Ever UPS POWERLINE RT PLUS 6000/10000 User manual

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

2020-03-20 13:06

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www.ever.eu

2

TABLE OF CONTENTS

INTRODUCTION .................................................................................................................................................................... 3

GENERAL FEATURES OF THE UPS UNIT ....................................................................................................................... 4

SAFETY INSTRUCTIONS AND RECOMMENDATIONS ................................................................................................ 5

TECHNICAL DESCRIPTION ............................................................................................................................................. 11

UNPACKING THE PRODUCT ......................................................................................................................................... 11

What’s in the box? ......................................................................................................................................................... 11

ELEMENTS OF THE UPS – REAR PANEL .................................................................................................................... 12

BATTERY MODULE DESIGN – REAR PANEL ............................................................................................................ 13

PDU (optional equipment) .................................................................................................................................................. 13

HOW IT WORKS ............................................................................................................................................................... 14

USER INTERFACE MENU STRUCTURE ....................................................................................................................... 16

UPS status menu ............................................................................................................................................................ 17

Event log menu .............................................................................................................................................................. 18

Measurements menu ...................................................................................................................................................... 19

Control menu ................................................................................................................................................................. 20

Identification menu ........................................................................................................................................................ 22

Settings menu ................................................................................................................................................................. 22

OPERATION MODES AND WARNINGS ....................................................................................................................... 25

PROTECTION .................................................................................................................................................................... 27

Overload protection ....................................................................................................................................................... 27

Short-circuit protection .................................................................................................................................................. 27

Against overvoltage (Anti-surge) ................................................................................................................................... 28

Thermal protection ........................................................................................................................................................ 28

EPO ............................................................................................................................................................................... 28

UPS UNIT INSTALATION .................................................................................................................................................. 29

ELECTRICAL SYSTEM ON THE PREMISES ................................................................................................................ 29

UNPACKING THE PRODUCT ......................................................................................................................................... 29

INSTALING THE UPS UNIT ............................................................................................................................................ 30

Connecting elements ...................................................................................................................................................... 30

Backfeed protection ....................................................................................................................................................... 31

INSTALLATION OF THE UPS WITH A BATTERY MODULE .................................................................................... 32

INSTALLATION OF THE UPS WITH A BATTERY MODULE – RACK VERSION ................................................... 34

DISCONNECTING THE BATTERY MODULE .............................................................................................................. 35

INSTALLATION OF THE PDU (optional equipment) – TOWER VERSION .................................................................. 36

INSTALLATION OF THE PDU (optional equipment) – RACK VERSION ..................................................................... 39

Starting up the UPS unit (power supply from the mains) ............................................................................................... 40

Starting the UPS up from the battery (cold start) .......................................................................................................... 41

Switching off the UPS .................................................................................................................................................... 41

Switching from MAINS mode to BYPASS mode (service bypass) – by means of PDU .................................................. 41

Switching from BYPASS mode (service bypass) to MAINS mode – by means of PDU .................................................. 42

PARALLEL SYSTEMS......................................................................................................................................................... 42

INSTALLATION PARALLEL CARD .............................................................................................................................. 43

INSTALLATION OF THE SYSTEM ................................................................................................................................ 45

SYSTEM START-UP ......................................................................................................................................................... 47

SWITCHING OFF THE SYSTEM ..................................................................................................................................... 48

ADDITIONAL FUNCTIONALITIES OF THE UPS UNIT ............................................................................................... 49

DRY CONTACTS .............................................................................................................................................................. 49

DRY IN ........................................................................................................................................................................... 49

DRY OUT ....................................................................................................................................................................... 49

COMMUNICATION WITH EXTERNAL MANAGEMENT/CONTROL SYSTEMS ................................................... 50

COMMUNICATION USING RS232 OR USB .................................................................................................................. 50

SNMP/HTTP NETWORK MANAGEMENT CARD ........................................................................................................ 50

Installation of the management card .............................................................................................................................. 51

OPERATING INSTRUCTIONS .......................................................................................................................................... 52

TESTING BATTERIES...................................................................................................................................................... 53

INTERACTION WITH ELECTRICAL GENERATORS .................................................................................................. 53

STORAGE, MAINTENANCE AND TRANSPORT.......................................................................................................... 54

DISPOSAL ......................................................................................................................................................................... 54

TECHNICAL PARAMETERS ............................................................................................................................................. 56

DIAGNOSTICS OF ERRORS REPORTED BY THE UPS ............................................................................................... 58

LEGAL REGULATIONS AND WARRANTY ................................................................................................................... 62

DECLARATION OF CONFORMITY ............................................................................................................................... 62

WARRANTY ..................................................................................................................................................................... 62

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INTRODUCTION

Thank you for purchasing the EVER POWERLINE RT PLUS UPS system. This UPS

unit has been designed and engineered to provide the highest standard of protection

against power failure. We hope that the purchased UPS unit will meet your

expectations.

This manual contains all relevant information to ensure correct and safe operation of

the unit. Please read this manual carefully and thoroughly prior to using the EVER

POWERLINE RT PLUS unit. This will help you operate the unit correctly and safely.

The POWERLINE RT PLUS units were designed for computer servers, small

computer networks, workstations and other electrical, electronic ad IT systems. With

the universal rack / tower housing, the UPS orientation can be changed quickly.

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GENERAL FEATURES OF THE UPS UNIT

The POWERLINE RT PLUS UPS units are ON-LINE (VFI) class devices, designed to

work with equipment supplied from ~ 230 VAC single-phase electric power mains.

They provide energy for practically any device whose power rating is not greater than

the UPS unit's power rating.

Alongside their excellent performance and reliability, the POWERLINE RT PLUS

UPS units offer a number of other advantages:

 Output active power is equal to apparent power (PF=1).

 On-line operation with real double conversion, sine wave output voltage

(ensuring top quality VFI-SS-111 parameters).

 The universal rack / tower housing, thanks to which the UPS orientation can be

changed quickly. The LCD's rack / tower mode selection is done via software.

 Availability of the ECO mode – further improves the efficiency of the power

supply system (through the ability to differentiate between periods with varying

degrees of safeguards).

 HID USB communication interface - the UPS can operate with other devices

without the necessity to install software.

 Scalability (extension) of autonomous operation time thanks to the ability of

connecting up to 6 battery modules to the UPS.

 Possibility to increase the quantity of output sockets by connecting to a PDU.

 Power scaling thanks to optional parallel operation (with up to 3 units).

 The Start-on-battery function enables the UPS to be started even if power from

the mains is not available ("Cold start").

 Remote Emergency Power Off (Remote EPO) functionality which interrupts

power supply from the UPS output to loads in extreme situations or in

emergency (e.g. fire).

 Manageable outputs (1 – section – optional equipment PDU).

 Dry Contacts as standard.

 Wide range of input voltage.

 Adjustable battery charging current from LCD panel and PowerSoft software.

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SAFETY INSTRUCTIONS AND RECOMMENDATIONS

A) General considerations

CAUTION! Before starting the procedures described in this manual,

please read the general safety instructions (including the instructions

found in this document), health & safety information, environmental

protection information and legal regulations that may apply. Always

observe the instructions and recommendations found in these

documents.

CAUTION! The user is strictly forbidden from performing any repairs, as

this would constitute a health hazard and may result in death. Any

repairs and replacement of batteries should be conducted only by

qualified service technicians properly authorized pursuant to the valid

legal regulations.

CAUTION! The unit should be operated and stored in conditions

complying with the requirements set in the specification (technical

documentation).

CAUTION! The device is completely disconnected from the mains only

when the power lead is removed from the mains socket (the plug is

removed from the mains socket).

CAUTION! The device works with an external source of continuous

energy (battery modules). Its output may be live, even if it is not

connected to the mains.

CAUTION! The user should place warning labels on all remotely

installed primary isolation switches in order to warn electrical service

technicians that the circuit is powered by a UPS unit. The following (or

equivalent) text should be used on such warning labels:

DISCONNECT THE UPS SYSTEM BEFORE STARTING WORK ON THIS

CIRCUIT.

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CAUTION! Opening the unit’s casing may result in electric shock.

CAUTION! Do not touch any electrical connectors, terminals and internal

metal elements, unless power supply has been properly disconnected.

CAUTION! All openings and spaces designed to provide access to the

unit's electrical connections must remain covered (with applicable

covers). Failure to observe this requirement may create hazard

potentially resulting in injury or death for persons who touch such

connectors. It may also cause damage to the unit.

CAUTION! In the event of a short circuit, the resulting high current may

cause serious burns or scalds.

CAUTION! There are no user-serviceable parts inside the UPS unit.

CAUTION! The POWERLINE RT PLUS UPS units are not intended to

work directly with medical equipment, life-supporting equipment or any

other equipment that may have effect on health.

B) Installation information and requirements

CAUTION! The POWERLINE RT PLUS UPS units may only be installed

and maintained by suitably qualified service technicians.

CAUTION! Before installation of the UPS unit, the staff and users must

become familiar with the Health and Safety regulations when working

and handling electrical equipment up to 1 kV voltage.

CAUTION! Before connecting any cables or making any connections

within the UPS unit or in the electrical system, make sure there is no

dangerous voltage on electrical terminals and cables in the system.

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CAUTION! The UPS may only be connected to a power system with

indicated rated voltage, with a suitable grounding connection installed.

The facility's electrical system to which the UPS unit is connected must

be fitted with overload and short-circuit protection.

CAUTION! Only TN-S or TN-C-S configuration is allowed on the UPS

unit's input side, and only TN-S configuration is allowed on the UPS

unit's output side.

CAUTION! No extension cords should be used for connecting the UPS

unit.

CAUTION! Installing a UPS unit in proximity of flammable materials or

substances is strictly prohibited!

 Technicians must not work alone in hazardous conditions that may be dangerous

to health and/or life.

 Shortly after the UPS unit has been moved from a cold environment to a warm

environment, moisture condensation may appear. The UPS unit must be

completely dry before installation and operation. The acclimatization time should

be at least 2 hours.

 UPS units and battery packs must not be installed in humid environment.

 UPS units and battery packs must not be installed in places where they would be

exposed to direct sunlight. They must not be installed near sources of heat.

 Ventilation openings in the UPS unit casing must not be blocked. Always observe

distances to ventilation openings specified in the manual.

 Before connecting the units, is necessary to check the condition of all leads,

cables, connectors, sockets and plugs, as well as that of the unit itself.

 The unit must be connected to a power circuit with a PE grounding conductor.

Failure to observe this requirement may result in electric shock.

 To reduce the risk of electric shock (in case the grounding cannot be checked),

the unit must be disconnected from the mains before installation or connecting to

other equipment. The power lead may only be reconnected after making all

required connections.

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 The electric system's grounding conductor leads the leakage current away from

the receivers. The leakage currents of all loads connected to the UPS unit's

output are combined in the UPS unit's power lead. The summary leakage current

may trigger protective devices (RCD) and result in disconnecting power to the

loads.

 The UPS is connected in a permanent manner. Consequently, the fixed wiring

should feature a circuit breaker.

 When connecting and disconnecting signal cables, all actions should be

performed with one hand only (if feasible). This is to avoid electric shock when

touching two surfaces with different electrical potentials.

 Connecting leads should be placed so that people walking over them will not step

or trip on them.

 An emergency power-off button (EPO), dedicated to the UPS system, should be

installed in the building's electrical system. This is to allow disconnecting, in

emergency, the UPS unit from the connected loads regardless of the mode in

which the UPS is operating.

 To minimize the risk of fire, connections should only be made to circuits (electrical

systems) whose rating is adequate for the connected loads, with properly selected

overcurrent protection. Additionally, the breaker should feature at least a 3 mm

insulating air gap.

C) Operation of the UPS unit

 Health and Safety regulations and guidelines specified in the UPS unit operating

manual must be observed when handling and operating the UPS unit.

 All instructions must be executed step by step. If any problems emerge when

executing the instructions given in this document, please contact EVER service

support (www.ever.eu).

 Never disconnect the grounding at the UPS unit or at the terminals of the

building's electrical system, as this will disable the UPS unit's protective

grounding.

 There may be voltage on the UPS unit's output terminals, even if the UPS is

disconnected from the building's electrical system (due to presence of power in

the unit's internal batteries and/or battery packs).

 Liquids and foreign bodies must not be allowed to penetrate the UPS casing.

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 WARNING: This is a C3 category UPS. For commercial and industrial use in

secondary environment. Additional precautions or limitations in installation may be

required to prevent the emission of interferences.

D) Maintenance, repair and breakdown information

 Dangerously high voltages are present in the UPS unit. Only qualified service

technicians may perform maintenance works.

 CAUTION - Risk of electric shock! Even if the unit has been disconnected from

the mains (from terminals of the electrical power supply), parts inside the UPS

unit remain connected to the batteries, which may create hazards. Disconnect the

battery and/or battery packs before carrying out any servicing and/or

maintenance. Make sure there is no dangerous voltage on the DC circuit internal

elements.

 WARNING: Only properly authorized and qualified service technicians who have

legally required protection gear may replace batteries.

 CAUTION - Risk of electric shock! Dangerous voltage may be present between

the battery circuit and the grounding point!

 Batteries have high short-circuit current and pose a risk of electric shock. The

following precautions should be taken when working with batteries:

－ remove jewelry, watches, rings and other metal items,

－ only use tools with insulated handles.

 When replacing the battery, always use the same type and the same number of

batteries. Using batteries of incorrect type may result in explosion.

 Always dispose of used batteries according to relevant instructions.

 WARNING: Disposing of batteries in a fire may result in explosion.

 WARNING: Opening or damaging batteries may cause electrolyte to leak;

electrolyte is harmful to skin and eyes, and may also be toxic.

 To avoid the danger of fire and damage to the mains or power supply system,

always replace broken or blown fuses with fuses of the same type and

parameters.

 Disconnect the device from the mains before cleaning. Do not use liquid or

sprayed cleaning agents.

 UPS units may only be disassembled by suitably qualified service technicians.

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E) Transport and packaging requirements

 Exercise particular care when transporting the equipment, due to its heavy weight.

 Heavy equipment must be moved by at least two or more persons.

 UPS units may be transported only in their original packaging boxes to ensure

adequate protection against shocks, vibrations and impact.

 The unit should be operated and stored in conditions meeting the requirements in

the product specification. UPS units must be stored in a dry room with suitable

ventilation.

 If a UPS is to be stored over a longer period of time, its batteries must be

recharged at least every 6 months. The recharging procedure must always be

recorded and documented.

 Always make sure to check the date when recharging is due. Do not use the UPS

unit if the deadline has passed and the battery has not been recharged. In such

cases always contact service support.

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TECHNICAL DESCRIPTION

UNPACKING THE PRODUCT

The UPS unit must be properly examined upon delivery or handover. Although the

product is carefully packaged, the appliance could have been damaged due to

shocks experienced during transport. Should any product damage be discovered, the

carrier or the vendor must be notified immediately, and a protocol must be made,

with photos of the damage.

Keep the packaging for future transport operations.

CAUTION! Water vapor may condensate on the UPS unit's elements if

packaging is removed from the device in low temperatures. Do not install

the UPS until its interior and housing are completely dry (electric shock

risk).

What’s in the box?

Check carefully the contents of the packaging. The packaging should contain:

- the UPS unit,

- tower type supports (2 pcs) for installing the unit vertically,

- 1 x USB cable,

- a warranty card,

- a user's guide,

- EPO jumper

- Dry contact jumper

- Side brackets (2 pcs) for mounting the UPS in the cabinet (Rack). The brackets

must be used together with the Rack Kit (optional equipment).

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ELEMENTS OF THE UPS – REAR PANEL

Figure 1 present the elements found in rear panels of POWERLINE RT PLUS

6000 / 10000 units.

Fig 1: View of the rear panel of POWERLINE RT PLUS 6000 /10 000

1. Intelligent card slot (SNMP card,

dry contact)

2. USB communication port

3. Dry contact

(1 – dry IN, 1 – dry OUT)

4. RS232 communication port

5. EPO connector

6. RJ11 connect to PDU

7. Parallel card (optional)

8. Output circuit fuse sockets

IEC 320 C13 (10 A)

9. Output sockets IEC 320 C13 (10 A)

10. Input / Output terminal (4pole IPL, IPN,

OPL, OPN, PE is screw)

11. EBM connector

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BATTERY MODULE DESIGN – REAR PANEL

Figure 2 present the elements found in rear panels of battery module for

POWERLINE RT PLUS 6000 / 10000 units.

Fig 2: View of the rear panel of the battery module for

POWERLINE RT PLUS 6000 /10 000

1. Fuse board cover

2. EBM plug

3. EBM connector

PDU (optional equipment)

An external PDU panel can be connected to UPS, which is equipped with a manual

BYPASS switch and additional IEC 320 C13 and IEC 320 C16 sockets. The PDU

elements are shown in Figs. 3-4.

Fig 3: View of the PDU – front panel

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Fig 4: View of the PDU - rear panel

1. Non-controlled output sockets:

2x IEC 320 C13 (10 A)

1x IEC 320 C19 (16 A)

2. Controlled output sockets:

2x IEC 320 C13 (10 A)

1x IEC 320 C19 (16 A)

3. Maintenance bypass switch

4. Maintenance switch cover

5. Input / Output terminal connected to power and

load (4pole IPL, IPN, OPL, OPN. PE is screw)

6. Input switch

7. Input / Output terminal connected to UPS

(4pole IPL, IPN, OPL, OPN. PE is screw)

8. RJ11 (connect to UPS, only for RT UPS)

HOW IT WORKS

The user interface is the control panel (Fig. 5), in which there are: LCD display with

LEDs indicating the status of the power supply and function keys. Table 1 presents

the description of the buttons of the control panel. The significance of individual LED

indicators and the ways in which each mode of operation is signalled is shown in

table 2. The UPS unit also uses sound chimes for individual device states

(see Table 3).

The front panel of the UPS unit presents useful information on the current functional

state of the UPS unit: the operation mode, the input and output voltage values, the

load level, the battery charge level, alarms and messages.

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Fig 5: View LCD POWERLINE RT PLUS 6000 /10 000

Table 1. Functions of the control panel buttons

Button

Function

Descriptions

Turn on

When the unit is powered on and stayed in Bypass mode, press this

button for >1s can turn on the UPS.

Turn off

Press this button >3s can turn off the UPS.

„Cold start”

Starting the

UPS without

the mains

voltage

To start the UPS up when there is no voltage in the mains press and

keep this button depressed for over 100 ms. Within < 15 s, press and

hold button again for at least 1s – the UPS will switch to battery

operation.

Clear fault

When the unit is in fault mode, press this button for >1s to stop alarm

and clear fault

Scroll up

Press this button for >100ms&<1s to scroll up the menu option.

Scroll down

Press this button for >100ms&<1s to scroll down the menu option.

Enter next

menu tree

Press this button for >100ms&<1s to select the present menu option,

or enter next menu, but do not change any setting.

Select one

menu option

Press this button for >100ms&<1s to select the present menu option,

or enter next menu, but do not change any setting.

Confirm the

present setting

Press this button for >1s to confirm the edited options and change the

setting.

Enter to main

menu

When the default UPS status screen is displayed, press this button

for more than 1 second to enter the main menu.

Mute buzzer

Press this button for > 2s to mute the buzzer temporarily, once new

warning /fault is active or UPS reenters into bypass mode or battery

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mode, buzzer will work again

Exit main

menu

Press this button for > 100ms & < 2s to exit the present menu to

default system status display menu or the higher level menu without

executing a command or changing a setting

Table 2. Visual signaling of specific states of the UPS unit

Status UPS

NORMAL LED

(green)

BATTERY LED

(orange)

BYPASS LED

(orange)

FAULT LED

(red)

Standby Mode

★

↑

Bypass Mode

●

↑

Turning on UPS

Δ

Online Mode

●

↑

Battery Mode

●

↑

ECO Mode

●

↑

Battery test

Δ

Fault

★

●

Warning

↑

★

●: Lightened constantly

Δ: Lightened circularly (NORMAL-BATTERY-BYPASS-FAULT-NORMAL-… )

★: Flashing

↑: Depended on the fault / warning status or other status (LED Lightened constantly or flashing)

Table 3. Sound signals for specific states of the UPS unit

Event

Acoustic signal

Fault active

Continous

Over Load – Warning active

2 Beep every second

Other Warning active

Beep every second

Battery Mode

Beep every 4 seconds, if battery low, buzzer Beep every second

BYPASS Mode

Beep every 2 minutes

USER INTERFACE MENU STRUCTURE

The menu structure of POWERLINE RT PLUS units is show in Fig. 6. The structure

of the main menu consists of 6 branches (menus): menu UPS status, menu Event

log, menu Measurements, menu Control, menu Identification, menu Settings.

To navigate to the main menu in the tree from, press and hold the button for

less than 1 s in the default functional state screen of the UPS unit.

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By press or <1s to the next windows in the submenu.

When pressing <1s the display would enter to selected next menu.

To go back to the previous main menu window, press for at least 1 s.

All screens shown on the LCD display are described in further sections of the

manual.

Fig 6: Main menu tree

UPS status menu

The primary UPS Status menu window consists of the same elements as the default

UPS functional state summary menu. By press or <1s to the next windows in

the submenu. The status menu structure is show in Fig. 7.

To go back to the previous main menu window, press for at least 1 s.

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Fig 7: Status menu

Event log menu

By pressing (<1s) on the menu of “Event log”, the display would enter the next

event menu tree.

All the previous events, alarm and fault have been recorded here. The information

includes the illustration, the event code, and the precise time of UPS when the event

happened (fig. 8).

By press or <1s, all the events could be displayed one by one. The max

number of record is 100, when the number is larger than 100, the latest will replace

the previous.

To go back to the previous main menu window, press for at least 1 s.

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Fig 8: Event log menu

Measurements menu

By pressing (< 1s) on the menu of “Measurement”, the display would enter the

next measurement menu tree (fig. 9). This menu displays the following values:

battery remaining time (window visible only when this function is activated in the

Settings menu), output voltage and frequency, output current, load level, input

voltage and frequency, etc.

By press or <1s to the next windows in the submenu.

To go back to the previous main menu window, press for at least 1 s.

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Fig 9: Measurements menu

Control menu

To enter the next Control menu window, press in the Control menu (fig. 10). This

menu allows the user to activate the following operations:

1. Running the battery test: the command to perform a quick (10-second) battery

test. Before testing, check that the UPS is in network mode without active alarms

and that the load connected to the UPS is higher than 10%.

2. Shutdown of a UPS operating in parallel system. The menu is visible only when

parallel power supplies are connected.

3. Failure status reset: in case of a failure, the UPS unit enters the failure mode and

a sound alarm is generated. To return to the normal state, navigate to the

mentioned menu and reset the error status. The UPS unit will finish generating

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Ever UPS POWERLINE RT PLUS 6000/10000 User manual

Ever UPS POWERLINE RT PLUS 6000/10000 User manual

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