Haworth 6100-0216 Operating instructions

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CAUTION
NON MAGNETIC
Rev:
Part No:
Page:
E.C.O. No:
CUSTOMER SERVICE PHONE: 1-800-426-8562
11 of 13 6100-0216
Scale 1 : 1
0 11/2
1/4 1/4
Tools Required
PARTS
3/16”
5/16“
3/8”
Drill Bit
7/16”
629-029
Markerboard Rails
Installation Instructions
ECHO®
ENCLOSE HARDWARE KIT
PERGOLA HARDWARE KIT
STRUCTURAL WALL MOUNT KIT
#2
(S300)
1/4-28 x 3/16" Set Screw
#8 x 1/2" Self-Drilling Screw
(S-99)
(S309)
1/4-20 Hex Nut
Cut Resistant Gloves Mini Pry Bars
Hard Hat
Safty Glasses
1/8” Allen
NOTE: Markerboard
is sold separately.
See user instruction
6100-0194.
A
A
B
F
C
E
C
E
D
S-99
S-99
S-99
S-99
S-99
S300
S309
S309
G
H
H
H
J
G2
S-99
S-99
S-99
S-99
J2
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E.C.O. No: 1629-029 2 of 13 6100-0216
Part No:
PARTS IDENTIFICATION
Cutting Aluminum / Plastic
Verify that the saw is cutting square and true by using a small square against the table and saw blade.
Make any corrections to the saw as needed.
Ensure that you have selected the correct extrusion prole before proceeding with the cut. Use masking
tape and a small square on the part when marking the desired length.
When cutting any plastic or metal, a full face shield and a long sleeves shirt should be used to protect
eyes, face and forearms from shavings.
Make sure that the extrusion to be cut is rmly held against the fence and table of saw. Always make sure
that ngers and clothing is nowhere near the blade path and proceed slowly with the cut. Once the cut is
complete, remove any shavings within the channels of the extrusion with a brush or by tapping the part
over a dropsheet or garbage bin.
B
F
A
C
E
E
C
UPPER LEFT
END CAP
UPPER RIGHT
END CAP
TOP
MOUNTING
RAIL
BOTTOM
MOUNTING
RAIL
LOWER LEFT
END CAP
LOWER RIGHT
END CAP
BOTTOM RAIL
TOP RAIL
FLIP FLIP
FLIP
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E.C.O. No: 1629-029 3 of 13 6100-0216
Part No:
Cutting Station
Square saw blade before rst cut.
Validate squareness with test cut.
Install appropriate saw blade.
Have the necessary tools at the cutting station.
Clean aluminum debris from saw bed before each cut.
Clean aluminum debris from from parts before assembling.
To avoid aluminum shavings from damaging carpet and walls, a cutting station should be used.
A cutting station can be built by using shipping materials (protective foam or cardboard sheeting) to
protect oors and walls. Commercial saw hoods are also available that will mount to the saw or saw
table, these hoods are preferred as the saw can be easily moved to work areas.
Vacuums can also be used to manage cutting debris but wall/oor protection or a saw hood should also
be used.
The saw table should be elevated to a comfortable working height and be able to safely support long
lengths (8’) of stock material.
12
4
3Pull seals back before cutting rails, then slide back and cut
excess ush with a utility knife.
F
F
NOTE: The mounting rail (A) will always
be 1 inch shorter than the top and
bottom rails (B & F). Make sure to
remove the same amount from each
extrusion. If you remove 3 inches from
top and bottom rails (B & F) then remove
3 inches from the mounting rail (A).
A
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 4 of 13 6100-0216
Part No:
INWARD BOWED WALL
OUTWARD BOWED WALL
CHECK WALL FLATNESS
8’ (96”)
NOTE: Add shim stock behind cleats (D) in applicable locations
NOTE: Add shim stock behind cleats (D) in applicable locations
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 5 of 13 6100-0216
Part No:
3/16” Drill
INSTALLATION FOR WALL MOUNT
NOTE: Flip rail to
proper orientation.
NOTE: Flip rail to
proper orientation.
47-3/8”
TOP
TOP
BOTTOM
BOTTOM
16” - 24”
24” Maximum
Overhang
24” Maximum
Overhang
26-3/4”
REF
WARNING! Appropriate screws/bolts
must be used to attach system to wall.
Due to various wall constructions,
fasteners are not provided.
A
A A
A
A
A
A
A
A
A
A
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 6 of 13 6100-0216
Part No:
NOTE: Flip rail to
proper orientation.
NOTE: Flip rail to
proper orientation.
TOP
INSTALLATION FOR ENCLOSE/COMPOSE
BOTTOM
24” Maximum
Overhang
49”
48” Maximum
5/16” Drill
(S309)
1/4-20 Hex Nut
NOTE: Minimum 3 brackets
per mounting rail.
A
A
A
G2
G2
A
S309
S309
A
A
G2
G
28-1/8”
REF
3/4” INSTALLATION TIP
For Enclose/Compose Mount
After securing brackets to mounting rails
it may be easier to remove rails from wall
with brackets still attached and complete
all steps on page 10 and page 11 before
re-installing the rails onto the
Enclose/Compose wall.
NOTE: If this process is used be sure rails
are fully engaged and fully seated in the
Enclose/Compose slots. May require a
rubber mallet to install properly.
48”
37 - 44”
37 - 44”
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E.C.O. No: 1629-029 7 of 13 6100-0216
Part No:
1
INSTALLATION FOR PERGOLA - SELECTING THE BRACKETS
UPPER RAIL LOWER RAIL
UPPER RAIL LOWER RAIL
UPPER RAIL LOWER RAIL
3 BRACKETS
3 BRACKETS
CUSTOMER SERVICE PHONE: 1-800-426-8562
NOTE: Must have 3 brackets
for upper rail and 3 brackets
for lower rail “as shown.
OR
FLIP
BRACKET
J
BRACKET
J
BRACKET
J2
OR
FLIP
J J
J2 J2
OR
J J2
OR
J J2
OR
FLIP
J J
UPPER BRACKET INSTALLATION
LOWER BRACKET INSTALLATION
0.025-0.045”
0.025-0.045”
NOTE: Install and
adjust set screw 0.010”
equals one 1/4” turn.
NOTE: Install and
adjust set screw 0.010”
equals one 1/4” turn.
0.010”
0.010”
NOTE: Install and adjust
set screw 0.025” - 0.045“
equals one full turn.
NOTE: Install and adjust
set screw 0.025” - 0.045“
equals one full turn.
OR
OR
OR
OR
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 8 of 13 6100-0216
Part No:
1
1
1
1
22
CLICK”
2
CLICK”
CLICK”
2
CLICK”
J
S300
S300
S300
S300
J
J2
J2
(S300)
1/4-28 x 3/16" Set Screw
(S300)
1/4-28 x 3/16" Set Screw
(S300)
1/4-28 x 3/16" Set Screw
(S300)
1/4-28 x 3/16" Set Screw
NOTE: If you need to
remove brackets to adjust
set screws refer to page 9.
1
NOTE: Flip rail to
proper orientation.
NOTE: Careful not to over
tighten nuts (S309). Too
much torque will damage
Pergola rail.
NOTE: Flip rail to
proper orientation.
BOTTOM
TOP
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 9 of 13 6100-0216
Part No:
8” Maximum
Overhang
5/16” Drill
(S309)
1/4-20 Hex Nut
J
J
J
A
A
A
A
S309
S309
S309
A
FOR REMOVING BRACKET
A
A
J
3/4”
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 10 of 13 6100-0216
Part No:
END CAP INSTALLATION
1/4”
TOP RAIL BOTTOM RAIL
1/4”
CAP BEAD INSTALLATION
24”
Maximum
24” Maximum
NOTE: Drill a 3/16”
clearance hole in
this location ONLY.
NOTE: Left hand (E)
shown, Right hand
uses end cap (C).
NOTE: Right hand (C)
shown, Left hand uses
end cap (E).
3/16"
Drill
3/16"
Drill
NOTE: Drill a 3/16”
clearance hole in
this location ONLY.
#8 x 1/2" Self-Drilling Screw
(S-99)
B
B
B
H
H
E
S-99
S-99
S-99
S-99
F
F
F
C
H
H
BOTTOM RAIL
HF
TOP RAIL
B
H
NOTE: Space the
cap beads evenly
(24” Maximum).
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 11 of 13 6100-0216
Part No:
RAIL INSTALLATION
BOTTOM RAIL
LEVEL SIDE TO SIDE
TOP RAIL
6X
18-7/8” Evenly space screws
6X
BOTTOM RAIL
TOP RAIL
#8 x 1/2" Self-Drilling Screw
(S-99)
B
B
A
A
A
A
S-99
S-99
B
F
F
F
NOTE: Do NOT overtighten
screws (S-99). Aluminum
will strip.
NOTE: Protect
wall from drill
when installing
screws (S-99).
18-7/8” Evenly space screws
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 12 of 13 6100-0216
Part No:
MARKERBOARD INSTALLATION
CAUTION
CAUTION
1
3
2
B
D
F
CAUTION
CAUTION
CAUTION
CAUTION
NOTE: Always use
markerboards handle
when installing,
moving, and
removing from rail.
OUCH!
INSTALLATION TIP
Verify proper installation by
installing markerboard (D) and
sliding along full rail (F) width.
NOTE: Paran Wax can be used
on markerboard edge to reduce
friction if desired.
PARAFFIN WAX
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CUSTOMER SERVICE PHONE: 1-800-426-8562
1629-029 13 of 13 6100-0216
Part No:
MARKERBOARD GANGING
NOTE: All mounting rails must be
aligned and level.
NOTE: For PERGOLA applications,
may need to reduce spacing
between some of the mounting
rails and use one bracket to
straddle two mounting rails, or
order bracket hardware service
part kit.
A2
A2
A2
A
A
Cut only one of each top and bottom rails in half
1
HALF RAIL
FULL RAIL
HALF RAIL
HALF RAIL
FULL RAIL
A2
A2
A
B
F
HALF RAIL
HALF RAIL
GAPNO GAP
FULL RAIL
/