Deagostini Easy Rider Motorcycle Operating instructions

Brand: Deagostini

Model: Easy Rider Motorcycle

Type: Operating instructions

Pack 05

MOTORCYCLE

™

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc.,121 E. Calhoun Street, Woodstock, IL 60098.

Warning: Not suitable for children under the age of 14.

is product is not a toy and is not designed or intended for use in play.

Items may vary from those shown.

MOTORCYCLE

™

22 The transmission cover 56

23 The engine assembly 58

24 The oil lter 60

25 Fitting the oil lter 61

26 The distributor 63

27 The transmission cover 65

STEP-BY-STEP ASSEMBLY

A. Brake disc

B. Sprocket

PARTS 22

A. Crankcase

B. Tappet guide

C. Plug

D. Washer screws

PARTS 24

A. Screws

B. Oil lter top

C. Oil lter

B C

PARTS 26

A. Drive chain

PARTS 23

A. Transmission case

B. Screws

PARTS 25

A. Screws

B. Transmission cover

C. Distributor base

D. Gasket

E. Distributor

BC D E

PARTS 27

YOUR PARTS

MOTORCYCLE

Build the

from ™

STEP1

STAGE 22: THE TRANSMISSION COVER

STEP 1 Prepare the tappet guide and plug from

Parts 24.

STEP2

STEP3

STEP 2 Align the end of the plug with the hole in

the guide.

STEP 3 Insert the end of plug into the hole. STEP 4 Here is how the assembly should look.

STEP4

In this stage, you will begin assembly of the engine.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Prepare the transmission case (Parts 25) and

the washer screw (Parts 24).

STEP 6 Take the guide and the transmission case,

and hold them as shown.

STEP8

STEP 7 Place the hole at the end of the tab over the

post, as shown.

STEP 8 Tighten the washer screw into the hole in the

post to secure the pieces together.

MOTORCYCLE

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from ™

STEP1

STAGE 23: THE ENGINE ASSEMBLY

STEP 1 Prepare the transmission case from the

previous stage, as well as the crankcase (Parts 24)

and the screws from Parts 25.

STEP2

STEP3

STEP 2 Take the crankcase and the transmission

case, and hold them as shown.

STEP 3 Align the corresponding posts and holes of

both parts.

STEP 4 Press the posts into the holes.

STEP4

In this stage, you continue assembling the engine by

tting the crankcase and transmission cases together.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Turn the assembly to the side and check that

the holes are aligned, as shown.

STEP 6 Tighten one of the screws into one of the

aligned holes.

STEP8

STEP 7 Tighten a screw into each of the two

remaining holes to secure the two parts together.

STEP 8 Here you can see how the assembly should

look with the screws in place.

MOTORCYCLE

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STEP1

STAGE 24: THE OIL FILTER

STEP 1 Prepare the oil lter and oil lter top from

Parts 26.

STEP2

STEP3

STEP 2 The posts of the oil lter top are two

different sizes, so make sure before tting the parts

together that both are oriented correctly.

STEP 3 Push the posts of the top into the oil lter,

then press the two parts together.

In this stage, you assemble the oil lter.

Stage complete

STEP-BY-STEP ASSEMBLY

STEP1

STAGE 25: FITTING THE OIL FILTER

STEP 1 Prepare the engine assembly (Stage 23),

the oil lter (Stage 24) and the screws from Parts 26.

STEP2

STEP3

STEP 2 The oil lter has two pins and two holes

around the centre post at one end, and these

correspond with only one point on the engine

(see following steps).

STEP 3 Insert the central post at the end of the oil

lter into hole in the mount on the engine assembly.

STEP 4 Turn the oil lter so that the two pins

engage with their corresponding holes. The lter

can only t one way.

STEP4

In this stage, you t the oil lter to the engine assembly.

MOTORCYCLE

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from ™

Stage complete

STEP7

STEP5STEP6

STEP 5 Tighten a screw into one of the aligned

holes from inside the mount.

STEP 6 Here you can see the screw in position.

STEP8

STEP 7 Tighten a second screw into the hole on the

other side of the post.

STEP 8 Here is how the assembly should look with

the oil lter xed in place.

STEP-BY-STEP ASSEMBLY

STEP1

STAGE 26: THE DISTRIBUTOR

STEP 1 Prepare the engine assembly (Stage 25)

and the gasket (Parts 27).

STEP2

STEP3

STEP 2 The central post on the reverse of the gasket

is D-shaped, so will only t into the engine one way.

STEP 3 Hold the gasket so that the D-shaped post is

aligned with the matching hole in the engine.

STEP 4 Press the gasket into place.

STEP4

In this stage, you t the gasket and distributor to the engine assembly.

MOTORCYCLE

Build the

from ™

Stage complete

STEP7

STEP5STEP6

STEP 5 The posts and holes of the distributor

and distributor base (Parts 27) only t together

in one orientation.

STEP 6 Press the two parts of the distributor

together, as shown.

STEP8

STEP 7 Align the post on the distributor with the

hole in the gasket.

STEP 8 Push the post into the hole.

STEP-BY-STEP ASSEMBLY

STEP1

STAGE 27: THE TRANSMISSION COVER

STEP 1 Prepare the engine assembly (Stage 26),

the transmission cover and screws (Parts 27).

STEP2

STEP3

STEP 2 Align the edge of the transmission cover with

the raised edge of the transmission case.

STEP 3 Place the cover onto the case, keeping the

edges aligned.

STEP 4 Hold the two parts together, making sure

that the holes of both are aligned.

STEP4

In this stage, you will t the transmission cover to the engine.

MOTORCYCLE

Build the

from ™

Stage complete

STEP7

STEP5STEP6

STEP 5 Tighten one of the screws into the hole at the

end, using a at-head screwdriver.

STEP 6 Working around the edge, tighten another

screw into the next hole.

STEP8

STEP 7 Tighten a third screw into the next hole

around the edge of the transmission cover.

STEP 8 Tighten the rest of the screws into the

remaining holes to secure the cover to the case.

Deagostini Easy Rider Motorcycle Operating instructions

Deagostini Easy Rider Motorcycle Operating instructions

Deagostini Easy Rider Motorcycle Operating instructions

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