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334
Pack 24
HAYABUSA
SUZUKI GSX 1300R
TM
www.model-space.com
SUZUKI GSX 1300R HAYABUSA
CONTENTS
Stage 78: The air cleaner and fuel tank
Stage 79: Fitting the side cowls
Stage 80: Complete the display base
Assembly Guide
TM
www.model-space.com
Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.
Published in the UK by De Agostini UK Ltd, Battersea Studios 2,
82 Silverthorne Road, London SW8 3HE.
Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,
Suite 609, New York, NY 10010.
All rights reserved © 2015
Warning: Not suitable for children under the age of 14. is product is not a toy and
is not designed or intended for use in play. Items may vary from those shown.
Page
336
341
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
STAGE 78 Area you are working on
The air cleaner
and fuel tank
Tools Prepare
Phillips screwdriver
Scissors
Cutters
Tweezers
Air cleaner (Stage 19)
Fuel tank (Stage 52)
Left fuel tank protector (Stage 54)
Right fuel tank protector (Stage 54)
Rider’s seat (Stage 77)
Main assembly (Stage 77)
2.3 × 6mm (silver) screws × 2 (Stage 42)
2.3 × 5mm screw × 1 (Stage 51)
2 × 5mm screw × 1 (Stage 71)
Your parts
Pillion seat
Support rod
Hold the air cleaner over the throttle body
and move the hose back.
Position the hose down behind the
engine. The end of the hose will be tted
onto the pin on top of the breather, and so
it will need to be cut to a suitable length
(see Step 4).
2
3
Align the holes in the bottom of the air
cleaner (Stage 19) with the posts on the top
of the throttle body.
1
Breather pin
Too long
337
SUZUKI GSX 1300R Hayabusa: Assembly Guide
Cut the excess o the end of the hose with scissors.
Take the thin hose extending from the left of the air
cleaner and align the end of it with the hole in the rear
of the cylinder block. If it seems too long, you can cut o
some of the end.
Push the air cleaner onto the throttle body.
Insert the end of the cable into the hole in the cylinder.
4
6
5
7
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
Align the end of the larger hose with the pin on
the breather.
Align the holes of the air cleaner and the frame, and
then insert a 2 × 5mm screw (from Stage 71) into the
aligned holes.
Using tweezers, push the end of the hose onto the pin.
Tighten the screw into the hole to x the air cleaner to
the main frame.
8
10
9
11
339
SUZUKI GSX 1300R Hayabusa: Assembly Guide
Hold the fuel tank (Stage 52) over the
centre of the main assembly, above frame
bridge A.
Align the holes in the left and right of
the fuel tank (circled) with the holes in
the frame. You can secure the tank to the
frame with two 2.3 × 5mm screws, but this
is optional, because you can choose to
keep the tank free in order to raise it.
Push the other side of the hinge pin into
the other side of the hinge.
Push the pins of the left fuel tank protector
into the holes.
Insert one side of the fuel tank hinge pin
into the hinge on top of frame bridge A.
Align the pin of the left fuel tank protector
(from Stage 54) with the holes in the left-
hand side of the tank.
Move the front of the fuel tank down,
rotating it on the hinge. The projecting tab
at the front of the fuel tank should rest on
the top of the frame.
In the same way, t the right fuel tank
protector (Stage 54) into place on the
right-hand side of the fuel tank.
12
16
14
18
13
17
15
19
340
SUZUKI GSX 1300R Hayabusa: Assembly Guide
Align the pins of the pillion seat with the
holes in the rear cowling (arrowed).
Take the rider’s seat (Stage 77) and insert
the tab at the rear into the corresponding
hole in the rear cowling bridge.
Tighten the screw into the hole, then
tighten a second 2.3 × 6mm (silver) screw
into the adjacent hole.
Push the seat down into place.
Push down on the front of the seat.
20
24
22
21
25
23
Insert one of the 2.3 × 6mm (silver) screws
(Stage 42) into one of the holes in the tab
at the front of the tank. If you want to show
the model with the fuel tank raised, skip
this and the next step. You may also nd
it easier to t the side cowls, in Stage 79,
without securing the tank at this stage.
This stage is now complete. Store the support rod
until the next stage.
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
STAGE 79 Area you are working on
Insert the tip of the screw into the hole in
the frame (circled).
Tighten the screw into the hole in the
number plate frame.
Insert a 2 × 5mm hex self-tapping screw
into the hole in the number plate.
2
3
1
Fitting the
side cowls
Tools Prepare
Phillips screwdriver
Allen key
Tweezers
Upper panel decal (Stage 62)
Side panel RH sticker (Stage 75)
Right main frame sticker B (Stage 75)
Side cowl L (Stage 77)
Side cowl R (Stage 77)
Main frame (Stage 78)
Support rod (Stage 78)
2 × 5mm hex self-tapping screws × 8 (Stage 74)
Masking tape
Your parts
Left main frame sticker A
Left main frame sticker B
Side panel LH sticker
Number plate
Seat cowl
2 × 5mm hex self-tapping
screws × 3
2 × 5mm hex screws × 5
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
Push the side cowl into place against the
side of the model.
Hold side cowl R (Stage 77) up against
the right side of the model, lifting its
side panel over the top of the frame,
and passing its centre frame in front of
the radiator.
Apply right main frame sticker B (Stage
75) to the right side of the frame, in the
position shown above.
Remove the rider’s seat and raise the fuel
tank with the support rod (Stage 78). If you
secured the tank in the previous stage,
remove the retaining screws for now and
keep them safely to one side.
Tighten three 2 × 5mm hex self-tapping
screws (Stage 74) into the three holes in
the front cowl, which should be aligned
with the holes in the tabs on the leading
edge of side cowl R.
Push the leading edge of the side cowl
into the rear right side of the front cowl, as
indicated by the arrows.
Then apply left main frame sticker A and
left main frame sticker B to the left side of
the frame, as shown.
While having the tank raised is useful for
tting the side cowls, you can also present
the model this way, to show some of the
internal workings.
8
4 6
10
119
5 7
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
Tighten a 2 × 5mm hex screw into the hole
in the centre of side cowl R.
Push side cowl L into place. Tighten a 2 × 5mm hex self-tapping screw
into each of the two forwardmost holes in
the cowl, securing it to the frame.
Place side cowl L onto the left-hand side of
the model.
Tighten a 2 × 5mm hex screw into the hole
at the rear end of side cowl R.
Tighten three 2 × 5mm hex self-tapping
screws (Stage 74) into the holes in the
front cowl.
Tighten a 2 × 5mm hex screw into the hole
in the centre of side cowl L.
Align the post at the bottom of side cowl L
with the corresponding hole at the bottom
of side cowl R.
12
16 18
14
13
17 19
15
Hold the centre cowl
frame to the cowl
from the inside
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
Ret the rider’s seat.
If you want to t the optional seat cowl,
rst remove the pillion seat and the
grab rail. Keep them safely in a labelled
bag, in case you want to ret them at
some point in the future.
Tighten a 2 × 5mm hex screw into the
lower rear end of side cowl L. Now that the
left and right side cowls have been tted,
you can lower and secure the fuel tank
(see Stage 78, Steps 20 and 21), or leave it
raised if you prefer.
Apply the upper panel sticker (Stage 62)
and the side panel RH sticker (Stage 75) to
the upper panel and the front of side cowl
R, as shown.
Push the pins on the bottom of the seat
cowl into the holes in the rear cover.
Apply side panel LH sticker in the position
shown at the front of side cowl L.
Apply some masking tape to the
protective covering on the mirrors, and
peel it o to remove the covering.
24
20 22
26
25
21 23
This stage is now complete. You have nished
your model Hayabusa! Keep any leftover
screws, along with the optional parts, for
maintenance or for when you want to vary the
display options.
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
STAGE 80
Remove the four corner protectors and the protective cover from both sides of the
display base panel.
Place the display base panel into the recess in the top of the display base frame (Stage 71).
1
2
Complete the
display base
Prepare
Display base frame (Stage 71)
Model (Stage 79)
Your parts
Display base panel
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
This model is equipped with a side stand,
as well as the paddock stand. The side
stand isn’t suitable for long-term display,
as it has to take most of the weight of the
model, which can put a lot of strain on it. It
is advised that you use the paddock stand
for long-term display.
Using the side stand
You can now place your complete
Hayabusa model onto the nished
display base.
CONGRATULATIONS!
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SUZUKI GSX 1300R Hayabusa: Assembly Guide
TM
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