Deagostini Suzuki Hayabusa GSX 1300R User guide

Brand: Deagostini

Model: Suzuki Hayabusa GSX 1300R

Type: User guide

109

Pack 11

HAYABUSA

SUZUKI GSX 1300R

www.model-space.com

SUZUKI GSX 1300R HAYABUSA

CONTENTS

Stage 35: The IR sensor

Stage 36: The shock absorber and left frame half

Stage 37: The right frame half and swingarm

Page

Assembly Guide

www.model-space.com

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2,

82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,

Suite 609, New York, NY 10010.

Not suitable for children under the age of 14.

is product is not a toy and is not designed or intended for use in play.

Page

112

114

118

112

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 35 Area you are working on Detail

The IR sensor

Oil pan

IR sensor window

IR sensor board

2.3 × 5mm screws × 5

Tools Prepare

Phillips screwdriver Plastic bags × 2 (you can use the bags the parts came in)

Pen

Tap wrench/2.3mm tap

Your parts

The Hayabusa’s large-capacity engine

needs 3 litres or more of engine oil to

keep it running. The oil pan that houses

the engine oil is tted at the bottom

of the engine. As your model does not

need oil, this has become the housing

for the IR sensor, which connects the

model remotely to the base.

Tap the two circled holes in the inside of

the oil pan with either a 2.3mm screw or a

2.3mm tap. Place the IR sensor board onto the inside of

the oil pan, aligning the wires of the board

with the cut-out in the wall of the oil pan

(blue circles). Be very careful when handling

the sensor board – hold it by the edges only.

113

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Store the oil pan and the screws until they are

needed again.

Align the holes in the IR sensor board

(circled) with the holes you tapped in

the oil pan.

Align the three mounting pins on the

sensor window with the three holes in the

outside of the oil pan.

Tighten the screw into place. Stop when it

starts to get tight.

Tighten a second 2.3 × 5mm screw into the

other side of the sensor board, then fully

tighten the rst screw to secure the board

to the oil pan.

Insert a 2.3 × 5mm screw into one of the

aligned holes, as shown.

Gently push the window pins into the holes

in the pan.

Stage

complete!

114

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 36 Area you are working on Detail

Tools Prepare

Your parts

The shock

absorber and

left frame half

Phillips screwdriver

File

Left frame half (Stage 32)

2.3 × 6mm (silver) self-tapping screws × 3

(Stage 26)

Masking tape

Plastic bag

Pen

To increase the eectiveness of the

rear shock absorber, it was mounted

on a lever mechanism. This increased

its range of travel, making for a more

comfortable ride, without actually

making the shock any longer.

Shock absorber

Frame bridge A

Frame bridge B

Frame bridge C1

Frame bridge C2

Shock absorber lever

Shock absorber rods × 2

Shock absorber shafts × 2

M3 nuts × 2

2.3 × 12mm screws × 4

2.3 × 10mm self-tapping

screws × 2

2.3 × 15mm self-tapping

screw × 2

Take frame bridge C2 and place it in the recessed area in frame bridge C1, aligning the holes.

115

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Place a 2.3 × 6mm self-tapping screw

(Stage 26) into one of the aligned holes.

Align the holes of the lever and shock

absorber as shown, and insert a 2.3 ×

12mm screw into them.

Hold the shock absorber lever, as shown.

There is a slight step around the circled

hole. Check the holes for any burrs and

remove them with a le.

The screw, lever and shock absorber

should now look like this.

Tighten the screw into the hole, and then

put a second 2.3 × 6mm self-tapping

screw into the other hole.

Tighten the 2.3 × 12mm screw into

the hole. When the head of the screw

touches the side of the shock absorber,

stop tightening.

Hold the shock absorber as shown in the

photo (note the orientation of the part in

the red circle). Place the non-stepped side

of the lever between the sides of the end

of the absorber.

Hold one of the shock absorber rods and

insert one of the shock absorber shafts

into the hole at one end.

There is a slight step

116

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Place the end of the shaft into the hole in

the angle of the lever.

Tighten the nut onto the end of the shaft.

Hold the rst rod and shaft in position, and

place the second rod over the free end of

the shaft.

Push frame bridge A into the slot in the

frame, aligning the screw hole of the

bridge (circled) with the one in the frame.

Push the shaft through the hole until the

rod butts up against the lever.

Hold the left frame half from Stage 32 in

one hand and frame bridge A in the other.

Turn frame bridge A so that the wider end

is closest to the frame.

Place an M3 nut over the end of the shaft.

Place a 2.3 × 6mm (silver) self-tapping

screw (Stage 26) into the hole on the

outside of the frame half.

Wide

Narrow

117

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Store the frame

assembly and the shock absorber until they

are needed.

Tighten the 2.3 × 6mm screw into the hole.

Take frame bridge C and align it with the

hole near the bottom of the frame half.

Locate the outlined hole on the inside of

the frame half and align the corresponding

end of frame bridge B with it.

Use masking tape to hold frame bridge C

in place.

Push frame bridge C into the hole.

Push frame bridge B into the hole in

the frame.

When tightening the screw, take care

not to scratch the surface of the frame.

Stage

complete!

Tip

118

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 37 Area you are working on Detail

The right

frame half

and swingarm

Tools Prepare

Phillips screwdriver

Cross wrench

File

Tap wrench/2.3mm tap

Rear swingarm (Stage 26)

Left frame half (Stage 36)

Shock absorber (Stage 36)

Shock absorber shaft

(Stage 36)

M3 nut (Stage 36)

2.3 × 6mm (silver) self-tap-

ping screw (Stage 26)

Elastic bands

Plastic bag

Pen

Your parts

The frame used for the Hayabusa

is a twin-spar aluminium frame. It

combined compact design with a high-

rigidity frame that was overwhelmingly

light, ensuring both stability and

mobility during high-speeds.

Right frame half

Right pivot bolt locknut

2.3 × 6mm screws × 5

Frame bridge D

Right frame decals

Take the rear swingarm from Stage 26

and the shock absorber from Stage 36.

Hold the shock absorber so the lever is

furthest from the swingarm. Insert the shock absorber into the hole in

the swingarm.

119

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Align the holes in the shock absorber rods with the circled

holes in the swingarm.

Place the M3 nut from Stage 36 onto the

end of the shaft.

Use the cross wrench and screwdriver to

tighten the nut fully onto the shaft.

Take the second shock absorber shaft from Stage 36 and

insert it into the rod on the side shown.

Tighten the nut into place with

your ngers.

Push the shaft through the swingarm until it comes out of

the rod on the other side.

Move the shock absorber up and down to

ensure that it pivots smoothly.

6 8

7 9

120

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tap these holes (2.3mm tap)

Remove the burrs

Locate the circled holes in the right frame half. Check the holes for any burrs

and remove them with a le. Tap the two blue-circled holes, using a 2.3mm tap

or screw.

Push frame bridge D into the hole in the

left frame half.

Remove the masking tape temporarily

holding the parts to the left frame half

(Stage 36).

Align the right frame half with the left.

Match the bridges in the left half with the

corresponding holes in the right half.

Place the circular area of frame bridge D

into the circular recess at the front of the

frame half.

Take frame bridge D, and align the

side of it with the hole in the left

frame half (arrowed).

Carefully place the right frame half onto

the ends of bridges A-D.

121

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete and the frame has

been temporarily assembled. Store it away,

with the elastic bands still tted, along with

the swingarm and any unused parts.

Once the right frame half is positioned on

the ends of bridges A-D, push it down so it

is ush against the left frame half.

Tighten the 2.3 × 6mm screw into place.

Wrap more elastic bands around the

frame assembly.

Turn the frame around to check the

positions of frame bridges A-C, making

sure they are parallel to each other.

Adjust the positions of the elastic bands so

that frame bridges A-C are parallel.

Place a 2.3 × 6mm (silver) self-tapping

screw (Stage 26) into the hole shown.

Hold the two frame halves together and

wrap an elastic band around the lower

part, as shown.

2018

Stage

complete!

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Related papers

Other documents