Deagostini Suzuki Hayabusa GSX 1300R User guide

Brand: Deagostini

Model: Suzuki Hayabusa GSX 1300R

Type: User guide

Deagostini Suzuki Hayabusa GSX 1300R is a detailed scale model of the iconic motorcycle, accurately replicating its sleek design and powerful engine. With its intricate parts and high level of detail, this model is perfect for collectors and hobbyists alike. The assembly guide provides step-by-step instructions, making it easy to build the model and appreciate the engineering marvel of the original motorcycle. The model features a realistic engine, suspension, and bodywork, capturing the essence of the Hayabusa's performance and style.

Pack 13

HAYABUSA

SUZUKI GSX 1300R

www.model-space.com

133

SUZUKI GSX 1300R HAYABUSA

CONTENTS

Stage 41: The tail light

Stage 42: The starter motor

Stage 43: The seat rail

Stage 44: Rear subframe parts

Assembly Guide

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Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2,

82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,

Suite 609, New York, NY 10010.

Warning: Not suitable for children under the age of 14. is product is not a toy and

is not designed or intended for use in play. Items may vary from those shown.

Page

134

136

140

142

134

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 41 Area you are working on Detail

The tail light

Tail light

LED assembly

2 × 6mm self-tapping

screws × 8

Tools Prepare

Phillips screwdriver Rear subframe (Stage 39)

Pen

Adhesive

Toothpick

Your parts

The tail light of the Hayabusa was

designed so that it integrated

almost seamlessly with the rear

cowl. As well as being aesthetically

pleasing, it added to the aerodynamic

characteristics of the bike by

suppressing the turbulence generated

at the tail, which would prevent a loss

of traction on the rear wheel.

Lay out the tail light LED assembly, as shown, and identify the annotated parts. Be careful

when handling all parts of the assembly, as they are fragile; the cables are easily bent,

especially at the soldered joints, and the lens could break if too much force is applied to it.

Lens

LED (light-emitting

diode)

Soldered joints Cable (positive)

Cable (negative)

Heat-shrinkable tube

135

SUZUKI GSX 1300R Hayabusa: Assembly Guide

If the 2 × 6mm screws feel loose, you

may want to add a little glue to the

holes in the tail light before you screw

them into place.

Hold the tail light in one hand and the LED

in the other. Make sure to hold the LED by

the lens and avoid touching the soldered

cable joints (circled).

Hold the tail light in position and place a

2 × 6mm self-tapping screw in one of the

holes in the rear subframe.

This stage is now

complete. Place all parts into bags

for safe storage, and write the number of

the stage on them, along with the size of

the screws.

Pass the LED cables through the hole at the

back of the rear subframe from Stage 39.

Push the LED lens into the circular hole in

the centre of the tail light.

Insert the two projections on the tail light

into the two recesses in the rear subframe.

Tighten the 2 × 6mm self-tapping screw

into place. Tighten a second 2 × 6mm

self-tapping screw into place in the

second hole.

Stage

complete!

Tip

136

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 42 Area you are working on Detail

The starter

motor

Tools Prepare

Phillips screwdriver

Craft knife

File

Crankcase bottom (Stage 31)

2.3 × 6mm (silver) self-tapping

screws × 2 (Stage 26)

Pen

Your parts

To make the Hayabusa engine more

compact, all parts were downsized and

placed closer together. This resulted in

an engine smaller than others in

its class, while retaining a high

level of eciency.

Clutch cover

Water pump

Oil lter

Starter motor

Cylinder inlet connector

Breather cover

Engine sprocket cover

2.3 × 6mm (silver)

screws × 14

2.3 × 6mm (silver) self-

tapping screws × 4

Take the crankcase assembly and

remove any masking tape holding

the two halves together. Remove the starter cover from the right

crankcase half.

137

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Place the starter cover, with the starter

motor attached, back into place on the

right crankcase.

Take the starter motor and starter cover.

Locate the rectangular projection on

the motor and the corresponding hole

in the starter cover.

Hold the starter cover onto the crankcase

half, and turn the parts over so that the

inside of the crankcase is visible. Take a 2.3

× 6mm (silver) self-tapping screw (Stage

26) and place it into the hole circled above.

Push the projections on the starter cover

back into the holes in the crankcase.

Push the projection on the starter motor

into the hole in the starter cover.

Tighten the screw into place.

5 7

If the projection on the starter motor doesn’t t into the hole in the cover, there may be

some ash left on it. Try trimming it o with a craft knife and then smoothing with a le.

Tip

138

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Hold the breather cover in place and turn the

crankcase over. Place a 2.3 × 6mm (silver) tapping

screw into the hole indicated above.

Place the breather cover over the recessed area on

top of the right crankcase half.

Tighten the 2.3 × 6mm screw into the

hole, securing the breather cover to

the crankcase.

Push the breather cover down into the recessed

area, inserting the projections on it into the holes in

the crankcase.

139

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Locate the hole in the bottom of the oil lter

and the matching projection at the front of

the crankcase.

Push the oil lter onto the projection.

13 14

This stage is now complete. The two halves of the crankcase will be

screwed together in Stage 45, so leave them separate for the moment.

Store any unused parts in a bag labelled with the stage number.

Stage

complete!

140

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 43 Area you are working on Detail

The seat rail

Seat rail

Rear reservoir tank

Tools Prepare

Phillips screwdriver

Cross wrench

Swingarm (Stage 37)

Pen

Glue

Your parts

The seat rail is a frame made of

aluminium alloy pipes, connecting the

main frame with the rear subframe.

Though the pipes appear very thin at

rst glance, the way they are assembled

and placed around the rear subframe

increase the strength and rigidity, while

the weight keeps the inuence on the

centre of gravity minimal.

Check the screws in the black part at the

rear of the seat rail. If they have loosened,

then tighten them up again.

Take the rear reservoir and locate the

hole in the side of it. Then locate the

corresponding projection on the inside of

the seat rail.

141

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. If the reservoir is a loose t, it

may fall o at this point, but when the rail is tted to the

subframe at a later stage, it will then be secure. You can

use a drop of glue to secure it now if you want to keep it

safely in place.

The rear reservoir should look like this when you have

tted it to the rail.

Push the rear reservoir onto the projection on the rail.

Stage

complete!

142

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 44 Area you are working on Detail

Rear subframe

parts

Tools Prepare

Phillips screwdriver Battery box (Stage 40)

Rear subframe (Stage 41)

Seat rail (Stage 43)

2.3 × 6mm (silver) self-tapping screws × 2 (Stage 39)

2 × 6mm self-tapping screws × 2 (Stage 41)

Tape

Your parts

The left side guard, tted to the side of

the seat rail, creates a space between

the cowl and the frame in the area

where parts such as the rectier are

positioned. This not only protects

the parts in the event of a crash, but

also protects the cowl from the heat

generated by the parts.

Control unit cover

Tool bag

Rear subframe front

Left side guard

Look at the battery box

supplied with Stage 40.

You will see that a wire is

soldered at each end of

the battery box. It is best

to tape the wires to the

box, to reduce the chance

of them coming loose.

Tape the wires down

143

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tighten a 2.3 × 6mm screw into the left-

hand hole in the battery box, then fully

tighten the other screw, securing the box

in place.

Tighten the 2.3 × 6mm screw into the hole,

just enough to hold the box in place.

Loosen the screws holding the battery box

lid in place, and then remove it.

Check that the holes on the left-hand side

are still aligned. If necessary, adjust the

position of the battery box to line them

up correctly.

5 7

Take the rear subframe assembled in Stage 41, and pass

the wire from the tail light and the battery box through the

hole in the centre, as shown. Place the battery box directly above the rear subframe,

and align the holes at the side of the box with those in

the subframe.

Place a 2.3 × 6mm (silver) self-tapping screw (Stage 39) into

the right-hand hole, as shown.

144

SUZUKI GSX 1300R Hayabusa: Assembly Guide

The two square projections at the front

end of the control unit cover should sit in

the cutout like this (circled).

Take the tool bag and t the two holes in its underside over

the two projections on the battery box lid. The holes and

projections are dierent sizes, so the tool bag will only t if

it is the right way round. Push the tool bag down onto the lid.

Screw the battery box lid back into place.

Align the projections with the holes and

push the subframe front into place.

Place the two square projections at the

front end of the control unit cover into the

two cutout sections at the front

of the subframe.

Take the rear subframe front, and identify

the projections on the top side: one is

thick and the other is thin. Then match

them up with the corresponding holes in

the underside of the rear subframe.

1412

145

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Store the rear subframe in a

bag to protect the cables.

Tighten the screw into place, but don't

overtighten it as it may damage the rail.

Tighten the second 2 × 6mm self-tapping

screw into the hole in the seat rail that is

aligned with the end of the side guard.

Align the projections at the ends of the left side guard with

the corresponding holes in the seat rail, as shown.

Push the left side guard into the holes in the seat rail.

Place a 2 × 6mm self-tapping screw into the hole in the

seat rail.

Stage

complete!

146

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

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