2006-2013 FXD Renegade Rev. 6
Preparing Motorcycle
Note: During installation you will use various products on different areas of the trike. The following
are products to have on hand before starting the conversion.
Loctite 242- Medium strength blue
Loctite 262- High strength red
Loctite 5920- High temp sealer
Note: Refer to H-D service manual for detailed instructions on the removal of the following parts:
1. Note motorcycle year, model and VIN number, as well as Lehman serial number located inside body, on
left side of swingarm and on warranty registration form in owner’s manual.
2. Place motorcycle on center stand, preferably on a motorcycle lift. Secure front wheel to lift with
compression strap.
3. Remove seat and disconnect battery.
Note: Always disconnect negative battery cable first. If positive cable should contact a grounded
object while the negative cable is installed, the sparks may cause an explosion.
4. Raise motorcycle so that rear wheel is off lift.
5. Use a level on HD frame to confirm bike is straight. Locate a reference point on frame that is level.
6. Remove side stand and side covers.
7. Disconnect rear wiring harness.
8. Remove rear turn signals from fender. These will be reused with Lehman body.
9. Remove rear fender assembly from motorcycle.
10. Remove mufflers and heat shields from motorcycle, save all exhaust hardware, these parts will be reused.
11. Remove muffler support from transmission. Save hardware.
12. Remove belt cover.
13. Remove master cylinder cover. Evacuate brake fluid from system through bleeder screw on caliper.
14. Cover master cylinder to prevent contamination.
15. Remove brake line from caliper. Save banjo washers for use on Lehman brake system.
16. Remove shocks.
17. Remove rear tire and brake assembly.
18. Remove swingarm pin, discard pin and save flange nut.
19. Remove swingarm from motorcycle.
20. Remove snap ring and bearing from left side
of swingarm.
21. Remove inner race, dust cap and bushing
from right side of swingarm. Note position
of parts for reassembly.
22. Support rear of motor with a jack and
remove (2) top rear motor mount bolts
through transmission case.
Caution: See Fig. 1. Plates will spring apart;
hold with clamp before removing nuts.
Fi
. 1
5