Deagostini Easy Rider Motorcycle Operating instructions

Brand: Deagostini

Model: Easy Rider Motorcycle

Category: Motorcycle Accessories

Type: Operating instructions

Pack 03

MOTORCYCLE

™

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc.,121 E. Calhoun Street, Woodstock, IL 60098.

Warning: Not suitable for children under the age of 14.

is product is not a toy and is not designed or intended for use in play.

Items may vary from those shown.

MOTORCYCLE

™

10 The light switch 27

11 The upper silencer 29

12 The upper exhaust pipe 31

13 The lower silencer 33

14 The lower exhaust pipe 35

15 The horn 37

STEP-BY-STEP ASSEMBLY

A. Silencer front

B. Silencer rear

C. Switch parts and ttings

D. Pipe bracket and ttings

E. Bracket and ttings

A B

C D

PARTS 10

A. Silencer front

B. Silencer rear

C. Bolts and nuts

D. Pipe bracket

E. Pipe bracket

A B

C D E

PAR TS 12

A. Mounting plate

B. Mounting plate upper

C. Horn cover

D. Horn case

E. Circuit

F. Exhaust pipe

A B

C D

PAR TS 14

A. Exhaust pipe

B. Pipe bracket and ttings

C. Pipe bracket and ttings

D. Pipe bracket and ttings

B C D

PA R T S 11

A. Exhaust pipe

B. Pipe bracket and ttings

C. Pipe bracket and ttings

PAR TS 13

A. Sissy bar

B. Screws

PART S 15

YOUR PARTS

MOTORCYCLE

Build the

from ™

STEP1

STAGE 10: THE LIGHT SWITCH

STEP 1 You will need the assembly from Stage 9

and the switch parts and ttings (Parts 10).

STEP2

STEP3

STEP 2 Place the switch into the casing. Make sure

to match the orientation shown above.

STEP 3 The switch base has a projection on the

underside that engages with a corresponding hole in

the handlebar (inset). Place the switch bracket into

the groove in the middle of the base. When placing

the base onto the handlebar (Step 4), ensure that

the circled U-shaped projection is facing inwards.

STEP 4 Prise the ends of the bracket apart slightly

and place over the handlebar, holding the base

in place. Once the bracket is in place, adjust the

position until the projection on the base engages

with the hole in the handlebar.

STEP4

In this stage, you will assemble the light switch and t it to the handelbars.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Squeeze the ends of the bracket together

again so that it ts tightly around the handlebar.

Check that the U-shaped projection (circled) is

facing inwards.

STEP 6 Insert the screw through the aligned holes

at the end of the bracket.

STEP8

STEP 7 Holding the screw in position, place the nut

onto the end of it, and then tighten them together.

STEP 8 Now place the switch onto the base,

aligning the matching pins and holes.

MOTORCYCLE

Build the

from ™

STEP1

STAGE 11: THE UPPER SILENCER

STEP 1 Prepare the silencer parts (A, B and D) from

Parts 10. Take the pipe bracket and place it over the

front end of the silencer rear.

STEP2

STEP3

STEP 2 Slide the bracket along the silencer, up to

the line, as shown above. Make sure that the longer

end of the bracket is pointing away from the top of

the n at the end of the silencer.

STEP 3 The sections of the silencer parts are

D-shaped so that they will t together in only

one orientation.

STEP 4 Slide the silencer rear into the hole in the

silencer front.

STEP4

In this stage, you will assemble the upper silencer.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Push the two halves of the silencer together. STEP 6 Insert the bolt through the aligned holes

of the bracket. You may need to squeeze the two

sides of the bracket together with pliers.

STEP8

STEP 7 Place the nut onto the threaded end of the

bolt and tighten by hand.

STEP 8 Fully tighten the nut and bolt together using

the T-bar spanner.

MOTORCYCLE

Build the

from ™

STEP1

STAGE 12: THE UPPER EXHAUST PIPE

STEP 1 Prepare the parts shown in the inset from

Parts 11. Take the curved bracket, and place it onto

the end of the exhaust pipe, up to the line.

STEP2

STEP3

STEP 2 Place the second bracket onto the wider end

of the exhaust pipe, up to the line.

STEP 3 Here is how the pipe should look with both

brackets tted.

STEP 4 Take the silencer from Stage 11, and

place the remaing bracket from Parts 11 onto the

front of it, up to the line, as shown.

STEP4

In this stage, you will t the upper exhaust pipe to the upper silencer.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Place the bolt through the aligned holes of

the bracket, and tighten the nut onto it.

STEP 6 Align the D-shaped end of the silencer with

the D-shaped hole in the end of the exhaust pipe.

STEP8

STEP 7 Push the silencer into the exhaust pipe. STEP 8 Insert a bolt through the aligned holes of the

curved bracket, and tighten a nut onto the end of it.

MOTORCYCLE

Build the

from ™

STEP1

STAGE 13: THE LOWER SILENCER

STEP 1 Prepare the pieces from Parts 12 and lay

them out as shown.

STEP2

STEP3

STEP 2 Take the long straight bracket, and place it

onto the end of the silencer rear.

STEP 3 Push the bracket up to the line on the

silencer. Make sure that it’s in the same orientation

as the one shown above.

STEP 4 Insert the D-shaped end of the silencer

rear into the silencer front, and press the two

parts together.

STEP4

In this stage, you will assemble the lower silencer.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Insert a bolt through the aligned holes in the

bracket, and then tighten a nut onto it.

STEP 6 Slide the second bracket over the front of

the silencer, up to the recess.

STEP8

STEP 7 Align the holes in the bracket, and insert a

bolt through them.

STEP 8 Tighten a nut onto the end of the bolt,

securing the bracket in position.

MOTORCYCLE

Build the

from ™

STEP1

STAGE 14: THE LOWER EXHAUST PIPE

STEP 1 You will need the silencer assembly from

Stage 13, and the exhaust pipes and ttings from

Parts 13 and 14.

STEP2

STEP3

STEP 2 Place one of the brackets onto the front end

of the lower silencer, as shown.

STEP 3 Align the D-shaped ends of the exhaust pipe

(Parts 14) and the silencer.

STEP 4 Insert the end of the silencer into the

exhaust pipe. The bracket should cover the join.

STEP4

In this stage, you assemble and t the lower exhaust pipe.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Insert a bolt through the aligned holes of the

bracket. Tighten a nut onto the end of it.

STEP 6 Place the remaining bracket onto the round

end of the exhaust pipe (Parts 13).

STEP8

STEP 7 Place a bolt through the aligned holes and

secure it with a nut.

STEP 8 Match the ends of the exhaust pipe and

push-t them together.

Both completed exhaust pipes

Upper

Lower

MOTORCYCLE

Build the

from ™

STEP1

STAGE 15: THE HORN

STEP 1 Prepare the pieces of the horn (Parts 14).

STEP2

STEP3

STEP 2 Take the end of the cable (B) coming from

the circuit board, and pass it through the hole in the

horn case.

STEP 3 Keep pulling the cable through until the

circuit board is up against the case.

STEP 4 Carefully press the board into the recess

in the case, as shown.

STEP4

In this stage, you assemble the horn.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Take the horn cover, and align the pins on it

with the holes in the case.

STEP 6 Press the cover into place.

STEP8

STEP 7 Take the mounting plate upper, and align

the holes in it with the pins on the case. The pins and

holes are different sizes, and can only t together in

one orientation.

STEP 8 Press the mounting plate upper onto the

pins, as shown.

Deagostini Easy Rider Motorcycle Operating instructions

Brand: Deagostini

Model: Easy Rider Motorcycle

Category: Motorcycle Accessories

Type: Operating instructions

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Deagostini Easy Rider Motorcycle Operating instructions

Deagostini Easy Rider Motorcycle Operating instructions

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