Apogee 05059 User manual

Type
User manual

Apogee 05059 Antares Explorer is a Sci-Fi scale model rocket designed for exploring the nearby Antares star system. With its powerful 24mm motor (or 18mm with an adapter), it can easily reach altitudes of over 2000 feet. The kit includes all the necessary components to build the rocket, including a launch lug, engine hook, and shock cord. It also comes with a detailed instruction manual to guide you through the assembly process.

Apogee 05059 Antares Explorer is a Sci-Fi scale model rocket designed for exploring the nearby Antares star system. With its powerful 24mm motor (or 18mm with an adapter), it can easily reach altitudes of over 2000 feet. The kit includes all the necessary components to build the rocket, including a launch lug, engine hook, and shock cord. It also comes with a detailed instruction manual to guide you through the assembly process.

Made In USA
Kit #05059
Skill Level 3
Skill Level 3
Average Skills Needed
“In the heart of Scorpio burns a red star – Antares;
and there we wish to go. We shall explore the depths
of Antares’ ruby waves to better understand the
coming disaster of our ever expanding, rapidly cooling
sun. The Antares Explorer shall allow us to know what
is to come in the next millennia. We must ascertain
what time remains before the last foot must leave our
home to voyage into the unknown of the interstellar
neighborhood.” – IARC Research Mandate
The Antares Explorer is a Sci-Fi Scale model of an
exploration rocket developed by the IARC (Interstellar
Advanced Research Coalition) to probe the nearby
Antares star system. The red supergiant
α Scorpii A
is the ultimate goal of their exploration. Here on Earth
however, the Antares Explorer provides excitement far
beyond discovering the stellar evolution of a far away
system. It ies on 24mm motors (or 18mm with a
motor adapter, sold separately), and can easily top
2000ft with readily available motors.
Antares Explorer Parts List
Needed Tools and Materials
Pencil
Ruler
Hobby Knife with Sharp Blades
Scissors
Razor Saw
Wood Glue
Aluminum Angle Extrusion (or a door frame)
Masking Tape or Cellophane Tape
Wood Filler
Sandpaper: 220 grit, 320 grit and Sanding Block
(e.g. Apogee Sanding Tee - Item # 02100)
Optional Tools / Finishing Supplies
Paper Towels
Painter's Tape or Masking Tape
Sandpaper: 400 grit
Paint Supplies: Spray Paint, Brushes, etc.
Bowl of water with a little dishwashing soap
Instruction Sheet A: P/N 31254 *Updated 2/9/2023
Manufactured in the USA by:
Apogee Components Inc.
Colorado Springs, Colorado, USA
www.ApogeeRockets.com
Item # Item Name Qty
10091 AT-24/3.75” 1
10130 AT-33/18” 1
13031 CR-18/24 1
13035 CR-24/29 1
13056 1/4” x 3” Launch Lug 1
14263 1/8" x 2.5" Wood Dowel 2
15492 Antares Explorer Rings and Jig Cardstock 1
15724 Antares Explorer Fin Sheet 1
19468 PNC-33 (BT-55) 1
24044 Crimped "E-Size" Engine Hook 1
29114 Apogee 18"/15"/12" Plastic Parachute Pack 1
29526 300# Kevlar* x 6 feet 1
31254 Antares Explorer Instruction Sheet A 1
31255 Antares Explorer Instruction Sheet B 1
31256 Antares Explorer Instruction Sheet C 1
39052 Antares Explorer Face Card 1
41107 Antares Explorer Decal Sheet 1
Page 1
Assembly StepsAssembly Steps
1. Using a sharp hobby knife, carefully remove all of
the components from the laser cut wood sheet.
2. Do not sand the n components until after they
are assembled. Apply wood glue to the joint and
assemble the two pieces together as shown. Ensure
that the pieces are at and aligned, they should look
like one piece when assembled. Allow to dry on a at
surface. This is your Dorsal Fin.
3. Lightly sand the surface of the dowels so that they
are smooth and sand the ends at. Assemble one
antenna panel by gluing the dowel to the wooden
antenna base piece as shown, making sure the ends
are ush with each other. Ensure the dowel is
centered along the antenna base. Repeat for the
second antenna panel. Allow to dry.
Page 2
Step 3
Step 1
Step 2
Front
Back
Small Fin -- bottom
Dorsal Fin -- top
Main Fin
Small Fin
Launch Lug
Antenna
Overlap
Small Fin
Main Fin
Antenna
Fin Wrap Overlap
Nozzle Vane
Nozzle Vane
Engine Hook-- bottom
Nozzle Vane
Nozzle Vane
Nozzle Vane
Nozzle Vane
Nozzle Vane
Nozzle Vane
MMT Wrap
Flush ends
Fin Alignment Guide
Motor Mount Tube Alignment Guide
x2
Cut notches on
opposite sides
4. Draw a line anywhere along the length of the main
tube (AT-33/18”). This will now be the “top” of the
rocket. Cut out the n alignment guide using scissors
or a hobby knife. Wrap the guide around the tube
and tape to hold closed, aligning the Dorsal Fin - top
marking on the longitudinal line just drawn. Then
slide the guide so that the back edge of the guide is
approximately 1” (25.4mm) from one end of the tube.
Mark and label all of the lines shown on the guide,
then remove it and extend all the lines at least 9”
(228.6mm) from the back end of the tube.
5. Mark 2-3/4” (70mm) from the aft of the tube
along the Small Fin lines, 4-3/8” (111mm) along the
Launch Lug line, and 7-1/2” (190mm) along the
Antenna lines. No marks need to be made on the
Main Fins and Dorsal Fin lines, as they will be
mounted ush with the back of the tube.
6. Using a sharp hobby knife, cut a notch into each
side of the 24/29 centering ring (the larger green
cardboard ring) as shown to provide clearance for the
engine hook and shock cord.
7. On the motor mount tube (AT-24/3.75”), mark a
line along the entire length for an engine hook. Cut
out the motor mount tube alignment guide and tape it
on 1/2” (12.7mm) from one end of the tube. This end
will be the aft end of the motor mount tube. Mark a
complete circle around the tube using the edge of the
guide, then mark all the Nozzle Vane positions from
the circle to the end of the tube.
8. Mark along the engine hook line 1/4” (6.35mm)
and 1/2” (12.7mm) from the Front end of the tube.
Finally, cut a 1/8” (3.18mm) wide slot at the line 1/4”
(6.35mm) from the front.
Page 3
Instruction Sheet B: P/N 31255
Step 8
Step 7
1/2" (13mm)
1/4" (6mm)
Cut a
Slot
1/2" (13mm)
DF
SF
Step 4
Aft end of tube
Step 6
DF
SF
ANT
LL
Step 5
7-1/2" (190mm)
4-3/8" (111mm)
2-3/4" (70mm) Small Fin
Launch Lug
Antenna
Aft End
1/8"
(3mm)
Inside
9. Apply a small dab of glue to the base of each of
the eight engine nozzle vanes, and glue into place on
each of the marked lines ush with the the end of the
tube. Make sure they are perpendicular to the tube,
and not tilted. Once all eight are attached, allow them
to dry before continuing.
10. Remove the centering rings from the cardstock
sheet. Rotate the motor mount tube so that the vanes
are facing away from you. Insert the engine hook
into the previously cut slot in the motor tube, with the
crimped end hanging over the side with the vanes.
Apply wood glue to the front side of each nozzle
vane, and slide the aft centering ring (the ring with a
single notch along the inner hole) all the way back to
attach it to the nozzle vanes. Apply a bead of glue to
the joint connecting the tube and the centering ring,
and smooth with your nger to form a llet.
11. Put a ring of wood glue on the inner edge of the
front (non-vaned) end of the motor mount tube. Insert
the 18/24 centering ring (the smaller green cardboard
ring) into the tube until the front edges are ush.
12. Tie the shock cord around the middle of the motor
mount tube. Add a dab of wood glue on the knot to
secure it.
13. Route the shock cord through the hole in the
forward centering ring (the second cardstock ring).
Apply a bead of glue around the motor mount tube
at the 1/2” (13mm) line, and slide the front centering
ring into place, with the shock cord in one notch and
the engine hook in the other. Pull the shock cord so
that the loop that was tied in the last step sits tight
against the forward centering ring and apply a llet of
glue on the joint and shock cord loop.
Page 4
Step 13
Step 12
Step 11
Aft Ring
Forward Ring
Step 10
Step 9
Page 5
14. Apply glue to the forward end of the motor mount
tube in front of the cardstock centering rings and slide
the 24/29 centering ring (the green one previously
notched) over the shock cord and onto the motor
mount tube so that it butts up against the forward
centering ring. Ensure the shock cord and engine
hook are aligned with the notches in the ring.
15. Route the shock cord through the motor mount
tube so that it sticks out the back. Taking the 33mm
body tube, apply wood glue to the inside aft end
(the end with the Small Fin labeled lines)
approximately 2-1/2” (64mm) deep, and at the very
inside edge. Rotate the motor mount so that the
engine hook is aligned with the Small Fin - bottom
line on the body tube and push it in until the nozzle
vanes contact the body tube. At this point, the aft
centering ring should be ush with the body tube.
16. Shape the antennas by sanding the front edge of
the dowels so that they are angled and coplanar with
the front surface of the base. If there are any gaps,
apply a wood ller to the joint between the base and
the dowel. Once the ller dries, sand the joint smooth.
17. Using a sanding block or the Apogee Sanding Tee
(https://www.apogeerockets.com/Building-Sup-
plies/Tools/Apogee-Sanding-Tee) sand the surface
and edges of all six ns so that they are smooth.
Step 17
Step 14
Step 15
Step 16
2-1/2" (64mm)
Filler
Instruction Sheet C: P/N 31256
18. Draw a line along the length of the launch lug,
then mark 1/4” (6mm) from either end. Using a razor
saw, cut both ends of the launch lug at an angle as
shown. If the ends are uneven, simply sand them until
they are visually similar.
19. Route the shock cord back through the motor
mount tube so that it sits within the body tube. Using
a hobby knife, remove the cardstock alignment guides
from the sheet. Slide the round alignment guide onto
the body tube to assist with radial alignment. Apply a
small bead of wood glue to the bottom (longest side)
of each Small n, then place the n along the Small
Fin lines, with the back of the n at the mark 2-3/4”
(70mm) from the aft edge of the body tube. The n
grain should be parallel with the forward edge of the
n. Once the ns are in place, slide the alignment
guide down over the ns to hold them in place. Allow
the small ns to dry.
20. Ensure that the alignment guide can slide. If not,
break any binding before continuing. With the
alignment guide still around the small ns, apply a
bead of glue to the root of the dorsal n and install
it along the Dorsal Fin - top line ush with the aft
edge of the body tube (not the motor tube). Slide the
alignment guide so that it stops against the dorsal
n. Apply glue to the roots of the main ns and install
them along the Main Fin lines. Allow the ns to dry
with the alignment guide still in place.
21. Slide the alignment guide away from the ns
towards the front of the tube. Apply wood glue to the
base of the antennas and position along the ANT
lines with the antenna sticking out towards the back,
and the aft edge of the base part at the marked line
7-1/2” (190mm) from the aft end of the tube. Once the
antennas are in place, slide the round alignment guide
back down around the two bases, and place the small
alignment guide at the far end of the dowels. Align the
notch in the small alignment guide with the
Small Fin - bottom line to ensure proper alignment.
Page 6
DF
SF
LL
DF
SF
LL
DF
SF
Step 20
Step 21
DF
SF
LL
DF
SF
LL
Step 19
Step 18
1/4" (6mm)
1/4" (6mm)
Bottom
7-1/2" (190mm)
Antenna Alignment
Guide
22. Apply wood glue to the longer side of the launch
lug and place it on the rocket along the Launch Lug
line with the aft end of the launch lug at the marked
position 4-3/8” (111mm) from the aft of the tube. Allow
the rocket to dry completely.
23. Remove the alignment jigs by sliding the small jig
off the back and the large jig off the front. Apply llets
to all of the ns as well as the antennas and launch
lug by running a bead of wood glue along the joint
and using a nger to form a smooth llet.
24. The included parachute can be cut to three
different sizes. Cut it out on the 15” line (the middle
line). Place a reinforcing ring at each of the corners
and using a pencil or hobby knife, puncture the
center of the ring.
25. Cut the shroud lines into three equal sections,
as shown. Then tie the shroud lines through the
reinforcement rings and around the outside of the
parachute as shown. Apply a small dab of wood glue
to each of the knots and allow the parachute to dry
before installing in the rocket.
26. Once the rocket is completely dry, tie the shock
cord to the nose cone and apply tape to the
remaining tail to prevent the knot from coming loose.
Then, collect the three shroud lines from the
parachute, pass them through the loop on the nose
cone, and pull the parachute back through the ends,
pulling the knot tight.
Page 7
PARACHUTE ASSEMBLY FOR 18”/15”/12”
PARACHUTE ASSEMBLY FOR 18”/15”/12”
Step 25
Step 26
DF
SF
LL
Step 23
PARACHUTE ASSEMBLY FOR 18”/15”/12”
Step 24
DF
SF
LL
DF
SF
LL
Step 22
4-3/8"
(111mm)
28. Allow the nal coat of paint to harden for at least a full day (24 hours) before applying the vinyl decals. To allow
easy repositioning, the decals can be dipped in soapy water (after removing the paper backing) prior to placing
on the rocket. While positioning, keep the decal wet. Once it is in the correct location, press it down rmly and
squeegee out any water underneath. When the decal dries, it will be permanently afxed to the rocket. If using an
aluminum paint rather than a chrome, the rocket can be sprayed in a clear coat after decal application to protect
the nish. Clear coat often dulls chrome nishes, so care should be taken to check compatibility before application.
29. Congratulations, your Antares Explorer is now complete and ready to be own!
Page 8
I
A
R
C
Antares Explorer
Antares Explorer
Antares Explorer
Antares Explorer
143
IARC
Step 28
Step 27
Red
8-3/8" (213mm)
9/16" (15mm)
Chrome
9/16"
(15mm)
27. Fill and sand any rough sections of the rocket’s
surface. Spray a coat of primer over the entire rocket
and sand it well. Mask the majority of the rocket to
apply the red highlights. Once the red is cured, mask
just the painted sections and apply the chrome. This
particular paint order is preferable as the metallic
paint tends to be fairly easy to mar with masking and
handling.
Top View
Side View
Bottom View
Red
Red
To launch your rocket you will need:
A launch pad with a ¼” (6mm) launch rod and a
launch controller that can handle the selected ignitors
Recovery Wadding
Engines such as those recommended in the motor
chart.
Additional motors can be found at:
A. Crumple and insert 3 or 4 sheets of recovery
wadding into the tube, push them to the bottom with
a long dowel.
B. Fold the parachute so that the shroud lines all
come together, then place the shroud lines onto the
parachute in a loop and fold the parachute in half
long ways to surround the shroud lines. Fold the
parachute again – this time the other way – to
shorten the whole package and insert rst the shock
cord and then the folded parachute into the rocket.
Slide on the nose cone.
C. Install the motor by sliding it into the motor mount
tube and clipping the engine hook around the end to
keep it from blowing out. If a 70mm long Estes motor
such as the C11 or D12 is being used, a spacer will
be required to keep the motor in place.
D. Insert and secure the igniters as directed in the
engine’s instructions. Place on the launch pad and
connect the clips to the igniter.
At this point the assembly of the rocket is complete
and the rocket is ready for ight. Continue to follow
the countdown and launch procedures.
Page 9
*Antares Explorer Suggested Motor Chart*Antares Explorer Suggested Motor Chart
Motor Manufacturer Est. Altitude Type
Ft m
C11-3 Estes 491 147.7 Single Use
D12-5 Estes 1090 332.2 Single Use
D15T-7 Aerotech 1260 384.0 Reloadable
D22W-4 Quest 1153 351.4 Single Use
E12-6 Estes 1659 505.7 Single Use
E18W-7 Aerotech 2247 684.9 Reloadable
E20W-7 Aerotech 2018 615.1 Single Use
E22SS-7 Cesaroni 1447 441.0 Reloadable
E26-7 Quest 1660 505.9 Single Use
C
D
B
Launch Supplies NeededLaunch Supplies Needed
Prepping your rocket for ightPrepping your rocket for ight
A
https://www.apogeerockets.com/Model-Rocket-Kits/Skill-
Level-3-Model-Rocket-Kits/Antares-Explorer#motors
The Antares Explorer is a light rocket designed for high ights. Even a ight on an Estes D12 will have an apogee
over 1000ft. As such, ights must be done at a large eld and – unless you like walking – in light winds. The area
around the launch pad should be free from dry grass and other re hazards, and the pad should be as far from
trees, powerlines and low-ying planes as possible.
1. Remove the safety key from the launch controller
2. Place the rocket on the launch pad. The rocket should slide freely along the rod.
3. Attach the clips to the igniter wires. The clips must not touch either each other or the metal blast deector.
Otherwise, a misre is likely.
4. Stand back from the rocket as far as the launch wire allows ( a minimum of 40 feet for motors E or larger ).
5. Insert the safety key to arm the launch system.
6. Give a loud countdown? 5… 4… 3… 2… 1… LAUNCH
7. Press and hold the button until the engine ignites. Once the rocket is away, remove the safety key.
A misre is when an engine does not light after the launch button is pressed. This is sometimes a result of the igniter
burning but failing to light the engine. At other times, the igniter will not burn at all (this is often indicative of a short
between the clips). To deal with a misre safely, remove the safety key from the launch controller and wait a full minute
(60 seconds) prior to approaching the pad. Check that the igniter wires or clips were not touching, causing a short. If
they were, the short can be corrected and a launch attempted again. If the engine simply failed to light, remove the old
igniter and install a new one. Make sure that the igniter is installed all the way into the engine and that it is in contact
with the propellant. Always follow the NAR (National Association of Rocketry) Model Rocket Safety Code when launch-
ing model rockets.
*Kevlar® is a brand name of E.I. DuPont for their selection of aramid bers. Only DuPont makes Kevlar®.
Countdown and Launch ProcedureCountdown and Launch Procedure
Misre ProcedureMisre Procedure
Page 10
Go online and order at www.ApogeeRockets.com or call us and
order at 719-535-9335. We’re available M-F: 9:00am-5:00pm MST
Need parts or Accessories to go along with this kit?
https://www.ApogeeRockets.com/High-Power-Rocketry-Certication
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Apogee 05059 User manual

Type
User manual

Apogee 05059 Antares Explorer is a Sci-Fi scale model rocket designed for exploring the nearby Antares star system. With its powerful 24mm motor (or 18mm with an adapter), it can easily reach altitudes of over 2000 feet. The kit includes all the necessary components to build the rocket, including a launch lug, engine hook, and shock cord. It also comes with a detailed instruction manual to guide you through the assembly process.

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