CREE LIGHTING CPY500 Series LED Canopy Luminaire Installation guide

Brand: CREE LIGHTING

Model: CPY500 Series LED Canopy Luminaire

Type: Installation guide

CPY500TM Series

LED Direct Canopy Luminaire

Includes: CPY500TM Luminaires

1 of 5 LPN00843X0001A0_E

INSTALLATION INSTRUCTIONS

INSTRUCTIONS D’INSTALLATION

TO INSTALL:

FOR INSTALLATIONS THAT HAVE EXISTING LUMINAIRES:

STEP 1:

Remove existing luminaire from canopy surface. Remove any old

caulking, then wash both top and bottom canopy surfaces. Ensure top

canopy surface is dry prior to proceeding with luminaire install.

STEP 2:

If the existing hole is larger than 4” dia, a beauty plate and backer

accessory kit must be installed first. If the accessory kit was not

provided with the luminaire, then contact the manufacturer to order. In

this instance, reference backing plate/beauty plate accessory installation

instructions. If the hole is equal to or smaller than 4” dia, then proceed to

step 1 in New Luminaire Installation section below.

NOTE: Beauty plate is compatible with both sparkle and cut off bezels.

FOR NEW LUMINAIRE INSTALLATIONS:

STEP 1:

Unbox luminaire; do not remove canopy gasket protective cover. Measure

the canopy’s width and note the panel size (Common sizes are 12” and

16”). Using the supplied template (located on the packaging insert) mark

the locations for the center hole and outer two fastener positions marked

with cross-hairs. This ensures that the luminaire is oriented correctly.

See Figure 2 for lower template, Not to scale.

STEP 2:

Cut a 4.0” dia hole for luminaire into canopy at the previously marked

center location.

NOTE: If there is an existing hole of a smaller diameter, two common

methods used to expand the hole are to either :

1. Use a core cut from scrap material and place it on the 4.0” hole saw

pilot bit to provide centering.

2. Use a double hole-saw with the smaller diameter saw within the

larger 4” saw.

INNER FASTENER LOCATION

OUTER FASTENER LOCATION

CENTER HOLE

12” CANOPY- ALIGN EDGE TO SEAM

CUT ALONG PERFORATION FOR 12” CANOPY

16” CANOPY- ALIGN EDGE TO SEAM

NOT TO SCALE

Shown as it appears

on Packaging, refer

to packing for scaled

template

IMPORTANT SAFEGUARDS

When using electrical equipment, basic safety precautions should always be followed including

the following:

READ AND FOLLOW ALL SAFETY

INSTRUCTIONS

1. DANGER- Risk of shock- Disconnect power before installation.

DANGER – Risque de choc – Couper l’alimentation avant l’installation.

2. This luminaire must be installed in accordance with the NEC or your local electrical code. If

you are not familiar with these codes and requirements, consult a qualied electrician.

Ce produit doit être installé conformément à NEC ou votre code électrique local. Si vous

n’êtes pas familier avec ces codes et ces exigences, veuillez contacter un électricien qualié.

3. DO NOT lift luminaire by the power leads or cord.

SAVE THESE INSTRUCTIONS FOR FUTURE

REFERENCE

Outer

fastener

locations

Inner fastener

locations

NOTES:

• The electrical supply connection of the

CPY500 Canopy Luminaire employs type

TC-ER cable. This cable must be connected

to the electrical supply in accordance with the

wiring practices described in Article 336 of

NFPA 70 (National Electrical Code).

• This light fixture is designed to be sealed

from above the canopy. If water is dripping

from light fixture area DO NOT seal light

engine directly to the lower side of the canopy

as this may cause water to pool inside the

light fixture, which can lead to partial or

complete failure of the light fixture. Avoid

all water leakage from above the canopy by

ensuring the driver base and screw holes are

properly sealed.

• Sealing the light engine directly to the lower

side of the canopy will void the manufacturer

10-year warranty.

• The supply cable is intended to be connected

via the appropriate Listed fitting to a

cable tray of the supply. The cable is to be

prevented from being subjected to physical

damage, using mechanical protection such as

struts, angles or channels. The cable shall

be mechanically supported where exiting

the cable tray to ensure that the minimum

bending radius of four times the diameter of

the cable is not exceeded.

Examples of appropriate Listed fittings:

• Heyco Part No. M3231

• Remke Industries RSRA-106

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STEP 3:

Make sure bottom side of canopy surface is free from debris. Place

mounting bracket into hole. The side of the mounting bracket labeled

“THIS SIDE UP” should be against the canopy with the tall ribs on the

mounting bracket fitting inside the circle cut. Insert and tighten (4)

supplied 5/16" Phillips hex head self-drilling sheet metal screws utilizing

the two previously marked fastener locations as shown in Figure 1. If

canopy is not sufficiently flattened with four outer fasteners, insert and

tighten extra fasteners into inner fastener locations as necessary. One

extra fastener is included with each luminaire. If additional fasteners are

needed use fasteners of the same type.

NOTE: Luminaire corners are aligned with ends of mounting bracket per

Figure 4.

STEP 4:

Squeeze legs of wire-form hanger on light engine together and insert

into mounting bracket opening. Using wire-tie included in hardware bag,

fasten legs together at notch location shown in Figure 3. Trim excess

length from wire-tie once fully secured. The light engine can now hang

freely from the mounting bracket. Depending on customer preference, any

one of four mounting bracket hanger slots can be used to orient Standard,

Occupancy Sensor or Zhaga socket Luminaire versions as desired.

STEP 5:

For products with optional field adjustable dimming, complete Steps 1 and

2 of the Field Adjustable Dimming section.

For products without field adjustable dimming, proceed to next step.

STEP 6:

If luminaire has a bezel, refer to bezel accessory installation instructions.

If luminaire does not have a bezel, proceed to the next step.

STEP 7:

If area above 4”dia hole is covered by a beam, leave light engine hanging

on wire form hanger. If area above 4”dia hole is clear, swing light engine

upwards, and drive 4x T20 retained corner fasteners into mounting bracket

to 23 in-lbs as shown in Figure 4.

STEP 8:

Once above canopy, if driver enclosure must be installed directly beneath

a canopy beam, reference Install Driver Housing Under Beam section on

the next page to complete installation. If no beam, proceed to next step.

STEP 9:

Make all electrical connections between luminaire light engine and driver

enclosure per the Electrical Connections section.

STEP 10:

NOTE: A template has been included on the packaging insert to assist

when positioning the driver enclosure. Template is aligned on protruding

mounting bracket screws. See Figure 5 for upper template, Not to scale.

Make sure top side of canopy surface is free from debris. Remove canopy

gasket protective cover. Position driver enclosure over middle of 4”dia

hole as shown in Figure 6. (To avoid obstacles as necessary, housing can

be clocked in 90 degree increments with mounting bracket). Spin housing

one full rotation to ensure wires are loosely bundled. Fasten housing into

position using (3x) retained T20 torx/hex drive fasteners to 32 in-lbs per

Figure 7.

STEP 11:

Verify driver housing bottom lip is flush with canopy surface. If there is a

gap, continue tightening (3x) retained T20 torx/hex head fasteners until all

four driver housing sides contact canopy surface.

STEP 12:

If Cree Lighting junction box being used, refer to installation instructions

supplied with the junction box accessory. If Cree Lighting junction box is

not being used, proceed to the next step.

STEP 13:

Attach the luminaire’s supply cable using the supplied 1/2” cord-grip to

customer provided junction box. Tighten grip to 75 in-lbs and make wiring

connections per the Electrical Connection- Junction Box section.

STEP 14:

Apply sealant around all mounting screws poking through canopy, around

perimeter of driver housing, and tops of (3x) T20 torx/hex head fasteners

for a complete seal.

(4) Self-retaining

Screws

ALIGN SIDE OF BASE

ABOVE THE CANOPY

ALIGN FRONT OF BASE

THIS EDGE OPPOSITE OF METAL HOUSING

ALIGN SIDE OF BASE

NOT TO SCALE

Shown as it appears on Packaging, refer to packing for scaled template

Squeeze hanger

to insert ends

into bracket

Wire-Tie

Location

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T20 Torx/Hex Drive

Fasteners

Alignment Hole

8Nylon Retention Washers

910

INSTALL DRIVER HOUSING UNDER BEAM:

NOTE: Luminaire will only fit beneath a beam with the following

characteristics: beam flange is covering no more than half of the

mounting hole with a deck clearance of at least 3".

STEP 1:

If beam is 3” above decking, and fairly centered on 4”dia hole, remove

nylon retention washers from the ends of the (3x) T20 torx/hex fasteners.

Reference Figure 8. Otherwise skip this step.

STEP 2:

Make sure top side of canopy surface is free from debris. Remove canopy

gasket protective cover.

STEP 3:

While holding all three fasteners such that heads are approximately 0.5”

above their landing pads, tilt and slide the driver housing under the beam

until the plastic driver housing is centered on the 4”dia hole as shown in

Figure 9 (while sliding luminaire, housing gasket at rear will need to be

temporarily compressed). Once centered on the hole, allow the front of

the housing to rotate down to sit flush with canopy. If housing is trapped

and cannot move any lateral significant distance, housing is correctly

aligned.

STEP 4:

Fasten housing into position using (3x) T20 torx/hex drive fasteners to

32 in-lbs as illustrated in Figure 7.

NOTE: Fasteners also accept 1/4” socket or wrench for side installation.

STEP 5:

Verify driver housing bottom lip is flush with canopy surface. If there is a

gap, continue tightening (3x) retained T20 torx/hex head fasteners until

all four driver housing sides contact canopy surface.

STEP 6:

Attach the luminaire’s supply cable using the supplied 1/2" cord-grip

to customer supplied junction box. Tighten grip to 75 in-lbs and make

wiring connections per the Electrical Connections-Junction Box section.

STEP 7:

Apply sealant around all mounting screws poking through canopy, around

perimeter of driver housing, and tops of (3x) T20 torx/hex head fasteners

for a complete seal.

STEP 8:

Once below canopy; make all electrical connections between luminaire

light engine and driver enclosure per the Electrical Connections section.

STEP 9:

Swing light engine upwards, and drive 4x T20 retained corner fasteners

into mounting bracket to 23 in-lbs as shown in Figure 4.

FIELD ADJUSTABLE DIMMING (OPTIONAL)

NOTE: This luminaire may be provided with a field adjustable output

control that allows the lumen output to be decreased from the level that

was set in the factory.

NOTE: The control is located inside the luminaire. To access it,

disconnect the power to the luminaire, remove the light engine, and

suspend it from the mounting bracket via the wire form hanger.

STEP 1:

The control is visible inside the driver housing through the mounting

hole.

STEP 2:

Establish the desired input power multiplier by referring to the product

dimming spec sheet and turn the switch to the correlating position. For

the half moon shaped dial the center of the flat side should be turned to

the desired setting. See Figure 10.

STEP 3:

After setting the switch, reattach the light engine to the mounting

bracket while ensuring that no wires are pinched, and reconnect power.

Torque (4) T20 torx screws to 23 in-lbs.

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ELECTRICAL CONNECTIONS BASE DIRECT MOUNT (LIGHT ENGINE TO DRIVER ENCLOSURE)

STEP 1:

Make the following Electrical Connections:

ELECTRICAL CONNECTIONS OCCUPANCY SENSOR (LIGHT ENGINE TO DRIVER ENCLOSURE)

STEP 1:

Make the following Electrical Connections:

RED MALE

CONNECTOR

LUMINAIRE

LIGHT ENGINE

RED FEMALE

CONNECTOR

LUMINAIRE

DRIVER

HOUSING

BLACK MALE

CONNECTOR

LUMINAIRE

LIGHT ENGINE

BLACK FEMALE

CONNECTOR

LUMINAIRE

DRIVER

HOUSING

RED MALE

CONNECTOR

RED FEMALE

CONNECTOR

BLACK MALE

CONNECTOR

BLACK FEMALE

CONNECTOR

BLUETOOTH® TECHNOLOGY ENABLED MULTILEVEL SENSOR (OPTIONAL)

The 8’ to 20’ sensor lens comes installed on the sensor on these luminaires. A 20’ to 40’ sensor lens and aisle shroud is included in the hardware bag. To

change the lens, unscrew the existing lens, remove the shroud from the replacement lens and screw the new lens back on to the sensor. If aisle lighting

is required, the shroud should be added to the appropriate lens.

For Sensor information please visit the Leviton website, www.Leviton.com and search on ZLDxZ-xxx/OFDxZ-xxx.

Configuration is made using the Leviton Smart Sensor App from a smartphone or other Bluetooth® enabled Android or iOS device. The Smart Sensor App

can be downloaded from either Goggle Play or Apple Store.