Ever UPS POWERLINE GREEN 10-33/20-33/30-33/40-33/50-33/60-33 Installation guide

Ever
Brand
Ever
Model
UPS POWERLINE GREEN 10-33/20-33/30-33/40-33/50-33/60-33
Category
Uninterruptible power supplies (UPSs)
Type
Installation guide
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
2016-01-18 09:45 Technical support, tel.: +48 61 6500 400 www.ever.eu
2
TABLE OF CONTENTS
TABLE OF CONTENTS ...................................................................................................................................... 2
SAFETY REMARKS ........................................................................................................................................... 3
REQUIREMENTS FOR PREPARATION OF THE POWER SUPPLY AND RECEIVER SYSTEM ....... 3
INSTALLATION GUIDELINES ........................................................................................................................ 5
ELECTRICAL SYSTEM ................................................................................................................................... 7
CONNECTING THE CONTROL AND SIGNAL LINES .............................................................................. 10
COMMUNICATION BUS .............................................................................................................................. 11
TECHNICAL ACCEPTANCE .......................................................................................................................... 12
NOTES ................................................................................................................................................................. 12
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
3 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-01-18 09:45
SAFETY REMARKS
Read and understand the safety remarks and guidelines in the (full) Instruction
Manual of this UPS before attempting any switching operations.
REQUIREMENTS FOR PREPARATION OF THE POWER
SUPPLY AND RECEIVER SYSTEM
A) Shipping requirements.
CAUTION! Extreme caution is required during shipping, unloading and
installation of the devices.
Transport the UPS units in the upright position as indicated on the packaging.
Protect the devices against weather (i.e. protect from rain).
Prolonged shipping or storage below 0
C and/or above 25
C is NOT
recommended due to the battery life and the condensation hazard.
The devices are heavy and large. This require proper transport and handling
facilities (an adequate number of helpers, a forklift truck and properly
dimensioned handling routes).
CAUTION! Contact the Technical Service if any damage is found that
may affect proper performance of the devices.
B) Location
CAUTION! Selection of the installation site and assurance of proper
operating conditions for the devices are the user's responsibility.
Install the UPS units in a separate room (to isolate the constant noise during
operation and protect the devices from unauthorised access).
Do not expose the devices to extreme (high and/or low) temperatures. Extreme
temperatures may shorten the battery life (the optimum temperature range is +18
to +25 ºC).
Do not install the devices in rooms with dusty, corrosive and/or flammable
atmosphere or where the atmospheric humidity is high (the recommended
humidity is 90% without condensation).
If the devices are installed on false/technical access floors, consider the structural
strength of the installation location.
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
2016-01-18 09:45 Technical support, tel.: +48 61 6500 400 www.ever.eu
4
The base structure must prevent collapsing under the weight of devices.
Do not cover any ventilation openings of the devices.
Leave the following service clearances around the devices:
- 0.5 m from each side if the device is not fixed to the base;
- 1.0 m from each side if the device is fixed to the base.
Ensure proper ventilation of the room where the batteries are installed (this also
applies to units with integrated batteries).
CAUTION! Required air flow venting room
Q = 0,042 * C [m3/h] C - capacity in Ah
C) Power supply and receiver systems
The systems shall be designed and erected only by properly licensed and
qualified personnel.
CAUTION! The user shall ensure that the electrocution protection
system meets the applicable requirements of local laws.
CAUTION! Do not connect the PE line to the UPS units with copper
cable tips.
The power supply and receiver lines of the UPS units shall be isolated.
It is recommended to specifically mark/label the connection outlets to distinguish
those of the isolated UPS network from the mains system outlets.
Connect the UPS units to the nearest mains switching board with copper wires in
reinforced shields (e.g. coated cables) or assure an equivalent level of
mechanical protection by applying other engineering measures (e.g. cable trays
or pipes).
CAUTION! Only the Authorised Technical Service may connect the
device to the system and commission it. Otherwise the warranty shall be
void.
The selection of safeguards, wire sizes and disconnector and isolation devices for
installation at the UPS switching room are shown in the installation guidelines
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
5 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-01-18 09:45
tables.
It is recommended to install an external bypass system (for the service bypass)
the topology of which matches the connection diagram of the UPS (see the
instruction manual for the external bypass system) for operating and maintenance
purposes. The bypass system will enable servicing and maintenance of the
devices without power interruptions.
The connection system shall be 3 or 5-wire, depending on the UPS model.
CAUTION! Once the connection system has been erected, suitable
verification measurements shall be carried out on the responsibility of
the device buyer.
INSTALLATION GUIDELINES
Consider the device weight when choosing the installation site. The UPS units shall
only be operated in rooms where the dust, temperature, and humidity levels are
within the device specifications. Appropriate cooling conditions must be ensured for
the UPS units to work properly. For this reason, the ventilation openings of the UPS
units must be kept clear and open at all times, and the clearance between each UPS
unit and other objects shall not be less than 30 cm (see Table 1 for the minimum
requirements).
The parameters relevant to the installation guidelines for specific UPS models are
shown in Table 1.
CAUTION! It is forbidden to install the appliance near flammable
materials!
Once the devices have been positioned, use additional two assembly fixtures per
each UPS to increase its mechanical stability. To do this, loosen the four (4) M8 bolts
located in the central bottom part of the device. Locate the fixtures carefully and
fasten them to the device with the previously removed bolts (see the UPS Instruction
Manual).
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
2016-01-18 09:45 Technical support, tel.: +48 61 6500 400 www.ever.eu
6
Table 1. Installation guidelines for the POWERLINE GREEN 33 10-60 kVA UPS.
PARAMETERS / MODEL
POWERLINE GREEN 33
Model
10k
Model
15k
Model
20k
Model
30k
Model
40k
Model
50k
Model
60k
Apparent / active power
10 kVA
10 kW
15 kVA
12 kW
20 kVA
16 kW
30 kVA
24 kW
40 kVA
32 kW
50 kVA
40 kW
60 kVA
45 kW
POWER SUPPLY PARAMETERS
Power system topology
3P5W
Rated voltage
3 x 400 V AC
Rated current
16 A
19 A
25 A
37 A
50 A
62 A
70 A
Rated frequency
input
50 Hz
Minimum input wire size
2,5 mm2
4 mm2
6 mm2
16 mm2
16 mm2
25 mm2
35 mm2
Mains line
protection
Switch fuse
- Fm
20 A gG
25 A gG
32 A gG
50 A gG
63 A gG
80 A gG
100 A gG
BYPASS line
protection
Switch fuse
- Fm
20 A gG
25 A gG
32 A gG
50 A gG
63 A gG
80 A gG
100 A gG
OUTPUT PARAMETERS
Output system topology
3P5W
Rated output voltage
3 x 400 V AC
Rated current
15 A
22 A
29 A
44 A
58 A
73 A
87 A
Minimum output wire size
2,5 mm2
4 mm2
6 mm2
16 mm2
16 mm2
25 mm2
35 mm2
Output line
protection
Switch fuse
- Fout
20 A
25 A
32 A
50 A
63 A
80 A
100 A
ENVIRONMENTAL PARAMETERS
Heat release under nominal
operating conditions
< 2600
BTU / h
< 3100
BTU / h
< 4100
BTU / h
< 6200
BTU / h
< 8200
BTU / h
< 10300
BTU / h
< 11600
BTU / h
Operating temperature 1)
0 to 40 °C
Storage temperature
0 to 40 °C
Moisture
< 95 %
Elevation
< 1000 m
MECHANICAL PARAMETERS
Dimensions
(height × width × depth)
955 x 435 x 860 mm
1210 x 490 x 860 mm
1210 x 490 x 860 mm
UPS weight 2)
265 kg
320 kg
340 kg
Minimum operating clearance 3)
Front: > 200 mm
Sides: > 100 mm
Back: > 300 mm
Note: The manufacturer reserves the right to change the above parameters without notice.
NOTES:
1) 5 to 35 °C for UPS units with integrated batteries. Constant exposure of the device to ambient temperatures over +25°C
results in reduced battery life.
2) Weight for the typical battery setup of 1 x 2 x 32 x VRLA 12 V / 7 Ah. The weight depends on the type and number of
batteries.
3) Leave the following service clearances around the device: front: > 1000 mm, sides: > 500 mm, back: > 300 mm.
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
7 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-01-18 09:45
ELECTRICAL SYSTEM
Prepare the electrical system for the UPS units in a parallel / reduntant system
according to the diagram shown in Fig. 1.
* If a non-original module is used, install a 100 A / 440 V DC fuse on the positive and negative lines.
Figure 1. Installation diagram of the POWERLINE GREEN 33 10-60 kVA UPS units in the
parallel/redundant system.
Installation diagram symbols:
Fm1, Fb1, Fout1, Fm2, Fb2, Fout2, … , Fsb – Switch fuses (the switch fuse Fb is
an optional accessory);
Qout, Qsb – Switch disconnectors;
PP1, PP3 – Emergency power-off (EPO) push-buttons;
A, B, C, D, E – Connection wires.
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
2016-01-18 09:45 Technical support, tel.: +48 61 6500 400 www.ever.eu
8
CAUTION! The UPS input and output wires (marked "A" in Fig. 1) shall
be of identical length and size (cross-section) for all UPS units in the
parallel/redundant system.
CAUTION! The disconnection devices Fb and Fout (Fig. 1) must be of
the same brand and type for each UPS in the parallel/redundant system.
CAUTION! In order to assure data communication between the UPS
devices in the parallel/redundant system, connect the UPS units with
telecom lines (an STP 4x2x0.5 cable) in a loop (over the
COMMUNICATION BUS socket on the UPS back panel). Keep the
cables as short as possible.
Install the switch fuse Fb only if the POWERLINE GREEN 33 UPS units have the
optional BYPASS input.
The list of safeguards and wire sizes used in specific locations for specific system
power outputs is shown in Table 2.
Table 2. Safeguards and wire sizes for the system
SYSTEM POWER
OUTPUT
Fsb
Qout, Qsb
B
C
POWERLINE 33 20 kVA
32 A gG
32 A
4 mm2
4 mm2
POWERLINE 33 30 kVA
50 A gG
63 A
10 mm2
10 mm2
POWERLINE 33 40 kVA
63 A gG
63 A
16 mm2
16 mm2
POWERLINE 33 45 kVA
80 A gG
80 A
16 mm2
16 mm2
POWERLINE 33 50 kVA
80 A gG
80 A
16 mm2
16 mm2
POWERLINE 33 60 kVA
100 A gG
100 A
25 mm2
16 mm2
POWERLINE 33 75 kVA
125 A gG
125 A
35 mm2
16 mm2
POWERLINE 33 80 kVA
125 A gG
125 A
35 mm2
16 mm2
POWERLINE 33 90 kVA
160 A gG
160 A
50 mm2
25 mm2
POWERLINE 33 100 kVA
160 A gG
160 A
50 mm2
25 mm2
POWERLINE 33 120 kVA
200 A gG
250 A
70 mm2
35 mm2
POWERLINE 33 150 kVA
224 A gG
250 A
95 mm2
50 mm2
POWERLINE 33 160 kVA
250 A gG
250 A
120 mm2
70 mm2
POWERLINE 33 180 kVA
315 A gG
400 A
150 mm2
95 mm2
POWERLINE 33 200 kVA
315 A gG
400 A
150 mm2
95 mm2
POWERLINE 33 240 kVA
400 A gG
400 A
185 mm2
95 mm2
POWERLINE 33 250 kVA
400 A gG
400 A
185 mm2
95 mm2
POWERLINE 33 300 kVA
500 A gG
630 A
240 mm2
120 mm2
POWERLINE 33 360 kVA
500 A gG
630 A
240 mm2
120 mm2
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
9 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-01-18 09:45
Table 3. Safeguards and wire sizes for single device
MODEL
Fm, Fb, Fout
A
D
E
POWERLINE GREEN 33 10 kVA
20 A gG
2.5 mm2
6 mm2
6 mm2
POWERLINE GREEN 33 15 kVA
25 A gG
4 mm2
6 mm2
6 mm2
POWERLINE GREEN 33 20 kVA
32 A gG
6 mm2
6 mm2
6 mm2
POWERLINE GREEN 33 30 kVA
50 A gG
16 mm2
16 mm2
16 mm2
POWERLINE GREEN 33 40 kVA
63 A gG
16 mm2
16 mm2
16 mm2
POWERLINE GREEN 33 50 kVA
80 A gG
25 mm2
25 mm2
16 mm2
POWERLINE GREEN 33 60 kVA
100 A gG
35 mm2
25 mm2
16 mm2
CAUTION! Use LgY wires for the UPS cables
CAUTION! Follow the phase rotation order when collecting the power
supply line. This applies to all components of the BYPASS switchboard
and the UPS connection.
This UPS has been designed for operation in TN systems
The exact requirements are specified for a local UPS switching
room located directly at the device. Follow the applicable local
requirements when selecting the wire sizes.
CAUTION! Only trained personnel may switch power to the external
bypass system. Switching operations carried out against this procedure
may result in damage to the UPS. The external bypass system operation
is described in a separate documentation, "Instruction manual for the
bypass system of the POWERLINE GREEN 33 UPS units in parallel
operation".
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
2016-01-18 09:45 Technical support, tel.: +48 61 6500 400 www.ever.eu
10
CONNECTING THE CONTROL AND SIGNAL LINES
The POWERLINE GREEN UPS units have control inputs and programmable outputs.
The connection with these lines is shown with the diagrams in Fig. 2, and the
intended use of the lines is explained in the POWERLINE GREEN 33 UPS
Instruction Manual.
Figure 2. Connecting the control and signal wires on the POWERLINE GREEN 33 10-60 kVA UPS
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
11 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-01-18 09:45
COMMUNICATION BUS
In order to assure data communication between the UPS devices in the
parallel/redundant system, connect the UPS units with telecom lines (an STP
4x2x0.5 cable) with the diagrams in Fig. 3
Figure 3. Connecting the data communication on the POWERLINE GREEN 33 10-60 kVA UPS
Installation guidelines for the POWERLINE GREEN 33 UPS units in parallel/redundant operation
2016-01-18 09:45 Technical support, tel.: +48 61 6500 400 www.ever.eu
12
TECHNICAL ACCEPTANCE
In order to commission the installed device for operation, do the following in witness
of a person authorised for technical acceptance:
Measure the battery voltage.
Measure the output voltage in the mains operating mode.
Test the UPS switching from mains to batteries without interruption of the load
power supply (if possible, test at the target load of the UPS circuit).
Measure the output voltage in the battery operating mode.
If a bypass is installed, train the personnel designated by the buyer in the bypass
operation.
Confirm the completed technical acceptance with the acceptance report and
release the necessary documentation (i.e. the warranty and the Instruction
Manual) to the buyer.
NOTES
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Ever UPS POWERLINE GREEN 10-33/20-33/30-33/40-33/50-33/60-33 Installation guide

Ever
Brand
Ever
Model
UPS POWERLINE GREEN 10-33/20-33/30-33/40-33/50-33/60-33
Category
Uninterruptible power supplies (UPSs)
Type
Installation guide
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