Thermo Fisher Scientific Application User guide

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Part of Thermo Fisher Scientific
MS2011 with FoundationTM Fieldbus
Application Guide
P/N 1-0700-1022
Revision A
MS2011 with FoundationTM Fieldbus
Application Guide
P/N 1-0700-1022
Revision A
©2015 Thermo Fisher Scientific Inc. All rights reserved.
FOUNDATION fieldbusand “Fieldbus Foundationare registered trademarks of Fieldbus
Foundation.
“National Instruments” is a registered trademark of National Instruments Corporation.
“Windows” is a registered trademark of Microsoft Corporation in the United States and/or other countries.
All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.
Thermo Fisher Scientific Inc. (Thermo Fisher) makes every effort to ensure the accuracy and completeness of this
manual. However, we cannot be responsible for errors, omissions, or any loss of data as the result of errors or
omissions. Thermo Fisher reserves the right to make changes to the manual or improvements to the product at
any time without notice.
The material in this manual is proprietary and cannot be reproduced in any form without expressed written
consent from Thermo Fisher.
Thermo Scientific MS2011 with FOUNDATIONfieldbus Application Guide
v
Revision History
Revision Level
Date
Comments
A 08-2015 Initial release per ERO 8699.
Thermo Scientific LevelPRO with FOUNDATIONfieldbus Application Guide
vii
Contents
Safety Information & Guidelines ................................................................. x
Safety Considerations .............................................................................. x
Warnings, Cautions, & Notes ................................................................. x
Product Overview ....................................................................................1-1
Introduction ........................................................................................ 1-1
Fieldbus Overview ............................................................................... 1-1
Links and Devices ............................................................................ 1-2
Blocks .............................................................................................. 1-2
Inputs & Outputs ............................................................................ 1-4
Using this Application Guide .............................................................. 1-4
Associated Documentation .................................................................. 1-5
Wiring & Connections ..............................................................................2-1
The NI-FBUS Configurator ........................................................................3-1
Icons & Buttons .................................................................................. 3-2
Install the Device Description ............................................................. 3-2
Configurator Startup ........................................................................... 3-3
Configurator Interface ......................................................................... 3-5
The Configuration Tree & Object Menu ......................................... 3-5
The Middle Frame ........................................................................... 3-6
The Help Window ........................................................................... 3-7
The Status Window ......................................................................... 3-7
Configurator Basics ............................................................................. 3-8
Block Modes .................................................................................... 3-9
Using Menus & Methods ................................................................. 3-9
Directly Editing Parameters ........................................................... 3-11
Updating Parameters ...................................................................... 3-12
Function Block Application ........................................................... 3-13
Saving & Downloading the Configuration ..................................... 3-14
Other Configurator Functions ....................................................... 3-15
MS2011 Transducer Blocks ......................................................................4-1
System ................................................................................................. 4-1
Application #1 Block Parameters ......................................................... 4-2
Level ................................................................................................ 4-2
Density ............................................................................................ 4-4
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Contents
viii
LevelPRO with FOUNDATIONfieldbus Application Guide Thermo Scientific
Applications #2, #3 and #4 Block Parameters ...................................... 4-5
MS2011 Specific Parameter ....................................................................5-6
System Information ............................................................................. 5-6
Application Configuration Information .............................................. 5-7
General Configuration ........................................................................ 5-7
System Mode Action ........................................................................... 5-8
Analog Output Alarm/Mode Action ................................................... 5-9
Force Output Information .................................................................. 5-9
Input Information ............................................................................. 5-10
Analog Output Information .............................................................. 5-11
System Floating Point Information ................................................... 5-12
Software Version ............................................................................... 5-12
System Status Information ................................................................ 5-12
Level Information ............................................................................. 5-13
Measurement Information ................................................................ 5-13
Additional Input Information ........................................................... 5-15
Solution User-Defined Polynomial Information ................................ 5-15
Application Information ................................................................... 5-16
Detector Information ........................................................................ 5-19
Dynamic Tracking Information ........................................................ 5-20
X-Ray Safeguard Information ............................................................ 5-20
Diagnostic Information ..................................................................... 5-21
Relay Configuration and Status Information ..................................... 5-22
Temperature Compensation Information .......................................... 5-22
Time Constant Information .............................................................. 5-23
Density Setup Information ................................................................ 5-23
MS2011 Transducer Blocks ......................................................................6-1
System ................................................................................................. 6-1
Application #1 .................................................................................... 6-6
Views ............................................................................................. 6-12
Application #2 .................................................................................. 6-16
Views ............................................................................................. 6-21
Application #3 .................................................................................. 6-21
Application #4 .................................................................................. 6-21
System Transducer Block DD Menu Structure ..........................................7-1
Root Menu ......................................................................................... 7-1
System Control Menu ...................................................................... 7-2
System Status Menu ......................................................................... 7-2
Mode/Fault Alarm Setup Menu ....................................................... 7-4
Physical IO Menu ............................................................................ 7-6
Chapter 6
Chapter 7
Chapter 5
Contents
Thermo Scientific MS2011 with FOUNDATIONfieldbus Application Guide
ix
Application Transducer Block DD Menu Structure ....................................8-1
Root Menu ......................................................................................... 8-1
Process Variables Menu ....................................................................... 8-2
Application Status Menu ..................................................................... 8-2
Application Setup Menu ..................................................................... 8-2
Density Menu ..................................................................................... 8-3
Level Menu ......................................................................................... 8-9
Detector Menu.................................................................................. 8-16
Physical Analog I/O Calibration ...............................................................9-1
Analog Input Calibration .................................................................... 9-1
Analog Output Calibration ................................................................. 9-5
Level Standardization & Calibration ....................................................... 10-1
Perform Standardization ................................................................... 10-1
Perform Calibration .......................................................................... 10-7
Density Standardization & Calibration ................................................... 11-1
Perform Standardization ................................................................... 11-1
Perform Calibration .......................................................................... 11-6
Diagnostics ........................................................................................... 12-1
System Transducer Block .................................................................. 12-1
Application Transducer Blocks .......................................................... 12-3
Troubleshooting & Service ..................................................................... 13-1
Fieldbus Troubleshooting ................................................................. 13-1
Contact Information ......................................................................... 13-2
Warranty ........................................................................................... 13-3
Chapter 8
Chapter 9
Chapter 10
Chapter 11
Chapter 12
Chapter 13
Thermo Scientific LevelPRO with FOUNDATION™ fieldbus Application Guide xi
Safety Information & Guidelines
This section contains information that must be read and understood by all
persons installing, using, or maintaining this equipment.
Failure to follow appropriate safety procedures or inappropriate use of
the equipment described in this manual can lead to equipment damage
or injury to personnel.
Any person working with or on the equipment described in this manual is
required to evaluate all functions and operations for potential safety hazards
before commencing work. Appropriate precautions must be taken as
necessary to prevent potential damage to equipment or injury to personnel.
The information in this manual is designed to aid personnel to correctly
and safely install, operate, and/or maintain the system described; however,
personnel are still responsible for considering all actions and procedures for
potential hazards or conditions that may not have been anticipated in the
written procedures. If a procedure cannot be performed safely, it must
not be performed until appropriate actions can be taken to ensure the
safety of the equipment and personnel. The procedures in this manual
are not designed to replace or supersede required or common sense safety
practices. All safety warnings listed in any documentation applicable to
equipment and parts used in or with the system described in this manual
must be read and understood prior to working on or with any part of the
system.
Failure to correctly perform the instructions and procedures in this
manual or other documents pertaining to this system can result in
equipment malfunction, equipment damage, and/or injury to
personnel.
The following admonitions are used throughout this manual to alert users
to potential hazards or important information. Failure to heed the
warnings and cautions in this manual can lead to injury or equipment
damage.
Warning Warnings notify users of procedures, practices, conditions, etc.
which may result in injury or death if not carefully observed or followed.
The triangular icon displayed with a warning may contain a lightning bolt
or the radiation symbol, depending on the type of hazard.
Safety
Considerations
Warnings,
Cautions, &
Notes
Safety Information & Guidelines
Warnings, Cautions, & Notes
xii LevelPRO with FOUNDATION™ fieldbus Application Guide Thermo Scientific
Caution Cautions notify users of operating procedures, practices,
conditions, etc. which may result in equipment damage if not carefully
observed or followed.
Note Notes emphasize important or essential information or a statement of
company policy about an operating procedure, practice, condition, etc.
Thermo Scientific MS2011 with FOUNDATIONfieldbus Application Guide
1-1
Chapter 1
Product Overview
The Thermo Scientific MS2011 is designed to provide reliable and
accurate level and density measurements for up to four applications. With
FOUNDATION™ fieldbus, the MS2011 also provides users with access to
control or program parameters via a host system.
The gauge consists of a source head containing the radioisotope source and
the detector-transmitter. The radioisotope source emits gamma radiation
that passes through the process material. The detector measures the energy
of the radiation arriving at the detector after passing through the process
material (and vessel walls). The gauge determines the level and/or density
of the process material by measuring the amount of radiation arriving at the
detector, which varies with the level/density of the process material.
Note
This guide contains information specific to applications using the
MS2011 with FOUNDATION fieldbus. For information on the standard
MS2011, reference the LevelPRO user guide (PN 1-0702-039) and the
DensityPRO Measurement Systems user guide (PN 1-0702-016).
Fieldbus is an all-digital communication system between devices on the
bus. The MS2011with FOUNDATION fieldbus provides the following:
Execution of control functions (algorithms) in the actual device
Device registration with the Fieldbus Foundation, ensuring
compatibility with the devices of other systems
Ability to configure using device-specific device description (DD)
Ability to send data directly between devices
Note
This manual assumes a working knowledge of FOUNDATION fieldbus
terminology and practices. For additional information on FOUNDATION
fieldbus, visit www.fieldbus.org.
Introduction
Fieldbus
Overview
Product Overview
Fieldbus Overview
1-2
MS2011 with FOUNDATIONfieldbus Application Guide Thermo Scientific
A FOUNDATION fieldbus network consists of links and devices. A link is the
serial bus that connects the devices on the network. There are three types of
devices:
Link master: The MS2011 with FOUNDATION fieldbus has link master
capabilities. This device type controls communications traffic on a link
and prevents multiple devices from communicating data at the same
time. A link master may also be the Link Active Scheduler (LAS),
which is the device that is currently controlling access to the fieldbus. A
fieldbus network may have more than one link master per link, but
there may be only one LAS at a time.
Basic device: This device type can communicate on the fieldbus
network, but it cannot become the LAS.
Bridge: This device type connects two or more links in a fieldbus
network.
A device is identified by its device tag and device ID. The device tag is the
unique name you assign to it, and the device ID is a unique identifier
assigned by the manufacturer. The device ID cannot be changed.
Blocks allow you to configure and control the fieldbus gauge. A block is
identified by its block tag, which is similar to the device tag. The block tag
uniquely identifies the block on the network.
Linkages connect two blocks and enable the transfer of data from one
function block to another. The MS2011 supports the following blocks:
One resource block (RB): Contains device information, such as the
device tag and device ID.
Five Transducer Blocks (TB): Allows you to configure or view system
setup parameters and access system diagnostic tools.
Eight analog input blocks (AI): Makes manufacturer's input data
available to other functions at its output.
The figure below illustrates the default interconnections of the blocks for a
single Analog Input Function Block.
Links and Devices
Blocks
Product Overview
Fieldbus Overview
Thermo Scientific MS2011 with FOUNDATIONfieldbus Application Guide
1-3
Figure 1-1.
Default block configuration
The figure below shows the block organization as shown in NI
Configurator.
Figure 1-2.
Default block configuration screen in NI Configurator
Sensor signal
evaluation
Transducer Block
(parameters that
describe the device)
Physical Block
(parameters of the physical unit)
Analog Input Block
(parameters important to the
process control system)
Primary value
(main value)
OUT
Product Overview
Using this Application Guide
1-4
MS2011 with FOUNDATIONfieldbus Application Guide Thermo Scientific
The characteristics of the input and output options for the MS2011 with
FOUNDATION fieldbus are summarized in the table below.
Note
The table shown is for a single, integrated MS2011. When working
with a remote MS2011 setup, add one 4-20 mA and one RTD input to the
input count of the below table for each additional detector used.
Table 1-1.
Description
Inputs Three 4-20 mA inputs, full scale ±0.3% over operating temperature
range; fault high/low detection
Two 0 to 10 Vdc voltage inputs, full scale ±0.3% over operating
temperature range
Two digital inputs (DI) provide contact input with internal +5 Vdc
wetting voltage
Temperature compensation circuitry with 100-ohm Platinum RTD, 3-
or 4-wire; full scale ±0.C over operating temperature
Current Outputs 4-20 mA output, full scale ±0.3% over operating temperature range
Isolated, loop-powered (default)
Isolated, self-powered output
Optional Intrinsically Safe Input/Output 4-20 mA output, full scale
±0.3% over operating temperature range temperature range
Isolated, loop-powered (default)
Isolated, self-powered output
Contact closure
(relay) outputs
Two relays, DPDT-full sealed 8 A at 250 Vac
Serial outputs RS485 half-duplex
RS232 full duplex
Fieldbus: A detectors DD is available from the Fieldbus
Foundation website. The DD is a DD4 or DD5, interpreted
by a host implementing DD Services 4.x or 5.x
This document was created specifically for applications using the
MS2011with FOUNDATION fieldbus. Refer to the LevelPRO user guide
(PN 1-0702-039) and the DensityPRO Measurement Systems user guide
(PN 1-0702-016) for a complete set of instructions and details on the
menu structure and functionality of the standard MS2011.
A working knowledge of FOUNDATION fieldbus is assumed.
Inputs & Outputs
Using this
Application Guide
Product Overview
Associated Documentation
Thermo Scientific MS2011 with FOUNDATION™ fieldbus Application Guide 1-5
Along with this guide, the following documents must be read and
understood by all persons installing, using, or maintaining this equipment:
DensityPRO NAI installation guide, PN 1-0702-015
DensityPRO installation guide, PN 1-0702-144
DensityPRO Measurement Systems user guide, PN 1-0702-016
LevelPRO installation guide, PN 1-0702-040
LevelPRO user guide, PN 1-0702-039
Gamma Radiation Safety Guide, PN 717904
National Instruments™ NI-FBUS Configurator user manual (if using
the NI-FBUS Configurator as the host system) or documentation
supplied with your host.
Associated
Documentation
/