Deagostini Suzuki Hayabusa GSX 1300R User guide

Brand: Deagostini

Model: Suzuki Hayabusa GSX 1300R

Type: User guide

258

Pack 20

HAYABUSA

SUZUKI GSX 1300R

www.model-space.com

SUZUKI GSX 1300R HAYABUSA

CONTENTS

Stage 65: The right front footrest

Stage 66: The front cowl

Stage 67: The front shield and indicator lenses

Page

260

267

273

Assembly Guide

www.model-space.com

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2,

82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,

Suite 609, New York, NY 10010.

Warning: Not suitable for children under the age of 14. is product is not a toy and

is not designed or intended for use in play. Items may vary from those shown.

260

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 65 Area you are working on Detail

The right front

footrest

Tools Prepare

Hex wrench

Cutters

Multi-purpose adhesive or

instant adhesive

Silver paint

Tweezers

Right front footrest (Stage 49)

Rear brake hose (Stage 49)

Rear reservoir tank hose (Stage 49)

Stop lamp switch wire (Stage 49)

Main assembly (Stage 64)

2 × 5mm hex screws × 2 (Stage 49)

Your parts

The Hayabusa’s rear brake master

cylinder is attached to the inside of

the right front footrest. Because of its

exposed location, regular cleaning and

maintenance is essential.

Headlight case

Headlight lens

Headlight LEDs

Align the D-shaped pin of the stop lamp

switch (Stage 49) with the corresponding

hole in the right front footrest (Stage 49).

Push the pin into the hole in the footrest.

If it is loose, you can secure with either

multi-purpose or instant adhesive.

261

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Insert the pin at the end of the rear brake hose (Stage

49) into the hole in the footrest (arrowed). Secure the pin

with adhesive if it is loose.

Cut the hose extending from the rear brake master

cylinder to about 2mm.

This is how the hose should now look. For a more

authentic feel, you should paint it silver.

Insert the pin at the end of the rear reservoir tank hose

(Stage 49) into the indicated hole in the footrest. Glue in

place if loose.

5 6

262

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Pass the brake light connector under the seat rail

(arrowed).

Pull the connector (above) through

the hole that you made in the rear

fender in Stage 58 (left).

Pass the connector of the IR sensor behind the frame

bridges and through the hole in the fender, as shown.

7 8

263

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Position the right front footrest on the right side of

the frame.

Place a 2 × 5mm hex screw (Stage 49) on the end of a

hex wrench, and insert it into the indicated hole.

Tighten the hex screw into the hole.

Align the holes of the footrest with those in the frame.

12 13

264

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tighten a second 2 × 5mm hex screw into the lower hole

of the footrest.

Cut o the end of the rear reservoir tank hose at the

point indicated above.

Position the rear reservoir tank hose along the seat

rail, as shown.

Insert the tip of the hose into the gap between the seat

rail and the rear fender.

265

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Draw the stop lamp switch wire through the frame, under

frame bridge B.

Push the attachments on the rear brake hose towards

the end of the hose, then pass the hose back along

the swingarm.

Insert the rst attachment into the notch indicated in

the swingarm.

Insert the end of the stop lamp switch wire into the hole

in the engine.

20 21

Attachments

Notches

266

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. While the hoses are subtle

parts of the overall build, they show the attention to

detail. Store the main assembly and any unused parts for

use in a later stage.

Stage

complete

Insert the second attachment into the second notch in

the swingarm. If either of the attachments is loose, secure

it with a drop of adhesive.

Push the pin into the hole in the brake caliper.

Take the rear brake hose and align the pin in the end with

the hole in the brake caliper.

267

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 66 Area you are working on Detail

The front cowl

Tools Prepare

Phillips screwdriver

Cross wrench

Cutters

Tweezers

Multi-purpose adhesive

2.3mm tap

LED Tester (Stage 47)

Horn (Stage 50)

Radiator reservoir tank

(Stage 51)

Side stand (Stage 58)

Front cowl (Stage 64)

Front left and right indicators

(Stage 64)

Headlight case (Stage 65)

Headlight lens (Stage 65)

Headlight LEDs (Stage 65)

Main assembly (Stage 65)

AAA batteries × 3

2.3 × 5mm screws × 2

(Stage 35)

2.3 × 6mm silver self-tapping

screws × 2(Stages 39 and 42)

2.3 × 8mm black hex screw

(Stage 58)

2.3 × 6mm black hex screw

(Stage 58)

Your parts

The Hayabusa was originally equipped

with only a side stand, and the centre

stand was an optional extra. However,

there was a demand from customers

who wanted to prevent any possibility

of the bike falling, so the centre stand

became standard equipment. As this

model is based on the rst Hayabusa, it

has a built-in side stand only.

Shield

Left indicator lens

Right indicator lens

2 × 5mm hex self-tapping

screws × 7

2.3 × 5mm self-tapping

screws × 3

Insert the three AAA batteries into the

battery box.

Plug the battery box connector into the

LED tester (Stage 47).

268

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Insert the battery box connector into

the LED tester again. Take the headlight

connector and plug the red-outlined half

(red and black wires) of the connector

into the JP3 socket (only one half of this

connector will t into the socket at a time.)

Push the connector into the socket. The

indicator LEDs should light up.

Open up the sides of socket JP3, as

shown above.

You can distinguish between the front

left and front right turn indicators (Stage

64) by the colours of their wires, as

shown above.

When this half of the connector is plugged

into the socket, the low beam LED should

light up.

Disconnect all the connectors from the

LED tester. Cut the sides of socket JP3

(see Step 7).

Prepare the headlight LEDs (Stage 65). The

high beam (left) has grey and brown wires,

whereas the low beam (right) has red and

black wires.

Insert the indicator connector into the

socket marked JP5.

Red and

grey = left

indicator

Brown and

grey = right

indicator

Red and black

= low beam

Grey and brown

= high beam

Open to the left

and right

Tip

269

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Push the LED into the hole in the cowl.

If the LED is loose, apply some adhesive

around the edge of the hole to secure it.

Place the headlight case (Stage 65) into

the cowl while holding the lens in position.

This time, the high beam LED at the end

of the grey and brown cables should light

up. Now remove the connectors from the

sockets on the LED tester and the batteries

from the battery box.

Align the headlight lens (Stage 65) with

the central hole in the cowl.

Insert the front left indicator LED into the

indicated hole in the front cowl (Stage 64).

Push the lens into the recessed edge of

the hole in the cowl.

Next, plug the other half of

the connector into the same socket.

Fit the front right indicator into the hole in

the right side of the front cowl. Again, use

some adhesive to secure it if it is loose.

270

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Push the low beam LED into the upper

hole in the case.

Tighten the screw into the hole.

Insert the high beam LED into the lower

hole in the case.

Align the holes at the side of the headlight

case with those in the cowl.

Align the projection of the horn (Stage 50)

with the hole in the underside of frame

bridge D, as shown.

Tighten a second 2.3 × 6mm silver self-

tapping screw (Stage 42) into the second

hole in the case.

Push the LED into the hole. Secure it with

adhesive if it is loose.

Insert a 2.3 × 6mm silver self-tapping

screw (Stage 39) into the hole in the side

of the case.

271

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Place a 2.3 × 6mm black hex screw (Stage 58) into the cross

wrench, and insert the tip into the upper hole of the stand.

Push evenly on both sides of the horn to insert the pin

into the hole.

Turn the cross wrench to the right, to tighten the screw

into place in the hole in the frame.

Take the side stand (Stage 58) and place it on the left side

of the frame. Tap the two holes circled above with a 2.3mm

tap (or with a 2.3mm self-tapping screw) to create a thread

that will take the screws used to secure the stand.

Tighten a 2.3 × 8mm black hex screw into the second hole

of the stand.

Align the holes of the side stand with those in the frame.

272

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Both the main

assembly and the front cowl will be used in

the next stage.

Insert a 2.3 × 5mm screw (Stage 35) into the indicated hole

at the top of the radiator reservoir tank (Stage 51).

Inset a second 2.3 × 5mm screw into the other hole at the

top of the tank and tighten it into the hole in the frame.

Insert the tip of the screw into the indicated hole in the left

side of the frame.

Take the hose extending from the radiator reservoir tank

and pass it down alongside the tank, as shown.

Tighten the screw into place.

Stage

complete

273

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 67 Area you are working on

The front shield

and indicator

lenses

Tools Prepare

Phillips screwdriver

Hex wrench

Cutters

Tweezers

Adhesive tape

Topcoat gloss

Instant adhesive

Hoses (Stage 65)

Front cowl (Stage 66)

Front shield (Stage 66)

Left indicator lens (Stage 66)

Right indicator lens (Stage 66)

Main frame (Stage 66)

2 × 5mm hex self-tapping screws × 2 (Stage 66)

2.3 × 6mm silver self-tapping screws × 2 (Stage 42)

Your parts

Centre cowl frame

Bottom cowl

Left grip

Left grip rubber

Handle end

Clutch lever

2 × 6mm black self- tap-

ping screws × 3

Cut the thermostat hose where it meets the

frame (circled). Secure the hose to the inside of the frame

with tape. The hose would be bundled up

with cables on the real bike, but for ease

of assembly of the model, it will be hidden

away here.

Take the hose extending from the

thermostat attached to the upper left

back side of the radiator and pass it up

through the frame. You can secure the

ends with adhesive.

274

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Take the other hose, pass it down through the frame, and

align it with the radiator inlet hose connector.

Push the hose onto the projection.Prepare the two hoses left over from

Stage 65.

Fix the other end of the hose to the inside of the frame with

tape, as shown.

Place the hose onto the end of the connector.

Pass the other end between the radiator

reservoir tank and the cylinder block.

Align the end of one of the two hoses

with the projection at the bottom of the

radiator reservoir tank.

108

275

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Insert a 2.3 × 6mm silver self-tapping

screw (Stage 42) into one of the pairs

of aligned holes near the bottom of the

shield, as shown above.

Tighten another 2.3 × 6mm silver self-

tapping screw into the holes on the other

side of the shield.

Align the holes in the shield with the

corresponding holes in the cowl.

This is an example of clear

gloss varnish spray.

When applying varnish to any

of the cowling pieces, you must

rst remove them from the

bike. When spraying the pieces,

use half a cardboard box as a

temporary spray booth, and set it

up in a well-ventilated area. Hold

the can about 25-30cm away

from the piece to be sprayed, and

never spray near a hot surface

or a naked ame. Let the rst

coating dry and then repeat the

process until you achieve the

eect you want.

Tighten the screw into place.

13 15

12 14

Place the front shield at the top of the front

cowl (both parts from Stage 66).

Varnishing the cowling

The appearance of the various pieces of cowling can be enhanced by applying a coat of clear gloss varnish.

276

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Insert a 2 × 5mm hex self-tapping screw

(Stage 66) into one of the pairs of aligned

holes at the top of the cowl.

Position the left indicator lens over the

left indicator.

Fit the right indicator lens in the same way.

Tighten a second 2 × 5mm hex self-tapping

screw into the holes on the other side.

Tighten the screw into place.

Push the indicator lens into place,

engaging the hooks with the

corresponding holes in the cowl.

Identify the two indicator lenses from

Stage 66. Each has a hook at the top and

the bottom.

This stage is now complete. Store any

assembled and unused parts for use in

later stages.

20 22

Upper hook

Right indicator

lens

Left indicator

lens

Lower hook

Stage

complete

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

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