Haworth 6100-0216 Operating instructions

Brand: Haworth

Model: 6100-0216

Type: Operating instructions

Haworth 6100-0216 lets you build a system of markerboard rails with adjustable brackets and accessories that attach to walls, Enclose/Compose or pergola frames. This product comes with the following features:

The mounting rail is always 1 inch shorter than the top and bottom rails.
To avoid aluminum shavings from damaging carpet and walls, a cutting station should be used.
The saw table should be elevated to a comfortable working height and be able to safely support long lengths (8’) of stock material.
For Enclose/Compose Mount After securing brackets to mounting rails it may be easier to remove rails from the wall with brackets still attached and complete all steps before re-installing the rails onto the Enclose/Compose wall.

The mounting rail is always 1 inch shorter than the top and bottom rails.
To avoid aluminum shavings from damaging carpet and walls, a cutting station should be used.
The saw table should be elevated to a comfortable working height and be able to safely support long lengths (8’) of stock material.
For Enclose/Compose Mount After securing brackets to mounting rails it may be easier to remove rails from the wall with brackets still attached and complete all steps before re-installing the rails onto the Enclose/Compose wall.

CAUTION

NON MAGNETIC

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11 of 13 6100-0216

Scale 1 : 1

0 11/2

1/4 1/4

Tools Required

PARTS

3/16”

5/16“

3/8”

Drill Bit

7/16”

629-029

Markerboard Rails

Installation Instructions

ECHO®

ENCLOSE HARDWARE KIT

PERGOLA HARDWARE KIT

STRUCTURAL WALL MOUNT KIT

(S300)

1/4-28 x 3/16" Set Screw

#8 x 1/2" Self-Drilling Screw

(S-99)

(S309)

1/4-20 Hex Nut

Cut Resistant Gloves Mini Pry Bars

Hard Hat

Safty Glasses

1/8” Allen

NOTE: Markerboard

is sold separately.

See user instruction

6100-0194.

S-99

S300

S309

S-99

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PARTS IDENTIFICATION

Cutting Aluminum / Plastic

Verify that the saw is cutting square and true by using a small square against the table and saw blade.

Make any corrections to the saw as needed.

Ensure that you have selected the correct extrusion prole before proceeding with the cut. Use masking

tape and a small square on the part when marking the desired length.

When cutting any plastic or metal, a full face shield and a long sleeves shirt should be used to protect

eyes, face and forearms from shavings.

Make sure that the extrusion to be cut is rmly held against the fence and table of saw. Always make sure

that ngers and clothing is nowhere near the blade path and proceed slowly with the cut. Once the cut is

complete, remove any shavings within the channels of the extrusion with a brush or by tapping the part

over a dropsheet or garbage bin.

UPPER LEFT

END CAP

UPPER RIGHT

END CAP

TOP

MOUNTING

RAIL

BOTTOM

MOUNTING

RAIL

LOWER LEFT

END CAP

LOWER RIGHT

END CAP

BOTTOM RAIL

TOP RAIL

FLIP FLIP

FLIP

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Cutting Station

Square saw blade before rst cut.

Validate squareness with test cut.

Install appropriate saw blade.

Have the necessary tools at the cutting station.

Clean aluminum debris from saw bed before each cut.

Clean aluminum debris from from parts before assembling.

To avoid aluminum shavings from damaging carpet and walls, a cutting station should be used.

A cutting station can be built by using shipping materials (protective foam or cardboard sheeting) to

protect oors and walls. Commercial saw hoods are also available that will mount to the saw or saw

table, these hoods are preferred as the saw can be easily moved to work areas.

Vacuums can also be used to manage cutting debris but wall/oor protection or a saw hood should also

be used.

The saw table should be elevated to a comfortable working height and be able to safely support long

lengths (8’) of stock material.

3Pull seals back before cutting rails, then slide back and cut

excess ush with a utility knife.

NOTE: The mounting rail (A) will always

be 1 inch shorter than the top and

bottom rails (B & F). Make sure to

remove the same amount from each

extrusion. If you remove 3 inches from

top and bottom rails (B & F) then remove

3 inches from the mounting rail (A).

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INWARD BOWED WALL

OUTWARD BOWED WALL

CHECK WALL FLATNESS

8’ (96”)

NOTE: Add shim stock behind cleats (D) in applicable locations

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3/16” Drill

INSTALLATION FOR WALL MOUNT

NOTE: Flip rail to

proper orientation.

NOTE: Flip rail to

proper orientation.

47-3/8”

TOP

BOTTOM

16” - 24”

24” Maximum

Overhang

24” Maximum

Overhang

26-3/4”

REF

WARNING! Appropriate screws/bolts

must be used to attach system to wall.

Due to various wall constructions,

fasteners are not provided.

A A

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NOTE: Flip rail to

proper orientation.

NOTE: Flip rail to

proper orientation.

TOP

INSTALLATION FOR ENCLOSE/COMPOSE

BOTTOM

24” Maximum

Overhang

49”

48” Maximum

5/16” Drill

(S309)

1/4-20 Hex Nut

NOTE: Minimum 3 brackets

per mounting rail.

S309

28-1/8”

REF

3/4” INSTALLATION TIP

For Enclose/Compose Mount

After securing brackets to mounting rails

it may be easier to remove rails from wall

with brackets still attached and complete

all steps on page 10 and page 11 before

re-installing the rails onto the

Enclose/Compose wall.

NOTE: If this process is used be sure rails

are fully engaged and fully seated in the

Enclose/Compose slots. May require a

rubber mallet to install properly.

48”

37 - 44”

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INSTALLATION FOR PERGOLA - SELECTING THE BRACKETS

UPPER RAIL LOWER RAIL

3 BRACKETS

CUSTOMER SERVICE PHONE: 1-800-426-8562

NOTE: Must have 3 brackets

for upper rail and 3 brackets

for lower rail “as shown”.

FLIP

BRACKET

FLIP

J J

J2 J2

J J2

FLIP

J J

UPPER BRACKET INSTALLATION

LOWER BRACKET INSTALLATION

0.025-0.045”

NOTE: Install and

adjust set screw 0.010”

equals one 1/4” turn.

NOTE: Install and

adjust set screw 0.010”

equals one 1/4” turn.

0.010”

NOTE: Install and adjust

set screw 0.025” - 0.045“

equals one full turn.

NOTE: Install and adjust

set screw 0.025” - 0.045“

equals one full turn.

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“CLICK”

S300

(S300)

1/4-28 x 3/16" Set Screw

(S300)

1/4-28 x 3/16" Set Screw

(S300)

1/4-28 x 3/16" Set Screw

(S300)

1/4-28 x 3/16" Set Screw

NOTE: If you need to

remove brackets to adjust

set screws refer to page 9.

NOTE: Flip rail to

proper orientation.

NOTE: Careful not to over

tighten nuts (S309). Too

much torque will damage

Pergola rail.

NOTE: Flip rail to

proper orientation.

BOTTOM

TOP

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8” Maximum

Overhang

5/16” Drill

(S309)

1/4-20 Hex Nut

S309

FOR REMOVING BRACKET

3/4”

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END CAP INSTALLATION

1/4”

TOP RAIL BOTTOM RAIL

1/4”

CAP BEAD INSTALLATION

24”

Maximum

24” Maximum

NOTE: Drill a 3/16”

clearance hole in

this location ONLY.

NOTE: Left hand (E)

shown, Right hand

uses end cap (C).

NOTE: Right hand (C)

shown, Left hand uses

end cap (E).

3/16"

Drill

3/16"

Drill

NOTE: Drill a 3/16”

clearance hole in

this location ONLY.

#8 x 1/2" Self-Drilling Screw

(S-99)

S-99

BOTTOM RAIL

TOP RAIL

NOTE: Space the

cap beads evenly

(24” Maximum).

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RAIL INSTALLATION

BOTTOM RAIL

LEVEL SIDE TO SIDE

TOP RAIL

18-7/8” Evenly space screws

BOTTOM RAIL

TOP RAIL

#8 x 1/2" Self-Drilling Screw

(S-99)

S-99

NOTE: Do NOT overtighten

screws (S-99). Aluminum

will strip.

NOTE: Protect

wall from drill

when installing

screws (S-99).

18-7/8” Evenly space screws

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MARKERBOARD INSTALLATION

CAUTION

NOTE: Always use

markerboards handle

when installing,

moving, and

removing from rail.

OUCH!

INSTALLATION TIP

Verify proper installation by

installing markerboard (D) and

sliding along full rail (F) width.

NOTE: Paran Wax can be used

on markerboard edge to reduce

friction if desired.

PARAFFIN WAX

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MARKERBOARD GANGING

NOTE: All mounting rails must be

aligned and level.

NOTE: For PERGOLA applications,

may need to reduce spacing

between some of the mounting

rails and use one bracket to

straddle two mounting rails, or

order bracket hardware service

part kit.

Cut only one of each top and bottom rails in half

HALF RAIL

FULL RAIL

HALF RAIL

FULL RAIL

HALF RAIL

GAPNO GAP

FULL RAIL

Haworth 6100-0216 Operating instructions

Brand: Haworth

Model: 6100-0216

Type: Operating instructions

The mounting rail is always 1 inch shorter than the top and bottom rails.
To avoid aluminum shavings from damaging carpet and walls, a cutting station should be used.
The saw table should be elevated to a comfortable working height and be able to safely support long lengths (8’) of stock material.
For Enclose/Compose Mount After securing brackets to mounting rails it may be easier to remove rails from the wall with brackets still attached and complete all steps before re-installing the rails onto the Enclose/Compose wall.

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Haworth 6100-0216 Operating instructions

Haworth 6100-0216 Operating instructions

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