Deagostini Suzuki Hayabusa GSX 1300R User guide

Brand: Deagostini

Model: Suzuki Hayabusa GSX 1300R

Type: User guide

318

Pack 23

HAYABUSA

SUZUKI GSX 1300R

www.model-space.com

SUZUKI GSX 1300R HAYABUSA

CONTENTS

Stage 75: Attaching the front cowl

Stage 76: The rear cowling and the pillion handle

Stage 77: The side cowls

Assembly Guide

www.model-space.com

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2,

82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,

Suite 609, New York, NY 10010.

Warning: Not suitable for children under the age of 14. is product is not a toy and

is not designed or intended for use in play. Items may vary from those shown.

Page

320

326

330

320

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 75 Area you are working on Detail

Attaching the

front cowl

Tools Prepare

Phillips screwdriver

Allen key

Control unit cover (Stage 46)

Fuel pump cover (Stage 52)

Upper panel (Stage 62)

Left and right air intake pipes (Stage 63)

Front cowl (Stage 73)

Main frame (Stage 74)

2.3 × 6mm (silver) screw × 1 (Stage 42)

2.3 × 5mm self-tapping screw × 1 (Stage 63)

2.3 × 5mm hex screws × 2 (Stage 72)

Toothpick

Multi-purpose adhesive

Double-sided tape

Your parts

Side cowl R

Side panel RH

Side panel RH sticker

Right main frame sticker B

Place some multi-purpose adhesive onto

the end of a toothpick.

Apply the adhesive to the outside of the

circled holes in the rear of the instrument

panel frame.

The front cowl of the Hayabusa is nearly

the same size as the fuel tank. It houses

the air intake pipes, which are sited in

the most ecient place to maximise

airow while reducing wind resistance.

321

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Push the pin into the hole, by rotating the

pipe slightly to the right.

Align the pin projecting from the top

of the air intake pipe with the hole in

the frame.

Place the left air intake pipe (Stage 63) over

the left intake on the inside of the cowl.

Place the right air intake pipe (Stage 63)

on the inside of the front cowl (Stage 73).

Hold the two air intake pipes in place for a

couple of minutes to let the glue set.

Turn the air intake pipe slightly to insert

the pin into the hole.

Align the pin on the left air intake pipe

with the hole in the frame.

Fit the air intake pipe over the air intake

hole on the inside of the front cowl.

322

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Now align the left posts in the same way.

Pass the two connectors between the

forks and back, under the right-hand side

of the frame.

Place the upper panel into the front cowl

and over the instrument panel.

Collect the cables together and slide the

black covering sleeves closer to the cowl.

Align the right post on the upper panel,

with the right post on the front cowl.

Place the front cowl assembly in front of

the main assembly and collect the green

and white 4-pin connectors (circled).

The posts of the upper panel (Stage

62) will be placed onto the posts in the

front cowl.

Push the upper panel into the front cowl,

bringing the posts together.

323

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Push the front cowl back until the hole at

the end of the stay aligns with the hole in

the front of the frame (circled).

When the front cowl is just in front of the

main assembly, insert the right air intake

pipe into the right intake joint. Insert the 2.3 × 6mm (silver) screw into the

hole in the frame aligned with the hole in

the cowl.

While pulling the three cables back, lift the front cowl and

move it towards the front of the bike. If the cables get caught

on anything, stop and free them before proceeding.

Wrap some double-sided tape around the end section

of a screwdriver, as shown above left. Place the tip of the

screwdriver into a 2.3 × 6mm (silver) screw (Stage 42).

Firmly push the two together so that the screw can’t easily

come loose.

Pass the 7-pin connector between the forks and under the

left-hand side of the main assembly.

Then insert the left air intake pipe into the

left intake joint.

22 24

212019

324

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tighten the screw into the holes. Make sure the control board is positioned

as shown in the photo, then insert the

three connectors from the front cowl into

the three corresponding sockets.

Position the three cables along the inside of the frame, passing them under the

frame bridges and then up to the control board. You can remove the control board

temporarily to make this easier.

26 2827

Hook the two claws of the cover into the rear subframe

(circled). In this photo, the frame bridge has been removed

to make this visible.

Place the control unit cover, removed in Stage 46, over the

control board.

Fix the control board back into position.

313029

Control board

Frame bridges

325

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Place the fuel pump cover over the cables

on the right-hand side.

Tighten the 2.3 × 5mm self-tapping screw

(Stage 63) into the hole in the control

board cover

Tighten a 2.3 × 5mm hex screw (Stage 72)

into the hole with an Allen key.

Remove the 2.3 × 6mm (silver) self-tapping

screw from the frame.

Prepare the fuel pump cover (Stage 52).

Tighten a second 2.3 × 5mm hex screw

into the hole on the other side.

3533

This stage is now complete. Store the unused parts until

they are needed.

Stage

complete

326

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 76 Area you are working on

The rear cowling

and the pillion

handle

Tools Prepare

Phillips screwdriver

Allen key

See the tips box at the end of this stage if you want to varnish the rear cowling.

Passenger grab rail (Stage 57)

Grab rail hooks × 2 (Stage 57)

Main frame (Stage 75)

2 × 5mm hex self-tapping screws × 2 (Stage 66)

Black paint

Paintbrush

Clear gloss varnish

Your parts

Rear cowling

2 × 4mm countersunk

self-tapping screws × 3

2.3 × 6mm (silver) screws

× 3

Rear cowling bridge

Pull the front ends of the rear cowling

apart slightly.

Tilt the cowling to the left and hook it

under the left-hand side of the seat rail.

Hold the rear cowling over the rear of the

main assembly.

327

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Pull the right side of the rear cowling over

the right side of the seat rail while sliding it

forward, positioning it over the tail light.

Place a 2 × 4mm countersunk self-tapping

screw into the hole indicated above.

Tighten the second 2 × 4mm countersunk

self-tapping screw into the hole on the

other side of the bridge.

Align the rear cowling bridge with the

points shown on the rear cowling.

Push the rear cowling forward until it is in

line with the rear of the main frame.

Tighten the screw into the hole. Place a 2.3 × 6mm (silver) screw into the

indicated hole in the rear cowling.

Push the bridge into place.

810

911

328

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tighten the screw into place.

Tighten a second 2 × 5mm hex self-

tapping screw into the hole on the other

side of the cover.

Place a 2 × 5mm hex self-tapping screw

(Stage 66) into the hole in the side of

the cover.

Push the grab rail hook into the hole.

Repeat for the grab rail hook on the other

side of the cover.

Tighten a second 2.3 × 6mm (silver)

screw into the hole on the other side of

the cover.

Take the grab rail hooks (Stage 57) and

line one up with the hole in the side of

the cover.

Tighten the screw into the hole.

Align the pins on the underside of the

passenger grab rail (Stage 57) with the

holes in the cover.

329

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Store any leftover

parts until they are needed.

Push the pins into the holes in the cover.

Locate the six points shown in the photo

above, then paint them with black paint,

as in the inset.

Place the rear cowling in the

cardboard spray booth you

have set up. Hold the can of

varnish about 25-30cm away

from the cowling, and spray

it with several even coats.

Varnishing the rear cowling

Adding details

You may choose to enhance the appearance of the rear cowling by applying a coat of

clear gloss varnish and painting some details onto it.

You can enhance the look of the rear cowling by painting the six points on the

underside, circled below, with black paint.

Stage

complete

330

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 77 Area you are working on

The side cowls

Tools Prepare

Phillips screwdriver

Allen key

Side panel LH (Stage 61)

Centre cowl (Stage 67)

Side cowl L (Stage 74)

Side cowl R (Stage 75)

Side panel RH (Stage 75)

2 × 5mm hex self-tapping screw × 2 (Stage 66)

2.3 × 5mm self-tapping screw × 4 (Stage 69)

Your parts

Rider’s seat

Push the holes onto the posts.

Insert a 2.3 × 5mm self-tapping screw

(Stage 69) into the indicated hole in the

side panel.

Take side panel LH (Stage 61) and align the

holes with the posts on the inside of side

cowl L (Stage 74).

See the tips box at the end of this stage if you want to varnish the side cowls.

331

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tighten the screw into the hole.

Place a 2.3 × 5mm self-tapping screw

(Stage 69) into the indicated hole in the

side panel.

Tighten a second 2.3 × 5mm self-tapping

screw into the other hole in the side panel.

Align the holes of side panel RH with the

posts in side cowl R (both supplied in

Stage 75).

Tighten a second 2.3 × 5mm self-tapping

screw into the other hole in the side panel.

Tighten the screw into the hole. Insert a 2 × 5mm hex self-tapping screw

(Stage 66) into the indicated hole in

side cowl R.

Push the holes on side panel RH onto the

posts of side cowl R.

810

911

332

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Store the two

prepared side cowls in a safe place until

they are needed.

Turn side cowl R over and place the centre

cowl frame (Stage 67) on the inside of it,

aligning the holes.

Tighten a second 2 × 5mm hex self-

tapping screw into the lower hole of the

cowl. Make sure both screws are secure

but not fully tightened, as this will allow

some give when tting them to the rest of

the assembly.

Half-tighten the screw into the hole, just

enough to hold the centre cowl frame to

side cowl R.

Push the 2 × 5mm hex screw into the

aligned hole in the centre cowl frame.

Align the lower holes of the cowl and the

frame.

13 15

Place the side cowls,

one at a time, in the

cardboard spray booth

you have set up. Hold

the can of varnish

about 25-30cm away

from the cowling, and

spray each piece with

several even coats.

You may choose to enhance the appearance of the side cowls by applying a coat of

clear gloss varnish to them.

Varnishing the side cowls

Stage

complete

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

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