Ever UPS POWERLINE DARK 60-33/80-33/100-33/120-33/150-33/200-33 User manual

Ever
Brand
Ever
Model
UPS POWERLINE DARK 60-33/80-33/100-33/120-33/150-33/200-33
Category
Uninterruptible power supplies (UPSs)
Type
User manual
EVER POWERLINE DARK 33 60-200 kVA UPS Operating Manual
Type 01 2023-11-29 15:12
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TABLE OF CONTENTS
TABLE OF CONTENTS .................................................................................................................................................................... 2
INTRODUCTION ............................................................................................................................................................................... 3
GENERAL FEATURES OF THE UPS UNIT .................................................................................................................................. 4
SAFETY INSTRUCTIONS AND RECOMMENDATIONS............................................................................................................ 6
TECHNICAL DESCRIPTION......................................................................................................................................................... 12
THE UPS UNIT DESIGN AND COMPONENTS ........................................................................................................................ 12
USER INTERFACE....................................................................................................................................................................... 13
USER INTERFACE MENU STRUCTURE .................................................................................................................................. 16
Cabinet ..................................................................................................................................................................................... 16
Module ...................................................................................................................................................................................... 18
Setting ....................................................................................................................................................................................... 21
Log ............................................................................................................................................................................................ 22
Operate ..................................................................................................................................................................................... 25
Scope ........................................................................................................................................................................................ 26
UPS OPERATING MODE ............................................................................................................................................................ 27
PROTECTIONS............................................................................................................................................................................. 29
Overload protection .................................................................................................................................................................. 29
Short-circuit protection ............................................................................................................................................................ 29
Against overvoltage (Anti-surge) .............................................................................................................................................. 29
Thermal protection ................................................................................................................................................................... 29
EPO .......................................................................................................................................................................................... 30
INSTALLING THE UPS .................................................................................................................................................................. 30
ELECTRIC INSTALLATION IN THE BUILDING ..................................................................................................................... 30
UNPACKING THE PRODUCT .................................................................................................................................................... 30
INSTALLING THE UPS UNIT ..................................................................................................................................................... 31
EXTERNAL BATTERIES ............................................................................................................................................................ 33
Connecting an external battery pack ........................................................................................................................................ 33
Disconnecting an external battery pack .................................................................................................................................... 34
CONNECTING THE UPS ............................................................................................................................................................. 35
Connecting elements – POWERLINE DARK 33 60 – 120 kVA................................................................................................. 35
Connecting elements – POWERLINE DARK 33 150 – 200 kVA ............................................................................................... 36
Starting the UPS (power supply from the main lines) ............................................................................................................... 38
Start-up (no voltage on the main lines) – cold start .................................................................................................................. 40
Switching from MAINS mode to BYPASS mode (service bypass) ............................................................................................. 40
Switching from BYPASS (service) mode to MAINS (normal) mode .......................................................................................... 41
SWITCHING THE UPS OFF ................................................................................................................................................... 42
POWER MODULES ..................................................................................................................................................................... 43
UPS UNIT’S ADDITIONAL FUNCTIONS .................................................................................................................................... 44
DRY CONTACTS ......................................................................................................................................................................... 44
Ambient and battery temperature detection .............................................................................................................................. 44
EPO .......................................................................................................................................................................................... 44
Powering from a Generator ...................................................................................................................................................... 45
Battery switch ........................................................................................................................................................................... 45
Battery low ............................................................................................................................................................................... 46
Alarms ...................................................................................................................................................................................... 47
No mains ................................................................................................................................................................................... 47
COMMUNICATION WITH EXTERNAL ..................................................................................................................................... 48
MANAGEMENT/CONTROL SYSTEMS ....................................................................................................................................... 48
COMMUNICATION THROUGH RS232 OR USB ...................................................................................................................... 48
SNMP/HTTP NETWORK MANAGEMENT CARD.................................................................................................................... 49
Installation of the management card ........................................................................................................................................ 49
OPERATING INSTRUCTIONS ...................................................................................................................................................... 51
OPERATION OF THE UPS WITH POWER GENERATORS ..................................................................................................... 51
STORAGE, MAINTENANCE AND TRANSPORT ..................................................................................................................... 52
DISPOSAL .................................................................................................................................................................................... 53
TECHNICAL PARAMETERS ........................................................................................................................................................ 54
LEGAL REGULATIONS AND WARRANTY ............................................................................................................................... 57
DECLARATION OF CONFORMITY .......................................................................................................................................... 57
WARRANTY ................................................................................................................................................................................ 57
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INTRODUCTION
Thank you for choosing the EVER POWERLINE DARK 33 UPS. The UPS was
designed to provide the best protection to the connected devices against power failures
and their consequences.
This manual contains information about operating the UPS and safety precautions. We
recommend carefully reading the manual before using the EVER POWERLINE DARK
33 UPS to better understand how to use it properly.
EVER POWERLINE DARK 33 UPS units are ONLINE (VFI) UPS units designed to
operate with devices powered from 3-phase mains.
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GENERAL FEATURES OF THE UPS UNIT
Alongside their excellent performance and reliability, POWERLINE DARK 33 UPS
units offer a number of other advantages:
• On-line operation with real double conversion, sine wave output voltage
(ensuring top quality VFI--SS-111 parameters).
• User-friendly interface – colour LCD touch screen with Polish menu.
• Dry Contacts as a standard feature.
• Increased reliability of the power supply system - a redundant, parallel system in
(N+x) configuration, with x ≤ 2. Up to 3 units can be connected in parallel.
• Power scaling thanks to optional parallel operation (with up to 3 units).
• Dynamic cooling control algorithm for adaptive scaling of performance of the
cooling system to match the device's current state (to minimize power losses and
costs resulting from cooling demand).
• The unit's battery charging system with thermal compensation protects the built-in
batteries, prolongs their life and consequently wires to reduced maintenance costs.
• Optional ECO mode – further improves the efficiency of the power supply system
(by differentiating between periods with varying degrees of safeguards).
• Scalability (extension) of autonomous operation time thanks to the possibility of
connecting more battery modules to the UPS.
• The Start-on-battery function enables the UPS to be started even if power from
the mains is not available ("Cold start").
• Remote Emergency Power Off (Remote EPO) functionality which interrupts
power supply from the UPS output to loads in extreme situations or in emergency
(e.g. fire).
• Event log – for storing information about historical events (operating modes,
alarms and messages related to the operation of the UPS).
POWERLINE DARK 33 UPS units comprise the following functional blocks:
• a rectifier,
• an inverter,
• a battery charger,
• an automatic bypass circuit (static bypass),
• a manual bypass circuit (manual UPS / bypass switch).
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Rectifier
AC/DC
Main
Static Bypass
Manual Bypass
Inverter
DC/AC
Charge/
Discharge
Output
Battery
Bypass
Figure 1: Simplified block diagram of the UPS.
The rectifier converts the mains AC into DC. The direct current bus is the main source
of power for the inverter, which, in turn, generates sine alternating current that powers
the connected receivers.
The automatic bypass circuit enhances the entire system's safety. If the inverter's
permissible parameters are exceeded, the receivers are powered directly from the
mains. This way, the automatic bypass circuit acts as an additional, passive protection.
Activating the bypass manually allows to switch the load to the mains entirely. This
allows to supply power to the receivers from the mains bypassing the UPS unit's
internal functional blocks.
The back-up time depends on the power of the connected receivers and the type and
number of the used batteries. Please remember that batteries with the same rated
capacity, but made by different manufacturers, may provide different back-up times for
the same receiver.
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SAFETY INSTRUCTIONS AND RECOMMENDATIONS
A) General considerations
CAUTION! Before commencing the various procedures described in this
manual, make sure to read the general (and specified here) safety
instructions, OHS information, environmental precautions and legal
stipulations, and observe them.
CAUTION! The UPS may not be repaired by the user, because this poses
a risk of injury or death. Any repairs or battery replacement procedures
should be carried out only by suitably qualified service technicians holding
professional licenses required by law.
CAUTION! The UPS should be operated and stored in conditions
conforming to its specification (technical documentation).
CAUTION! To completely disconnect the UPS from the mains it is
necessary to disconnect the power cord.
CAUTION! The device operates with an external, continuous source of
power (battery modules). Its output may be live, even if it is not connected
to the mains.
CAUTION! The user should place warning labels on all mains isolating
disconnectors of the primary power supply installed far away from the UPS
to warn electric service personnel that the circuit is supplied with power
from a UPS. The following or equivalent text should be printed on the
warning label:
DISCONNECT THE UPS SYSTEM BEFORE STARTING WORK ON THIS
CIRCUIT.
CAUTION! Opening the housing poses a risk of electric shock.
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CAUTION! Before disconnecting the power, no electric connectors or
metal elements inside the UPS may be touched.
CAUTION! All openings and places allowing access to the UPS unit’s
electric connectors must be secured with their relevant covers. Failure to
do so may put at risk the health and life of individuals touching such
connectors or damage the device.
CAUTION! Severe burns may result from the high current occurring during
short circuits.
CAUTION! There are no user-serviceable parts inside the UPS.
CAUTION! POWERLINE DARK 33 UPS units are not intended to operate
directly with medical equipment, life-supporting equipment or any other
equipment that may have effect on health.
B) Installation information and requirements
CAUTION! POWERLINE DARK 33 UPS units may only be installed and
maintained by suitably qualified service technicians.
CAUTION! Before installing the UPS, OHS regulations with regard to
electric devices operating with voltage up to 1 kV must be consulted.
CAUTION! Before connecting the wires or making connections inside the
UPS or in the electric installation, make sure the electric terminals and
wires are not live.
CAUTION! The UPS may only be connected to a power supply system
operating with specified rated voltage and with an earthing connector. The
mains to which the UPS is connected must be protected against overload
and short circuit.
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CAUTION! Only TN-S or TN-C-S mains configurations are allowed at the
UPS unit's input, and only a TN-S configuration is allowed at the UPS unit’s
output.
CAUTION! No extension cords may be used for connecting the UPS.
CAUTION! The UPS must not be installed near inflammable materials!
• Technicians must not work alone in hazardous conditions that may be dangerous
to health and/or life.
• Water vapour may begin condensing shortly after bringing the UPS from a cold
room to a warm room. The UPS must be completely dry before installation and
operation. The acclimatization should last at least 2 hours.
• UPS units and battery packs must not be installed in humid environment.
• UPS units and battery packs must not be installed in places where they would be
exposed to direct sunlight. They must not be installed near sources of heat.
• Ventilation openings in the UPS unit casing must not be blocked. Always observe
distances to ventilation openings specified in the manual.
• Before connecting the units, is necessary to check the condition of all wires, cables,
connectors, sockets and plugs, as well as that of the unit itself.
• The device must be connected to a power supply circuit with a PE protection line.
Failure to do so puts the user at the risk of electric shock.
• To reduce the risk of electric shock (in case the grounding cannot be checked), the
unit must be disconnected from the mains before installation or connecting to other
equipment. The power lead may only be reconnected after making all required
connections.
• The earthing wire in the electric installation carries the leakage current away from
the receivers. The leakage currents of the receivers connected to the unit’s output
are summed in the UPS unit’s power lead. The total leakage current may trip the
protections (residual current circuit breaker) and result in disconnecting the power
supply to the receivers.
• The UPS is connected in a permanent manner. Consequently, the fixed wiring
should feature a circuit breaker.
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• When connecting and disconnecting signal cables, all actions should be performed
with one hand only (if feasible). This is to avoid electric shock when touching two
surfaces with different electrical potentials.
• Connecting wires should be placed so that people walking over them will not step
or trip on them.
• An emergency power-off button (EPO), dedicated to the UPS system, should be
installed in the building's electrical system. This is to allow disconnecting, in
emergency, the UPS unit from the connected loads regardless of the mode in which
the UPS is operating.
• To minimize the fire hazard, the connections should only be made to a circuit
(electric installation) whose load capacity is adequate to the connected loads and
which features a properly selected overcurrent protection. The circuit breaker
should have at least 3 mm of air insulation clearance.
C) Operation of the UPS unit
• Health and Safety regulations and guidelines specified in the UPS unit operating
manual must be observed when handling and operating the UPS unit.
• The instructions should be followed step by step. If any problems arise when
following the instructions presented in the document, contact the EVER service
department (www.ever.eu).
• Never disconnect the grounding at the UPS unit or at the terminals of the building's
electrical system, as this will disable the UPS unit's protective grounding.
• There may be voltage on the UPS unit's output terminals, even if the UPS is
disconnected from the building's electrical system (due to the connection of external
batteries).
• Liquids and foreign bodies must not be allowed to penetrate the UPS casing.
• WARNING: This is a C3 category UPS. Product for commercial and industrial
applications, in secondary environment. Additional precautions or limitations may
have to be applied to installations in order to prevent the emission of disturbances.
D) Maintenance, repair and breakdown information
• Dangerous voltage is present inside the UPS. Only qualified service technicians
may perform maintenance works.
• CAUTION - risk of electric shock. Even if the device is not connected to the mains
(its terminals), the elements inside the UPS are connected to the battery, which
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may pose a risk. All external battery packs must be disconnected before
commencing service or maintenance works. Make sure there is no dangerous
voltage on the unit’s internal DC elements.
• WARNING: Only properly authorized and qualified service technicians who have
legally required protection gear may replace batteries.
• CAUTION - risk of electric shock. Dangerous voltage may be present between the
battery circuit and the earthing point.
• Batteries have high short circuit current and pose an electric shock risk. The
following precautions must be observed when working with batteries:
－ remove jewellery, watches, rings and other metal items,
－ only use tools with insulated grips.
• The same number and type of batteries should be used when replacing them. Using
batteries of wrong type may pose a risk of explosion.
• Always dispose of used batteries according to relevant instructions.
• WARNING: Disposing of batteries in a fire may result in explosion.
• WARNING: Opening or damaging batteries may cause electrolyte to leak;
electrolyte is harmful to skin and eyes, and may also be toxic.
• To avoid the danger of fire and damage to the mains or power supply system,
always replace broken or blown fuses with fuses of the same type and parameters.
• Disconnect the device from the mains before cleaning it. Do not use liquid or
aerosol cleaning agents.
• UPS units may only be disassembled by suitably qualified service technicians.
E) Transport and packaging requirements
• Exercise particular care when transporting the equipment, due to its heavy weight.
• Heavy equipment must be moved by at least two or more persons.
• UPS units may be transported only in their original packaging boxes to ensure
adequate protection against shocks, vibrations and impact.
• Due to its mass, the device uses wheels for convenience.
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• The UPS should be operated and stored in conditions conforming to its
specification. The UPS should be stored in dry, well ventilated rooms.
• If the UPS is to be stored for a longer time, the batteries should be recharged at
least every 6 months. The recharging procedure should be documented.
• Check the recharging date. If the batteries have not been recharged within the
specified deadline, the UPS must not be used. Contact the service representative
in such a situation.
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TECHNICAL DESCRIPTION
THE UPS UNIT DESIGN AND COMPONENTS
Depending on the UPS model, its elements are shown in Figures 2a - 2b, respectively.
a) Model 60 - 120 kVA
b) Model 150 - 200 kVA
1) information panels of power modules, 2) dry contacts, 3) USB communication interface,
4) RS232 communication interface, 5) RS485 communication interface, 6) power module,
7) cold start button, 8) management card slot (optional), 9) parallel operation card slot
(optional), 10) cover terminals connectors, 11) input and output line protections and bypass
switch 12) castors, 13) bypass line switch
Fig. 2: UPS STRUCTURE
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USER INTERFACE
An LCD touch screen serves as the user interface and features: an EPO button, a UPS
operation synoptic block diagram (with LED indicators) and three function keys. The
elements of the front panel of the POWERLINE DARK 33 60 - 200 kVA UPS are shown
in Fig. 3, along with their description. Table 1 shows the meaning of LED indicators
and the signalisation of each operating mode. Table 2 contains the description of the
UPS sound signalisation and Table 3 contains the description of individual control
keys.
The display shows the UPS unit's parameters and operating modes and allows to
modify some of these. The operation of the interface and the meaning of specific states
and parameters are described in other sections of the manual.
1. LCD touch screen
2. EPO button
3. UPS operation synoptic block
diagram
4. Function keys
Fig. 3: Control and display panel.
Table 1. Selected UPS status visual signals
Indicator
Status LED
UPS status
Rectifier LED
(REC)
Green LED on
Rectifier operation correct (all power
modules).
Green LED flashing
Rectifier is starting.
Red LED on
Rectifier fault
Red LED flashing
Power supply parameters of at least one
power module are incorrect
Light off
Rectifier is off.
Battery LED
(BAT)
Green LED on
Batteries are being charged (mains
operation).
Green LED flashing
Batteries are being discharged (battery
operation).
Red LED on
Batteries are defective, no batteries
connected to the UPS or reversed
polarisation. Charger is defective
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(damaged, overloaded or overheated),
EOD (battery cut-off voltage).
Red LED flashing
Low battery power
Light off
Batteries and charger in good operating
condition, batteries charged.
Bypass LED
(BYP)
Green LED on
The UPS is operating in the BYPASS
mode. Receivers powered from the
bypass line.
Red LED on
Bypass line power supply parameters
exceeded or static switch faulty.
Red LED flashing
Incorrect voltage value for bypass line.
Light off
Bypass OK
Inverter LED
(INV)
Green LED on
The UPS is operating in the mains
mode. Receivers powered from the
inverter.
Green LED flashing
Inverter is starting, synchronising or in
stand-by (ECO mode) for at least one
power module.
Red LED on
Inverter fault in at least one power
module. Receivers not powered from the
inverter.
Red LED flashing
Inverter fault in at least one power
module. Receivers powered from the
inverter.
Light off
Inverter off (all power modules)
Load LED
(OUTPUT)
Green LED on
The UPS is operating correctly (mains
mode). Receivers powered from the
inverter.
Red LED on
Prolonged UPS output overload, short
circuit in the output or no power in the
output.
Red LED flashing
UPS output overloaded
Light off
No power in the UPS output
STATUS LED
Green LED on
UPS operating normally
Red LED on
UPS defective
Red LED on
The UPS is operating in the bypass
mode
Table 2. UPS status sound signals
Sound signals
UPS status
Intermittent sound signal: two
short beeps, one long beep
Warning status, e.g. no input power.
Continuous sound signal
The UPS is operating in the bypass mode or is defective, e.g.
inverter block fault, burnt fuse.
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Table 3. Functions of the control panel keys
Key
Function
EPO
UPS emergency shut-down. Long press, cut off the load power (shut down the
rectifier, inverter, static bypass and battery)
BYP
UPS is switched to the bypass mode (make sure to switch the button in the back
of the door upwards).
INV
UPS is switched to the inverter mode (mains operation).
MUTE
Switching the UPS sound signal on / off.
The front panel of the UPS unit presents useful information on the current functional
state of the UPS unit: operating modes, the input and output parameters, the load level,
alarms and messages. A default screen is displayed on the LCD after the power is
switched on and the UPS has completed self-diagnostics. Table 4 presents the
description of individual LCD display windows.
Fig. 4: Default screen on the LCD display
Table 4. Description of individual windows on the display
Window no.
Function
1
Information about the UPS model, the number of installed power modules and the
current time.
2
Information about the supply voltage for the main line (MAIN) and the bypass. Output
voltage value (OUTPUT) and the voltage value of the connected batteries
(BATTERY). A bar diagram shows the current UPS load level (LOAD). The green
area shows load below 60%, the yellow area shows load from 60% to 100% and the
red area shows load over 100%.
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3
The window shows alarms and messages.
4
The UPS unit's main menu for operating and controlling it. Fig. 5 shows the UPS
main menu structure.
USER INTERFACE MENU STRUCTURE
Fig. 5 presents the main menu structure of the POWERLINE DARK 33 60 – 200 kVA
UPS. The main menu has six branches (menu options); Cabinet, Power unit - Module,
Setting, Log, Operate and Scope. To switch between menus and submenus, press the
corresponding menu or submenu icon. Press Home to return to the main menu. All
screens shown on the LCD display are described in the manual's further sections.
Home
Cabinet Power
unit Setting Log Operate Scope
Bypass
Main
Output
Load
Battery
Input
Output
Load
Info.
S-code
Date &Time
Language
Comm.
User
Battery
Service
Rate
Configure
Mute
Fault clear
Transfer to
Bypass
Transfer to
Inverter
Battery Test
Battery
Maintenanc
e
Battery
Boost
Battery
Float
Output Voltage
Output Current
Bypass Voltage
Fig. 5: Main menu structure
Cabinet
The Cabinet menu is divided into five submenus: Bypass, Main, Output, Load and
Battery. The individual screens show the current, voltage, frequency and PF for the
main power supply line, the bypass and the output line from the UPS. The Load screen
displays the per cent load of the unit’s individual phases and the value of the load
(active, reactive and apparent power). The Battery screen displays the key parameters
of the batteries, such as the charging level and voltage. To switch between the
individual items in the Cabinet menu, press the corresponding icon.
Fig. 6 - 10 show the individual screens of the Cabinet menu. Table 5 presents the
description of individual LCD windows for the Bypass submenu.
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Fig. 6: Bypass submenu screen
Table 5. Description of individual windows on the display
Window no.
Function
1
Name of the currently selected submenu in the Cabinet module.
2
Values of parameters for the currently selected submenu.
3
Submenu selection: Bypass, Main, Output, Load, Battery.
4
Graphical presentation of the current UPS operating mode and the status of
individual UPS blocks (green means a correctly operating block, white - a block that
is off, red - a block that is off or faulty).
5
Firmware information (LCD - display, MTR - system)
Fig. 7: Main submenu screen
Fig. 8: Output submenu screen
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Fig. 9: Load submenu screen
Fig. 10: Battery submenu screen
Module
The Module menu (power module) is divided into five submenus, similarly to the
Cabinet menu: Input, Output, Load, Info, S-Code. Individual screens show parameters
(values of current, voltage, power, temperature and error codes) for individual power
modules installed in the UPS.
To switch between the individual items in the Module menu, press the corresponding
icon. Fig. 11 - 15 show the individual screens of the Module menu. Table 6 presents
the description of individual LCD windows for the Input submenu and Table 7 presents
the description of individual parameters for each submenu in the Module menu.
Fig. 11: Input submenu screen in the Module menu
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Table 6. Description of individual windows on the display
Window no.
Function
1
Name of the currently selected submenu in the Module menu.
2
Values of parameters for the currently selected submenu.
3
Submenu selection: Input, Output, Load, Info, S-Code.
4
A list of the installed power modules with a visual representation of the operating
status of individual blocks (rectifier, inverter, batteries).
Green - a correctly operating block
Black - no power
Red - a deactivated or faulty block
For example, for power module no. 5 the symbol means: rectifier block and
inverter block are operating correctly, no batteries are connected.
5
Firmware version: REC – rectifier block, INV – inverter block for the selected power
module
Fig. 12: Output submenu screen
Fig. 13: Load submenu screen
Fig. 14: Information submenu screen
Fig. 15: S-Code submenu screen
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Table 7. Description of individual parameters of the Module menu
Submenu
Contents
Parameter
INPUT
V
Input voltage of individual phases of the selected power
module.
A
Input current of individual phases of the selected power
module.
Hz
Input voltage frequency of the selected power module.
PF
Power factor of the selected power module.
OUTPUT
V
Output voltage of individual phases of the selected power
module.
A
Output current of individual phases of the selected power
module.
Hz
Output voltage frequency of the selected power module.
PF
Power factor of the selected power module.
LOAD
V
Load voltage of the selected power module.
%
Per cent load of individual phases of the selected power
module.
kW
Real output power of the selected power module.
kVA
Apparent output power of the selected power module.
INFORMATION
BATT+(V)
Voltage and current of the positive battery section.
BATT-(V)
Voltage and current of the negative battery section.
BUS
Bus voltage (positive and negative).
Charger (V)
Charger voltage (positive and negative battery section).
Fan Time
The total time of operation of the selected power module's
fan.
Inlet Temperature
(°C)
Temperature at the inlet of the selected power module.
Outlet
Temperature (°C)
Temperature at the outlet of the selected power module.
S-CODE
Error code
For technicians.
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Ever UPS POWERLINE DARK 60-33/80-33/100-33/120-33/150-33/200-33 User manual

Ever
Brand
Ever
Model
UPS POWERLINE DARK 60-33/80-33/100-33/120-33/150-33/200-33
Category
Uninterruptible power supplies (UPSs)
Type
User manual
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