomplete
maintenancework
–Useonlyundamagedtoolsingoodcondition.
–Somemovingpartsaremountedinsockets
withPTFEcoating(Teon™).Nevergrease
thesesockets!
–Neveruse"normal"nutsinsteadof
self-lockingnuts.
–Alwaysusecorrectly-dimensionedwashers
andspacers.
–Whenreassembling,alwaysreplaceanycable
tieswhichwerecutduringdismantling.
–Aftercompletingyourwork/beforerenewed
start-upofthemobilitydevice,checkall
connectionsfortighttting.
–Aftercompletingyourwork/beforerenewed
start-upofthemobilitydevice,checkallparts
forcorrectlocking.
–Onlyoperatethemobilitydevicewiththe
approvedtyrepressures(seetechnicaldata).
–Checkallelectricalcomponentsforcorrect
function.Notethatincorrectpolaritycan
resultindamagetotheelectronics.
–Alwayscarryoutatrialrunattheendof
yourwork.
CAUTION!
Riskofinjuryanddamagetoproperty,ifthe
maximumspeedreductiononawheelchair
withalifterdoesnotfunctioncorrectly
Thewheelchair’scontrolunitmustreducethe
maximumpossiblespeedassoonasthelifter
israised.
–Testthemaximumspeedreductionfor
correctfunctionafteranymaintenancework
ormodicationstothewheelchair.
1552415-J5
Invacare®KiteSeries
CAUTION!
Anychangestothedriveprogramcanaffect
thedrivingcharacteristicsandthetipping
stabilityofthemobilitydevice
–Changestothedriveprogrammayonlybe
carriedoutbytrainedInvacareproviders.
–Invacaresuppliesallmobilitydeviceswitha
standarddriveprogramex-works.Invacare
canonlygiveawarrantyforsafemobility
devicedrivingbehavior-especiallytipping
stability-forthisstandarddriveprogram.
Markallcurrentsettingsforthemobilitydevice
(seat,armrests,backrestetc.),andtheassociated
cableconnectingplugs,beforedismantling.This
makesreassemblyeasier .Allplugsarettedwith
Mechanicallockswhichpreventreleaseofthe
connectingplugsduringoperation.Torelease
theconnectingplugsthesafetydevicesmustbe
pressedin.Whenreassemblingensurethatthese
safetydevicesarecorrectlyengaged.
61552415-J
Testing
3Testing
3.1TestingMotor
•Digitalmultimeterwithresistancemeasurement
1.Useremotetoidentifywhichmotorispossibly
defective.
2.SwitchcontrolsOFFonremote.
3.Removerearshroud.See6.8Shrouds,page28.
4.Takeexactnoteofpositionsofallcablesandsockets
thattheyareconnectedto.Markconnectorsand
socketsortakeaphotographwithadigitalcamera.
5.
Fig.3-1
DisconnectmotorplugAofmotortobetestedfrom
powermodule.
6.
Fig.3-2
Connectdigitalmultimetertomotorplugcontacts(3)
andmeasureresistancebetweencontacts.
Aresistanceofbetween0.5and5ohmsindicates
amotorreadyforoperation.Aresistanceof
between15ohmsandinnityindicatesadefective
motor.Highresistancesarenormallycausedby
badconnectionsorworncarbonbrushes.
3.2TestingMotorBrake
Thistestshouldonlybecarriedoutonmobility
deviceswithconventionalmotor/transmission
units.
CAUTION!
Materialdamagecanbecausedtopower
moduleduetoshortsintheelectro-mechanical
brake.
–Neverconnectamotorbrakewithashortto
anintactpowermodule.
–Alwaysreplaceshortedbrakesimmediately.
Adefectivemotorcandamagepowermodule,but
adefectivepowermodulecannotdamagemotor.
•Digitalmultimeterwithresistancemeasurement
1.Useremotetoidentifywhichmotorispossibly
defective.
2.SwitchcontrolsOFFonremote.
3.Removerearshroud.See6.8Shrouds,page28.
4.Takeexactnoteofpositionsofallcablesandsockets
thattheyareconnectedto.Markconnectorsand
socketsortakeaphotographwithadigitalcamera.
5.
Fig.3-3
DisconnectmotorplugAofmotortobetestedfrom
powermodule.
6.
Fig.3-4
Connectdigitalmultimetertoadjacentcentralmotor
plugcontacts(3)andmeasureresistancebetween
contacts.
7.Ifthereisadefect,replacemotor .
Aresistanceofbetween40and80ohms
indicatesanintactbrake.Aresistanceof0
ohmsoraveryhighresistance(mega-ohms
orinnity)indicatesashort,abadconnection
oradefectivebrake.
3.3CheckingActuator
•Digitalmultimeterwithresistancemeasurement
1.SwitchelectronicsOFFonremote.
2.Ifnecessary,removeshroud.
3.Takenoteofthepositionsofallcablesandsockets
thattheyareconnectedto.Markconnectorsand
socketsortakeaphotographwithadigitalcamera.
4.Unplugactuator.
5.Connectmultimetertothecontactsandmeasurethe
resistancebetweenthecontacts.Theplugcanhave
adifferentshapethanshowninillustration.
Aresistancebelow1ohmsindicatesa
short-circuit.Veryhighresistancesindicates
(mega-ohmsorinnity)indicatesadefective
actuator .Actuatormustbereplacedinboth
cases.
1552415-J
7
Invacare®KiteSeries
4Hygiene
4.1HandlingofReturnedUsedProducts
Whenreconditioningorrepairingreturnedmobilitydevices:
•Takeprecautionsforyourselfandtheproduct.
•Useprotectionequipmentasspeciedlocally.
BeforeTransport(AccordingtoBiologicalAgentsOrdinance)
Treatproductaccordingtofollowingprocesssteps:
ProcessStepComponent
ApplicationConditioning
technique
WorkStation
ManualcleaningSurfaceofuseddeviceBeforerepairor
reconditioning
Usesaturatedtowel
toapplycleaning
detergentandremove
residuesafterimpact.
Cleaningand
disinfection
DisinfectionSurfaceofuseddeviceBeforerepairor
reconditioning
Usesaturated
disinfectantwipes
andclean*thedevice
surface.
Cleaningand
disinfection
*Invacareusesdetergent"Nücoseptspecial"1.5%inwaterml/ml
DisinfectionTools
•Disposablewipes(eece)
•Brushestocleanareasdifculttoaccess
FurtherInformation
FormoreinformationcontactyourInvacareservicedepartment.
81552415-J
Setup
5Setup
5.1AdjustingSeatingPosition
Toadaptthemobilitydeviceoptimallytotherequirements
oftheuser,werecommendthatyouaskyourauthorised
Invacareprovidertoadjusttheseatdepthindividually.
Adaptingtheseattotheuser'sseatingpositiondepends
onwhichseathasbeentted,andshouldbecarriedout
inthefollowingsequence.
1.Adjustinglowerleglengthandseatdepth.See5.2
AdjustingLowerLegLength,page9and5.3Adjusting
SeatDepth,page9.
2.Adjustingseatheight.See5.4Adjustingseatheight,
page9.
3.Adjustingcentreofgravityofseatframe.See5.5
AdjustingCentreofGravityoftheSeat,page9.
4.Checkingthatcastorscanmovefreely.
5.Repetitionofsteps3to4,ifnecessary.
CAUTION!
Riskofinjuryaftertiltingofmobilitycaused
byblockedcastors.
–Alwayscheckseatdepthsettingsforboth
forwardandreversemovement.Makesure
thatcastorscanrotatefreelyandhave
notcontacttoanyxedmobilitydevice
component.
CAUTION!
Anychangestodriveprogramcanaffect
drivingcharacteristicsandtippingstabilityof
vehicle.
–Changestodriveprogrammayonlybecarried
outbytrainedInvacareproviders.
–Invacaresuppliesallmobilitydeviceswitha
standarddriveprogramex-works.Invacare
canonlygiveawarrantyforsafevehicle
drivingbehaviour-especiallytippingstability
-forthisstandarddriveprogram.
CAUTION!
RiskofCrushingtoHandsandFeet
Theseatisveryheavy.Riskofinjurytohands
andfeet.
–Payattentiontohandandfeet.
–Useproperliftingtechniques.
5.2AdjustingLowerLegLength
Invacareoffersarangeoflegrestswhichcanbeadjusted
individually.Seeusermanual.
5.3AdjustingSeatDepth
Fig.5-1
A:Seatdepth
B:Centreofgravityoftheseat/seatposition
SeatdepthAcanbeadjustedbymovingbackrestin
relationtoseatsurface.
SeatSystems
Fordetailson
•Standardseat
•Flex2seat
•Maxseat
refertorevision9ofthisservicemanual.
FordetailsonModuliteseatseebelow.
ModuliteSeat
Seatdepthcanbeadjustedbymovingbackrestinrelation
toseatsurface.SeeModuliteservicemanual.
5.4Adjustingseatheight
Theseatheightisadjustedviatheseatangleandthe
actuatormountingbracket.
SeatheightforMaxseatis10mmhigherthan
StandardseatandModuliteseat.
Therearetwokindsoftheseatangleadjustment:
A=12°—Seatangleadjustment(Standardseat,Flex2
seat,Maxseat)
B=20°—Seatangleadjustment(Flex2seat,Modulite
seat,Maxseat)
5.5AdjustingCentreofGravityofthe
Seat
Thecentreofgravityoftheseatcanbeadjustedby
mountingtheseatframefarthertowardsthefrontorthe
rearofthechassis.
CAUTION!
Theseatingsystemofthemobilitydeviceis
deliveredexworkswithastandardadjustment
ofcentreofgravity(CoG),whichmeets80–90
%ofuserrequirements.CoGcanbeadjusted
individually.However,anychangeinthis
adjustmentsettingcannegativelyinuence
thestabilityofthemobilitydevice.
–Youmustperformanindividualriskanalysis
everytimeyouchangethecentreofgravity
oftheseatingpositiontoensurethesafety
andstabilityofthemobilitydevice.
Fig.5-2
1552415-J9
Invacare®KiteSeries
A:Seatdepth
B:Centreofgravityoftheseat
Theuserweightandseatdepthhavestrong
inuencesonthechoiceofthecentreofgravity
(CoG).Iftheuserisheavyandtheseatdepthis
greater,thefocusshouldbethefartherback.For
bestpossibledrivingcharacteristicsofrear-wheel
drivemobilitydevice,theweightshouldbe
distributed:30–40%frontand60-70%rear.
Front-andcentre-wheeldrivesareuncriticalwith
regardtodistributionofuserweight.
Fig.5-3
Fig.5-4
CAUTION!
Riskofdamageduetocollisionsofthelegrests
withotherpartsofthemobilitydevice.
–Setlegreststosmallestanglebeforeadjusting
seatcentreofgravity.
–Payattentionwithadjustingtheseatcentre
ofgravitythatthelegrestsdonottouchany
otherpartsofthewheelchair.Thisensures
thatthelegrestscannotcollidewithother
partsofthewheelchair .
SeatSystems
Fordetailson
•Standardseat
•Flex2seat
•Maxseat
refertorevision9ofthisservicemanual.
FordetailsonModuliteseatseebelow.
5.5.1ModuliteSeat
TheModuliteseatisavailableintwoversions:
•Adjustmentofthecentreofgravityviathelateral
prolesofthetelescopicseatframe(plateandstrap).
SeeTelescopicSeatFrame,page11.
•Adjustmentofthecentreofgravityviatheoblong
holesoftheseatadaptoroftheone-pieceseatplate.
SeeOne-PieceSeatPlate,page11.
CAUTION!
RiskofTippingOver
Increasedriskoftippingover,ifthecentreof
gravityisshiftedtoofartowardstherear.
–TheremustALWAYSbeatleast46mm
clearancebetweenthebackrestandtherear
axle.
Fig.5-5
CAUTION!
RiskofCollisionsofLegrestsandCastors
Thefrontedgeoftheseatframeproleshould
belocated15to17mminfrontofthesteering
headsofthecastors.Ifyoudecreasethisvalue,
makesurethat:
–Youdecreasetheseatdepthbythesame
value,and
–Therearenocollisionsbetweenthelegrests
andthecastors.
101552415-J
Setup
Fig.5-6
TelescopicSeatFrame
•6mmAllenkey
Fig.5-7
1.Removeseatplateorslingseat(1).SeeModulite
servicemanual,“Adjustingseatwidth/backrestwidth”
chapter .
2.Loosenscrews(2)infrontandrear,leftandright–
DONOTremove.
3.Shiftpositionofseat.
4.Re-tightenscrews.
5.Installseatplateorslingseat.
One-PieceSeatPlate
•6mmAllenkey
Fig.5-8
1.Removeseatplate(1)orslingseat.SeeModulite
servicemanual,“AdjustingSeatWidth”chapter.
2.LoosenAllenscrews(2)infrontandrear,leftandright
–DONOTremove.
3.Shiftpositionofseatframe.
4.Re-tightenscrews.
5.Installseatplate.
1552415-J
11
Invacare®KiteSeries
6Service
6.1GeneralWarningInformationon
InstallationWork
CAUTION!
Riskofdamagetovehicle
Collisionscanbecausediftheadjustingwashers
areremovedduringttingworktothedrive
wheels.Adjustingwashersareoftentted
betweenthedriveshaftandthewheelhubto
evenouttolerances.Iftheseadjustingwashers
areremovedandnotreplacedagain,collisions
canbecaused.
–Alwaysreplacetheadjustingwashersexactly
astheywerebeforeyoustarteddismantling.
CAUTION!
Riskofinjuryanddamagetoproperty,if
themaximumspeedreductiononamobility
devicewithalifterdoesnotfunctioncorrectly
Themobilitydevice’scontrolunitmustreduce
themaximumpossiblespeedassoonasthe
lifterisraised.
–Testthemaximumspeedreductionfor
correctfunctionafteranymaintenancework
ormodicationstothemobilitydevice.
6.2TighteningTorques
CAUTION!
Riskofdamagetomobilitydevicedueto
improperlytightenedscrews,nutsorplastic
connections.
–Alwaystightenscrews,nutsetc.tothestated
tighteningtorque.
–Onlytightenscrewsornutswhicharenot
listedherengertight.
Thetighteningtorquesstatedinthefollowinglistare
basedonthethreaddiameterforthenutsandboltsfor
whichnospecicvalueshavebeendetermined.Allvalues
assumedryandde-greasedthreads.
ThreadTighteningTorquein
Nm±10%
M43Nm
M5
6Nm
M610Nm
M825Nm
M1049Nm
M1280Nm
M14120Nm
M16180Nm
6.3Troubleshooting
6.3.1OperationalFaults
Proceedasfollowsifyouhaveanyproblems:
1.Firstassessthepossiblecauseoftheproblemusing
thefollowingtable.
2.Checktheremotestatusdisplay.Evaluatetheash
errorcode.
3.Carryoutthenecessarychecksandrepairsas
recommendedinthefollowingtable.
Thevariouspowermodulescanbettedinconnection
withdifferentremotesinthemobilitydevice.Rectication
ofoperationalfaultsdependsonthepowermodule
tted.Thepowermodulesusedaredescribedinthe
correspondingcontrolsmanual.
Thetablesforrecticationofoperationalfaults
listedinthefollowingchaptersareonlyanexcerpt
fromtheoriginalmanufacturer'smanuals.Youcan
obtaintheoriginalmanualsfromInvacare.
6.3.2DriveFaultDiagnosis
ProblemOthersymptomsPossiblecauseSolution
Documentation
Theremotestatus
displayilluminates
normallyandshows
anerrorcode.
Drivemotors
disengaged
EngagedrivemotorsSeecorresponding
remotemanual
BatteriesdefectiveReplacebatteries
See6.10Batteries,
page32
Completelydischarge
battery
Pre-chargebatteriesSeeusermanual
Powersupplyto
remoteinterrupted
Checkmainfuse
SeeMainFuse
Remotestatusdisplay
doesnotilluminate
RemotedefectiveCheckcablesbetween
themodulesfor
looseconnectionsand
damage
SeeCables
Mobilitydevicewill
notstart
Remotestatusdisplay
blinking
Variouscauses
AssesserrorcodeSeecorresponding
remotemanual
12
1552415-J
Service
ProblemOthersymptomsPossiblecauseSolution
Documentation
Batteriesdefective
(unstablevoltage)
Replacebatteries
See6.10Batteries,
page32
Replacemotor(s)
See6.6Drive
Components,page
17
Mobilitydevice
juddersindrivemode
None
Drivemotor(s)
defective
Replacecarbon
brushes
None
BatteriesdefectiveReplacebatteries
See6.10Batteries,
page32
Batteriesnotbeing
charged
LEDsblinkingon
chargingunit
ChargingunitdefectiveReplacechargingunitSeeusermanual
RemotedefectiveReplaceremoteSeecorresponding
electronicsmanual
Mobilitydeviceruns
tooslowly
None
BatteriesdefectiveReplacebatteries
See
6.3.3ServicePlan(OnceaYear)
CAUTION!
Riskofinjuryanddamagetoproperty,ifthemaximumspeedreductiononamobilitydevicewithalifterdoes
notfunctioncorrectly.
Themobilitydevice’scontrolunitmustreducethemaximumpossiblespeedassoonasthelifterisraised.
–Testthemaximumspeedreductionforcorrectfunctionafteranymaintenanceworkormodications
tothemobilitydevice.
Component
CheckRemedy
Notes
Riskofdamageto
armrests
Replaceshroudsif
damaged
Armrests
ArmrestxingsTightenscrews
Riskofdamageto
clothes-guards
Replaceclothes-
guards,ifdamaged
Clothes-guard
Clothes-guardxingsTightenscrews
SeatlockSeatlockdefectiveReplaceseatlock
TiltCheckboltforcorrect
t
Replacebolt,if
necessary
Riskofdamageto
backrest
Seams
Fixing
Checkcable
Powerrecline(iftted)
Checkfunction
Replaceparts,if
damaged
Tightenscrews
Replaceactuator
cable,ifnecessary
Tightenscrews
Frames(chassis)/
batterymounting
Checkxings,welded
seamsandbattery
mounting
Replacecomponents
ifnecessary
1552415-J13
Invacare®KiteSeries
Component
CheckRemedy
Notes
Checkdrivewheelsfor
tighttandsideplay
Adjust,replacewheel
hubs
6.7.11ReplacingDrive
WheelHub,page27
Checkcastorsfortight
t,oatandsideplay
Replacewheels,wheel
forkorwheelbearings
6.7.10Replacing
SteeringHead
BearingsonCastors,
page266.7.10
ReplacingSteering
HeadBearingson
Castors,page26
Wheelsuspensionand
wheels
Pneumatictyres(if
tted)
Repairorreplaceif
damaged
6.7.9ReplacingTyres,
page25
Checkfunctionsin
driveandpushmodes
Replacemotorif
necessary
Driveunits,coupling
mechanism
Checkcoupling
mechanism
Tightenscrews/nuts,
adjustorreplaceif
necessary
Legrests
Checkweldedseams,
interlocking,screws,
foot-plates
Tighten,replaceif
necessary
CheckcableReplacecableif
necessary
Checkcontacts
Poweredlegrests(if
tted)
Checkfunctions
CheckcableReplacebulb,LEDsor
cable,ifnecessary
Lighting(iftted)
Checkfunction
Checkbatteriesfor
damage
Replacebatteries,if
necessary
See6.10Batteries,
page32
CheckbatteryvoltageChargebatteriesSeeusermanual
Batteries
Checkcontactsand
terminals
Cleancontactsand
terminals
Seesafetyinformation
in6.10Batteries,
page32,6.10.3How
toHandleDamaged
BatteriesCorrectly,
page33
Remote,statusdisplay
ashing
Evaluateerror/ash
code
Fixings
Checkxingsfor
tightt,replaceif
necessary
Cablesandconnecting
plugs
Checkconnecting
plugsfortightt,
replaceifnecessary
Replacejoystick,if
necessary
Joystickfunction
Replaceremote,if
necessary
Remote
PowersupplyCheckconnecting
plugsfortightt,
replaceifnecessary
14
1552415-J
Service
Component
CheckRemedy
Notes
Driveprogram
Checkdrivecontrols
programversion
Updatesoftware,
ifnewerversion
available
SeeLiNXmanualor
revision9ofthis
servicemanual.
Screws
Checkscrewsfortight
t
Tightenscrewsif
necessary
6.4OverviewComponents
6.4.1OverviewMobilityDevice
UnderneathRearShroud
Fig.6-1
APowermodule
BLightingPCB
UnderneathSeat
Fig.6-2
Actuatormoduleforlifterorpoweredelevatinglegrests
6.5Chassis
6.5.1ReplacingTubeFrame
•4mmAllenwrench
•5mmAllenwrench
•11mmsocketwrench
•13mmsocketwrench
•19mmsocketwrench
•13mmopen-endedwrench
•24mmopen-endedwrench
•19mmboxwrench
•Torquewrench20–200Nm
•Oblongwoodenblocks(atleast12x12x30
cm)forproppingupdevice
Fig.6-3
Fig.6-4
RemovingTubeFrame
1.Removebothbatteries.See6.10Batteries,page32.
2.Removebothlateralshrouds.See6.8.3SideShroud,
page28.
3.Removetheseat,togetherwithtiltmodule.See
6.12.1ReplacingTiltModule,page37.
4.Removebothlampbrackets.See6.11.8ReplacingRear
Light(ConventionalLightingSystemUntil08/2014),
page36.
5.Removebothrubbershockabsorbers.See6.5.3
ReplacingRubberShockAbsorbers,page16
.
6.Removebothfrontforks.See6.7.10Replacing
SteeringHeadBearingsonCastors,page26
.
7.
RiskofDamagetoTubeFrame
–Holdinplacebearingboltbutdonot
turnit.
Holdinplacebearingbolt(1).
8.Loosenandremovenut(4).
9.Removebearingbolt.Payattentiontoself-lockingnut
(4),washersandslidingbushings(5).
10.Repeatstepsonothersideofmobilitydevice.
11.Liftofftubeframe(2)ofthedoublebearingofDual
SwingTechnology(D.S.T .).
InstallingTubeFrame
1.Installpartsinreverseorder.
2.Tightenself-lockingnuts(4)toatorqueof120Nm.
1552415-J15
Invacare®KiteSeries
6.5.2ReplacingDoubleBearingofDualSwing
Technology(D.S.T.)
•4mmAllenwrench
•5mmAllenwrench
•10mmAllenwrench
•11mmsocketwrench
•13mmsocketwrench(2x)
•24mmopen-endedwrench
•36mmopen-endedwrench
•24mmboxwrench
•torquewrench20–200Nm
•oblongwoodenblock(atleast12x12x30
cm)forproppingupdevice
RemovingDoubleBearingofDualSwingTechnology
(D.S.T.)
1.Removebothbatteries.See6.10Batteries,page32.
2.Removemiddleshroud.See6.8.2Middleshroud,
page28.
3.Removebothlateralshrouds.See6.8.3SideShroud,
page28.
4.Removeallcablesthatrunfrompowermoduleon
batteryboxtoseat(forexample,totheremoteor
actuators)ortotubeframe(forexample,tothe
lightingsystem).
5.Placewoodenblocksunderbatterybox,sothatitis
securedinitsposition.
6.Loosenlowerscrewsonbothrubbershockabsorbers.
See6.5.3ReplacingRubberShockAbsorbers,page16.
7.
Fig.6-5
Fig.6-6
RiskofDamagetoTubeFrame
–Holdinplacebearingboltbutdonot
turnit.
Holdinplacebearingbolt(1).
8.Loosenandremovenut(4).
9.Removebearingbolt.Payattentiontoself-lockingnut
(4),washersandslidingbushings(5).
10.Repeatstepsonothersideofmobilitydevice.
11.
Fig.6-7
Pushseatandtubeframetoonesideonfrontwheels.
Makesuretubeframedoesnotgetscratchedduring
thisprocedure.
12.Loosenscrew(1).
13.RemovescrewtogetherwithNord-Lockwasher(6)
andspacer(2).
14.Pulloffdoublebearing(3)ofbearingbolt.
15.
Fig.6-8
Removeandinspectbearingbolts(4)and(5).Replace
ifdamagedorworn.
16.Replacedoublebearing.
InstallingDoubleBearingofDualSwingTechnology(D.S.T.)
1.Installpartsinreverseorder.
2.Tightenscrew(1)ofdoublebearingtoatorqueof
80Nm.
3.Tightenself-lockingnutsofbearingbolts(4)toa
torqueof120Nm.
6.5.3ReplacingRubberShockAbsorbers
•13mmsocketwrench
•Severalwoodenblocks
Toremoverubbershockabsorbersthewheelchair
musteitherbeliftedupmanuallyandsecuredin
thispositionusingwoodenblocks.Alternatively,
youcanuseacraneoracombinationofpulley
andbelts,ifyourworkshophasthecorresponding
equipment.
CAUTION!
Riskofaccidents
Thespecicationsofthecraneorpulleyand
beltsmustbesufcientfortheweightofthe
wheelchair.
–Payattentiontothemaximumloadcapacity
ofthecraneandthebreakingstrengthof
thebelts.
–Neverpositionyourselfunderheavyobjects
suspendedintheairbycranesorpulleys.
RemovingRubberShockAbsorbers
Fig.6-9
1.Removerearandmiddlebatteryboxshrouds.See
6.8Shrouds,page28.
2.Loosenandremovetheself-securingnut(3).
3.Repeatthisontheothersideofmobilitydevice.
4.Liftframetubeofmobilitydeviceinrearsothat
threadedpin(2)ispulledoutofguide.
5.Placeoneormorewoodenblocksbetweenframe
tubeandbatterybox.
6.Turnrubbershockabsorberclockwise(asseenfrom
above)byhandandreplaceit.
7.Repeatthisonothersideofmobilitydevice.
161552415-J
Service
InstallingRubberShockAbsorbers
1.Installpartsinreverseorder.
2.Tightenrubbershockabsorbersandnutshand-tight.
6.5.4ReplacingBatteryTray
•4mmAllenwrench
•5mmAllenwrench
•6mmAllenwrench
•10mmAllenwrench
•8mmsocketwrench
•11mmsocketwrench
•13mmsocketwrench
•13mmopen-endedwrench
•24mmopen-endedwrench
•24mmboxwrench
•Phillipsscrewdriver,size2
•Torquewrench20–200Nm
•Woodenblocks(approx.12x12x30cm)for
proppingupmobilitydevice
RemovingBatteryTray
1.Removerearandmiddleshrouds.See6.8.1Rear
Shroud,page28and6.8.2Middleshroud,page28.
2.Removefenders.See6.8.7ReplacingRearFender,
page29.
3.Removebothlateralshrouds.See6.8.3SideShroud,
page28.
4.Takeexactnoteofpositionsofallcablesandsockets
thattheyareconnectedto.Markconnectorsand
socketsortakeaphotographwithadigitalcamera.
5.Removeallpowermodules.
6.Removebothbatteries.See6.10Batteries,page32.
7.Removebothdrivewheels.See6.7Wheels,page20.
8.Removebothmotor-gearboxunits.See6.6.1Replacing
Motor-GearboxUnit,page17.
9.Removeseattogetherwithtiltmodule.See6.12.1
ReplacingTiltModule,page37orModuliteseat
(Moduliteservicemanual).
10.Removebothrubbershockabsorbers.See6.5.3
ReplacingRubberShockAbsorbers,page16.
11.RemovedoublebearingofDualSwingTechnology
(D.S.T.).See6.5.3ReplacingRubberShockAbsorbers,
page16.
12.Removefrontshroud.See6.8.4FrontShroud,page28.
InstallingBatteryTray
1.Replacebatterytray.
2.Installpartsinreverseorder.
6.6DriveComponents
6.6.1ReplacingMotor-GearboxUnit
CAUTION!
RiskofCrushingtoHandsandFeetbyWeight
ofMobilityDevice
–Payattentiontohandandfeet.
–Useproperliftingtechniques.
CAUTION!
RiskofUncontrolledMovementofMobility
Device
–Turnoffpowersupply(ON/OFFkey).
–Engagedrive.
–Beforeraisingmobilitydevice,securewheels
byblockingthemwithwedges.
–Preventthemobilitydevicetippingby
proppingituponawoodenblockwhich
islongandwideenoughunderthebattery
case.Ifthewoodenblockistooshortortoo
high,themobilitydevicecanstilltip.
CAUTION!
Riskofcrushing
Themotor-gearboxunitisextremelyheavy.
Riskofinjurytohands.
–Notethehighweight.
•6mmAllenkey
•19mmsocketwrench
•Oblongwoodenblocks,atleast14x14x30
cm
RemovingMotor-GearboxUnit
1.Turnoffelectronicsonremote.
2.Removerearshroud.See6.8.1RearShroud,page28.
3.Pullmotorplugoutofpowermodule.
4.Opencableclampsandexposemotorcable.
5.Removedrivewheel.See6.7Wheels,page20.
6.Removewheelhub.See6.7.11ReplacingDriveWheel
Hub,page27.
7.Removefender.See6.8.7ReplacingRearFender,page
29.
Fig.6-10
8.Loosenandremovefourscrews(1).
9.Removescrewstogetherwithwashers.
10.Pullmotor-gearboxunit(3)forwardsoutofitsholder
(2).Takeintoaccounttheheavyweightofunit.
InstallingMotor-GearboxUnit
1.Replacedefectivecomponents.
2.Beforeinstallinganewmotor-gearboxunit,makesure
thesealingringiscorrectlymounted.Thesealingring
securelyattachesthemotorandthegearbox.The
ringmustbeinstalledso,thattheself-lockingnutis
locatedontheoutside.
3.Ifthesealingringisincorrectlyinstalled,rotate
itaround.See6.6.2ReplacingorRotating
Motor-GearboxUnitSealingRing,page18.
4.Installmotor-gearboxunitinreverseorder.
1552415-J
17
Invacare®KiteSeries
5.
Fig.6-11
Usescaletoalignmotortocentreaxis(1):
•2-polemotors:
–Left:200°
–Right:280°
•4-polemotorsandDuraWattmotors:
–Left:280°
–Right:280°
6.Makesurethatmotorcablecannotbepinchedor
bent,andthatitisnotexposedtochanginanyplace.
7.IfLiNXsystemisused,performcalibrationprocess.
SeeSuggestedprogramingprocedureinLiNXService
Manual.
8.Testallfunctions.
6.6.2ReplacingorRotatingMotor-Gearbox
UnitSealingRing
CAUTION!
Riskofcrushing
Themotor-gearboxunitisveryheavy.Riskof
injurytohands.
–Payattentiontotheheavyweight.
•10mmsocketwrench
Fig.6-12
RemovingSealingRing
1.Removemotor-gearboxunit.SeeReplacing
Motor-GearboxUnit.
2.Loosenandremoveself-securingnuts(4)including
washers.
3.Removecarriagebolt,whichsecuressealingring(2).
4.Carefullybendsealingringapartandremoveit.
InstallingSealingRing
1.Installsealingringsothatsquareholeforcarriagebolt
isoninsideofmobilitydevice.
2.Insertcarriageboltthroughsealingring.
3.Installwasherandself-lockingnut.
4.Donottightenself-lockingnutcompletely,asthe
motororientationmustbeadjustedduringinstallation.
6.6.3ReplacingMotor-GearboxCoupling
CAUTION!
Riskofcrushing
Themotor-gearboxunitisveryheavy.Riskof
injurytohands.
–Payattentiontotheheavyweight.
•10mmsocketwrench
RemovingMotor-GearboxCoupling
1.Removemotor-gearboxunit.SeeReplacing
Motor-GearboxUnit.
2.
Fig.6-13
Loosenandremoveself-securingnut(4).
3.Removecarriagebolt,whichsecuressealingring(2).
4.Carefullybendsealingringapartandremoveit.
WARNING!
Riskofdamagetomobilitydeviceif
couplingisnotservicedcorrectly
–Becarefulnottodamagecoupling
mechanismduringmaintenancework.
5.Carefullypullmotor(3)andgearbox(1)apart.
6.Removecomponentpartsofcoupling.
7.Ifnecessaryreplacecoupling.
InstallingMotor-GearboxCoupling
Fig.6-14
1.Placenewclutch(7)onmotoraxle.Payattentionto
positionofgroove.
2.Positionlockingring(5)onmotor(4)orgearbox(1).
181552415-J
Service
3.Carefullyinsertmotorintogearbox.Payattentionto
positionofgrooveinaxleofgearbox.Ifnecessary,
rotatemotorandgearboxtocorrectposition.
4.Insertcarriageboltthroughlockingring.Donotforget
spacersleeve(2).
5.Installwasherandself-lockingnut.
6.Donottightenself-lockingnutcompletely,asmotor
orientationmustbeadjustedduringinstallation.
7.Installmotor-gearboxunit.SeeReplacing
Motor-GearboxUnit.
6.6.4ReplacingCarbonBrushes
Themobilitydevicecanbettedwith2-poleor
4-polemotors.Alwaysreplaceallcarbonbrushes
onbothmotorsatthesametime.Useonlythe
sametypeofcarbonbrushes.
DuraWattmotorsareservice-freeduetolifetime
brushes.
CAUTION!
RiskofCrushingtoHandsandFeetbyWeight
ofMobilityDevice
–Payattentiontohandandfeet.
–Useproperliftingtechniques.
•6mmAllenkey
•10mmsocketwrench
•Flatscrewdriver
•Twooblongwoodenblocks,atleast14x14
x30cm
Removingcarbonbrushes
1.Turnoffmobilitydevice.
2.Removedrivewheels.See6.7.5ReplacingDriveWheel
(5–ScrewInstallation),page23.
3.
Fig.6-15
Fig.6-16
Setengagingleverto“Push“todisengagemotor(1).
Youcanloosenbolt(5)with10mmsocket
wrenchandthenturnmotoraroundsothat
youcanaccessrearcarbonbrushesmore
easily.
4.Loosenandremoveallfourplasticcaps(3)usinga
atscrewdriver.
5.Notexingpositionandlocationofcarbonbrushes.
Usedcarbonbrushesneedtoberetted
exactlyinthesamepositionfromwhichthey
weretakentoguaranteeoptimumcontactto
thecollector.
6.Makeamarkingonmotorandcarbonbrushesto
guaranteecorrectretting.
7.Removecarbonbrushescompletelyfrommounting(2).
8.Checkcarbonbrushandspringforlevelofwear,
brokencomponentsordiscolouration.
InstallingCarbonBrushes
1.Dependingonconditionofbrushandspring:
•eitherreplacebrushesinexactlythesame
positionfromwhichtheyweretakenor
•tnewbrushes.
2.Retplasticcapsandtightenthemrmly.
3.Turnmotorroundinpositionsothatengaginglever
canbesetbothto"Push"and"Drive"position.
4.Retightenbolt(5)nger-tight.
5.Retdrivewheels.See6.7.5ReplacingDriveWheel
(5–ScrewInstallation),page23.
6.
Thefollowingprocedureisnecessarytorun
thecarbonbrushesinafterreplacementand
thusguaranteemaximumperformance.
CAUTION!
Riskofaccidents
Hazardstoworkers,surroundingsand
mobilitydevice
–Donotleavemobilitydeviceunattended
duringfollowingprocedure.
–Makesurethatbothdrivewheelsare
raisedandcannottouchground.
–Securearea.
Liftmobilitydeviceupononesideandgetasecond
persontoplaceawoodenblockatleast14cmhigh
underneathitsothatdrivewheelissuspendedfreely.
7.Repeatthisontheothersideofmobilitydevice.
8.Allowmotorstorunforanhourinforwarddirection.
9.Allowmotorstocooldownfor30minutes.
10.Allowmotorstorunforanhourinreversedirection.
11.Liftmobilitydeviceoffwoodenblocks.
6.6.5ReplacingEngagingTurnKnob
Whenreplacingtheengagingturnknob,youmust
ensurethatthecorrectttingpositionisused
duringassembly.
•3mmAllenkey
1.Screwshimontogrubscrew.
2.
Fig.6-17
Placescrewjointinengagingturnknob(rearside(1).
1552415-J19
Invacare®KiteSeries
3.
Fig.6-18
Checkthatscrewjoint(4)ispositionedpreciselyin
engagingturnknob.
4.Placenonwovenfabric(3)inrotaryknob(rearside(1).
5.
Fig.6-19
Wheninstallingengagingturnknob(5)makesurethat
position(6)iscorrect.
6.
Fig.6-20
Tightenbolt(7).
7.
Fig.6-21
Checkthatengagingturnknobcanbeturnedto
"push"position(clockwise)and"drive"position
(counterclockwise).
6.7Wheels
6.7.1TyrePressure
CAUTION!
Riskofdamagetorimandtyrewhentyre
pressureisexceeded
–Observerecommendedtyrepressure.
Forrecommendedtyrepressureseeinscriptionontyre,
rim,orcontactInvacare.Comparetablebelowfor
conversion.
psi
bar
221.5
231.6
251.7
261.8
281.9
292.0
302.1
322.2
332.3
352.4
362.5
382.6
392.7
412.8
422.9
443.0
6.7.2TyreTypes
Therearethreedifferenttypesoftyresorinnertubes,
andspecicpointsmustbeobservedforthereplacement
ofeachtype.Theindividualtypesoftyrescanbeeasily
distinguished:
•Pneumatictyreshaveblackvalvecaps.
•Puncture-protectedtyreshaveredvalvecaps.
•Puncture-prooftyreshavenovalves.
Therearevechaptersabouttyrerepairandwheel
replacement:
•6.7.5ReplacingDriveWheel(5–ScrewInstallation),
page23
•6.7.6ReplacingDriveWheel(1-BoltInstallation),page
23
•6.7.7ReplacingCastorWheelonDouble-SidedFork,
page24
•6.7.8ReplacingCastorWheelsonSingle-SidedFork,
page25
•6.7.9ReplacingTyres,page25dealswithtuberepair
andreplacingsolidtyres.
Notallchaptersarenecessarilycontainedinthis
manual.
Specictighteningtorquesforwheelsandrim
halvesarelistedin6.7.3SpecicTightening
Torques,page21
.
201552415-J
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