Toro KIT-CLUTCH, 4-SEASON TRACKS User manual

Brand: Toro

Model: KIT-CLUTCH, 4-SEASON TRACKS

Type: User manual

Toro KIT-CLUTCH, 4-SEASON TRACKS: The product allows users to transform their wheeled machines into effective tracked vehicles that maintain optimal performance across all seasons, enhancing stability and control in challenging conditions like snow, mud, and ice. It offers a simple and convenient installation process, enabling users to quickly adapt their machines to various terrains and applications. Whether it's navigating snowy landscapes for winter maintenance or tackling rough terrain for construction and landscaping projects, this product provides versatility and efficiency.

 NOTE: Read these Installation Instructions thoroughly before beginning the installation process. Retain

these Installation Instructions for future reference.

Arctic Cat

ATV/Prowler

Installation Instructions - Accessory Kit

Form No. 0453-592

4-Season Clutch Kit

(p/n 1436-332/333/614)

1436-614/332 kit includes:

p/n QTY DESCRIPTION

0823-295 8 Roller

0823-292 1 Spacer

0453-592 1 Instructions

1436-333 kit includes:

p/n QTY DESCRIPTION

0823-292 1 Spacer

0453-592 1 Instructions

 NOTE: It is recommended that this kit be

installed by an authorized Arctic Cat ATV dealer.

 NOTE: Refer to the appropriate Arctic Cat ATV/

ROV Service Manual for more specific instruc-

tions.

1. On Prowler models, remove the seats and center

console and floor; then remove the left-side seat-

base. Retain all hardware.

 NOTE: On Prowler HDX models, remove the seat,

seat base, and floor. Retain all hardware.

2. On ATV models, remove the right-side footwell.

Retain all hardware.

3. Remove the machine screws securing the V-belt

cover. Retain all machine screws.

4. Remove the nut and flat washer securing the drive

clutch. Retain nut and flat washer. See Fig. 1.

 NOTE: The clutch assembly must be cleaned

before proceeding.

Fig. 1

ATV-1150

5. Remove the movable drive face and spacer. See

Fig. 2.

Fig. 2

ATV-1151

6. Remove the movable drive face plate; then remove

and retain existing rollers.

7. Install new Rollers. See Fig. 3.

Fig. 3

ATV-1152A

8. Install new Spacer and existing spacer. See Fig. 4.

Fig. 4

ATV-1153A

9. Install existing movable drive face plate; then

install movable drive face onto clutch housing.

See Fig. 5.

Fig. 5

ATV-1154

10. Using Spanner Wrench (p/n 0544-005), secure the

drive clutch with flat washer and nut (threads

coated with red Loctite #271). Tighten the nut to

165 ft-lb. See Fig. 6 and 7.

Fig. 6

ATV-1155A

Fig. 7

GZ075

 NOTE: At this time remove the machine screw

from the driven pulley.

11. Rotate the V-belt and drive clutch and driven pul-

ley until the V-belt is properly seated in the driven

pulley.

 NOTE: The V-belt will not be flush with the driven

pulley with this kit installed. See Fig. 8.

Fig. 8

UTV-298A

12. Secure the V-belt cover using existing machine

screws. Tighten to 8 ft-lb.

13. On ATV models, install existing right-side foot-

well using existing hardware.

14. On Prowler models, install the floor, left-side seat

base, console, and seats.

 NOTE: On Prowler HDX models, install the floor,

seat base, and seat.

CAUTION

Release the belt tension by installing a machine

screw (removed in step 2) into the driven pulley

until the pulley is completely opened or damage

may occur.

CAUTION

Make sure the splines extend beyond the drive

face or a false torque reading and spline damage

will occur.

Printed in the U.S.A. ®™Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 0211

Toro KIT-CLUTCH, 4-SEASON TRACKS User manual

Toro KIT-CLUTCH, 4-SEASON TRACKS User manual

Toro KIT-CLUTCH, 4-SEASON TRACKS User manual

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