9 Insert the threaded end of the
shaft into the large diameter hole
of the shock absorber body. Push
it through the washer until the
threaded part emerges from it, as
shown.
10 Using your strip of card or
cloth to protect the shaft, grip it
with pliers and screw the ball end
onto the threaded part of it, using
your fingertips to tighten it.
11 With a modelling clamp, hold
the body of the shock absorber
vertical. Fill the inside with the oil
supplied, up to within about 1mm
of the top.
12 Keep the shock absorber
vertical for a few minutes, to
allow any air bubbles to rise to
the surface. To encourage the
removal of any bubbles, carefully
move the shaft up and down
a few times.
13 To assemble the upper cap,
take the upper end cap, the shock
absorber top and the diaphragm.
Push the ring of the shock
absorber top through the upper
end cap.
14 Insert the rubber diaphragm
into the upper end cap, with its
concave face up against the base
of the shock absorber top and the
convex face remaining in view.
ASSEMBLY GUIDE – STAGE 41
9 10
11 12
13 14
112