Toro CE Kit, E-Z Vac Twin Soft Bagger for Z Master 2000 Series Mower Installation guide

Brand: Toro

Model: CE Kit, E-Z Vac Twin Soft Bagger for Z Master 2000 Series Mower

Type: Installation guide

FormNo.3373-981RevA

CEKit

E-ZVac™TwinSoftBaggerforZMaster

2000SeriesMower

ModelNo.119-9920

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:TocreateaCEbagger,installthiskitontheBlowerandDriveKitmodel78571,andwiththeE-ZVac™TwinSoft

BaggerKitmodel78569.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemower.

Nopartsrequired

–

Removethedischargechute.

Nopartsrequired

–

RemovetheOEMcoverandbracket.

Nopartsrequired

–

Removetheblowerkitparts.

CEpulleyguard

CEbelt-coverbracket

Carriagebolt(1/4x1)

Hex-headbolt(3/8x1inch)

Clipnut

InstalltheCEdeckbracket.

CEshaftguard

CEforwardguard

CEtensionerguard

InstalltheupperCEguards.

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4x5/8)

Locknut(1/4inch)

InstallthelowerCEGuard.

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

Retainer1

InstalltheCEbeltcover.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3373-981*A

PreparingtheMower

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,settheparking

brake,andremovetheignitionkey.

2.Thoroughlycleanmowerdeck.Alldebrismustbe

removedtoensurethekitwilltproperly.

3.Repairallbentordamagedareasandreplaceany

missingparts.

4.Lowerthemowerdecktothelowestheight-of-cut

position;refertothemowerOperator’sManual.

RemovetheDischargeChute

NoPartsRequired

RemovingtheDischargeChute

Important:Installtheside-dischargechutewhenyou

removethebaggerandblower.

1.Removethelocknut,bolt,spacer,andspringthatsecure

theside-dischargechutetothemowerdeck(

Figure1).

g015594

6 2

Figure1

1.Bolt

5.Springinstalled

2.Spacer6.Side-dischargechute

3.Locknut

7.J-hookendofspring

4.Spring

2.Removethesidedischargechutefromthemowerdeck

(Figure1).

Note:Retainthechuteandhardwareforinstallation

whenoperatingthemowerwiththebloweraccessory

removed.

RemovingtheOEMCoverand

Brackets

NoPartsRequired

RemovetheBeltCover

Ifinstalled,removetheOEMbeltcoverasfollows:

1.Rotatetheboltthatsecuresthebeltcovertothe

counterclockwisetoloosenit(Figure2).

G018856

Figure2

1.Bolt(retainedtothebelt

cover)

4.Flangenut(3/8inch)

2.Beltcover

5.Carriagebolt(3/8x7/8

inch)

3.Cover-mountingbracket

2.RemovetheOEMbeltcoverandboltfromthe

mountingbracket(Figure2).

Note:RetaintheOEMbeltcoverandboltforinstallation

whenoperatingthemowerwiththebloweraccessory

removed.

RemovetheCoverMountingBracket

1.Removethe2boltsand2angenutsthatsecurethe

covermountingbrackettothedeck(Figure2).

Note:Retainaangenutforinstallationofthe

CEkit;refertoInstallingtheCEPulleyGuardand

Belt-coverBracket(page4).

2.Removethebracket.

Note:RetaintheOEMcovermountingbracket,bolts,

andangenutforinstallationwhenoperatingthe

mowerwiththebloweraccessoryremoved.

RemovingtheBlowerKitParts

(IfInstalled)

NoPartsRequired

RemovingtheBeltCoverfortheBlower

Iftheblowerkitisinstalledonthemachine,removethebelt

coverinstalledfrombloweranddrivekitasfollows:

1.Removethethumbscrewthatsecuresthebeltcover

(Figure3).

Figure3

1.Thumbscrew

3.Deckangehooks

2.Beltcover

2.Movethecoveroutwarduntiltheedgeofthecover

clearsthehooksinthedeckanges(Figure3).

3.Removethecoverfromthedeck.

Note:Discardthethumbscrew .

Note:Retainthebeltcoverforinstallationwith

theCEKit;referto8InstallingtheCEBeltCover

(page8)

RemovetheBeltCoverBracket

Iftheblowerkitisinstalledonthemachine,removethe

beltcoverbracketinstalledfromthebloweranddrivekitas

follows:

1.Removethe2carriagebolts(1/4x3/4inch)and2

locknuts(1/4inch)thatsecuresthebeltcoverbracket

totheforwardangeofthemowerdeck(Figure2).

Note:Retain1carriageboltand2locknutsfor

installationwiththeCEKit;refertoInstallingthe

CEPulleyGuardandBelt-coverBracket(page4).

Figure4

1.Carriagebolt(1/4x3/4

inch)

3.Locknut

2.Beltcoverbracket

2.Removethebeltcoverbracketfromthemowerdeck

(Figure2).

Note:Discardthebeltcoverbracket.

RemovingtheOEMShaftCoverand

Hardware

1.Removethe3serratednutsthatsecuretheOEMshaft

covertotheblowerassembly(Figure5).

Note:Donotloosentheboltsandnutsthatsecure

theupper-bearinghousingthatarebeneaththeOEM

shaftcover.

Note:RetaintheserratednutsfortheCEshaft

guardinstallation;refertoInstallingtheCEShaft

Guard(page5).

G018861

Figure5

BlowerShaftCoverandHardwareRemoval

1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4

inch)

2.OEMshaftcover5.Locknut(1/4inch)

3.Boltandnut(upper

bearinghousing)

2.RemoveanddiscardtheOEMshaftcover(Figure5).

3.Removethe3hex-headbolts(1/4x3/4inch)and3

locknut(1/4inch)fromtheblowerhousingasshown

inFigure5.

Note:RetaintheboltsandnutsfortheCEguard

installation;refertoInstallingtheCEUpperGuards

(page5).

InstallingtheCEPulleyGuard

andBelt-coverBracket

Partsneededforthisprocedure:

CEpulleyguard

CEbelt-coverbracket

Carriagebolt(1/4x1)

Hex-headbolt(3/8x1inch)

Clipnut

InstallingtheCEPulleyGuardand

Belt-coverBracket

1.AligntheholesoftheCEpulleyguardtotheholein

theforwarddeectorbracketandtheoutboardholein

theforwarddeckange(Figure6).

Note:TheCEpulleybracketwrapsaroundthe

outboardedgeofthedeectorbracket

Figure6

1.CEpulleyguard7.Flangenut(3/8inch,OEM)

2.Locknut(1/4inch,blower

kit)

8.Deectorbracket(forward)

3.CEbelt-coverbracket9.Hex-headbolt(1/4x1

inch,CEkit)

4.Hex-headbolt(3/8x1

inch,CEkit)

10.Carriagebolt(1/4x3/4

inch,blowerkit)

5.Deckhole

11.Deckange(forward)

6.Clipnut

2.AligntheCEbelt-coverbrackettotheholesattherear

sideoftheforwarddeckange(Figure6).

3.SecuretheCEpulleyguardandthebeltcoverbracket

totheforwarddeckangeattheoutboardholewiththe

carriagebolt(1/4x1inch,CEkit)andthelocknut(1/4

inch,blowerkit)thatyouremovedinstep1ofRemove

theBeltCoverBracket(page3);refertoFigure6.

4.Securethebeltcoverbrackettotheforwarddeckange

attheinboardholewiththeacarriagebolt(1/4x3/4

inch,blowerkit)andthelocknut(1/4inch,blowerkit)

thatyouremovedinstep1ofRemovetheBeltCover

Bracket(page3);refertoFigure6.

5.AligntheholeintherearangeoftheCEbelt-cover

bracketwiththeholeinthedeckwhereyouremoved

theOEMbeltcoverbracketinstep1ofRemovethe

CoverMountingBracket(page3);refertoFigure6.

6.SecuretherearangeoftheCEbelt-coverbracketto

thedeckwithahex-headbolt(3/8x1inch)andthe

angenut(3/8inch)thatyouremovedinstep1of

RemovetheCoverMountingBracket(page3);refer

Figure6.

7.AligntheclipnutwiththeholeinthetopoftheCE

belt-coverbracket,andpushtheclipnutontothe

bracket(Figure6).

InstallingtheCEUpperGuards

Partsneededforthisprocedure:

CEshaftguard

CEforwardguard

CEtensionerguard

InstallingtheCEShaftGuard

1.AligntheCEshaftguardtothe3boltsand3nutsthat

securetheupper-bearinghousing(Figure7).

G018858

Figure7

1.Serratednut(5/16inch)5.CEforwardguard

2.CEshaftguard6.Locknut(1/4inch)

3.Boltandnut(upper

bearinghousing)

7.CEtensionerguard

4.Hex-headbolt(1/4x3/4

inch)

2.SecuretheCEshaftguardtotheblowerwiththe3

serratednutsthatyouremovedinstep1ofRemoving

theOEMShaftCoverandHardware(page4);refer

to(Figure7).

InstallingtheCEUpperGuards

1.AligntheCEforwardguardtotheupperblower

housing(Figure7).

2.SecuretheCEforwardguardtotheupperblower

housingwithahex-headbolt(1/4x3/4inch)and

alocknut(1/4inch)thatyouremovedinstep3of

RemovingtheOEMShaftCoverandHardware(page

4);refertoFigure7).

3.AligntheCEtensionerguardtotheupperblower

housing(Figure7).

4.SecuretheCEtensionerguardtotheupperblower

housingwith2hex-headbolt(1/4x3/4inch)and

2locknut(1/4inch)thatyouremovedinstep

3of

RemovingtheOEMShaftCoverandHardware(page

4);refertoFigure7.

InstallingtheCELowerGuard

Partsneededforthisprocedure:

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4x5/8)

Locknut(1/4inch)

RemovetheBlower

Ifinstalledremovetheblowerassemblyfromthemower

deckasfollows:

1.Pullthespringloadedidlerpulleyawayfromthexed

springpost,andremovethebeltfromtheidlerpulley

(Figure8).

Figure8

1.Latchpin(lockingposition)6.Belt(alignedtotheidler

pulley)

2.Chutebracket

7.Idlerspringpost

3.Blowerassembly

8.Spring

4.Springhookends

9.Fixedspringpost

5.Idlerpivotbracket

2.Movetheidlerpivotbrackettowardthexedspring

post.removethehookofthespringfromtheidler

springpost(Figure8).

3.Routethebeltbeneaththeidlerpulley(Figure9).

G018367

Figure9

1.Drivepulley

5.Blower(housing

repositionedforillustrative

purposes)

2.Blowerbelt

6.Blowerinposition(housing

portionremovedfor

illustrativepurposes)

3.Blowerpulley7.Mowerdeck

4.Idler/tensionpulley

4.Removethebeltfromdrivepulley(Figure9).

5.Movetheblowerlatchpintotheopenpositionand

swingthebloweroutward(Figure8).

6.Removetheblowerandbeltfromthemowerdeck.

DrillingtheMountingHolesfortheCE

LowerGuard

1.AlignthelowerCElowerguardtotheblower-chute

bracketasshowninFigure10.

G018859

Figure10

1.Hole1

7.Hex-headbolt(1/4x3/4

inch)

2.Hole2

8.Locknut(1/4inch)

3.Hole39.Rivettails

4.Hole410.Blower-chutebracket

5.CElowerguard11.Drillbit7mm(0.277inch)

6.Washer

2.Alignhole2andhole4ofthelowerCElowerguard

totherivettailsprotrudingthroughtheblower-chute

bracket(

Figure10).

Note:EnsurethattheangeoftheCElower

guard(theangewiththeholes)isatagainstthe

blower-chutebracket.

3.Marktheoutlineofhole1andhole3oftheCElower

guardontheblower-chutebracket,andremovetheCE

guard(Figure10).

4.Locatethemarksontheblower-chutebracket,and

center-punchthelocations.

5.Drill7mm(0.277inch)holesintheblower-chute

bracketatthe2center-punchmarks(Figure10).

InstallingtheCELowerGuard

Note:InstalltheCElowerguardwiththeblowerassembly

removedfromthemowerdeck;refertothe48inE-ZVac™

BlowerandDriveKitInstallationInstructions.

1.AligntheCElowerguardtotheblower-chutebracket

(Figure10).

2.Alignhole2andhole4oftheCElowerguardto

therivettailsprotrudingthroughtheblower-chute

bracket(

Figure10).

3.SecuretheCElowerguardtotheblowerwith2

hex-headbolt(1/4x3/4inch),2washers,and2

locknut(1/4inch)throughhole1andhole4ofthe

CEguard(Figure10).

InstallingtheBlower

IfyouremovedtheblowerinRemovetheBlower(page6),

installtheblowerassemblytothemowerdeckasfollows:

Note:Refertothe48in,52in,and60inE-ZVac™TwinSoft

BaggerOwner’sManual.

1.Aligntheblowerbeltaroundthepulleyoftheblower

(Figure9).

2.Alignthepivotpinontheblowerwiththepivotpin

holeinthedeckandlowertheblowerontodeck.

3.Opentheblowerlatchpin,closetheblowertothedeck,

andsecurethelatchpintothechutebracket(Figure8).

Note:Ensurethatthelatchpinextendsthroughthe

holeinchutebracketandtheCEpulleyguard.

4.Temporarilyroutethebeltbeneaththeidlerpulley

(Figure9).

5.Routethebeltaroundthedrivepulley(Figure9).

6.Movetheidler/tensionpulleytowardthexedspring

post,andinstallthespringbyaligningthespringhook

ontotheidlerspringpost(Figure8).

7.Pullthespringloadedidler/tensionpulleyawayfrom

thexedspringpost,androutethebeltaroundthe

idlerpulley(

Figure9).

InstallingtheCEBeltCover

Partsneededforthisprocedure:

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

1Retainer

InstallingtheCEBeltCoverBolt

1.Assemblethewasher(5/16x3/4inch)tothehex-head

bolt(1/4x3/4inch)asshowninFigure11.

G018860

Figure11

1.Hex-headbolt(1/4x3/4

inch)

5.Retainer

2.Washer(5/16x3/4inch)

6.Deckbracketnotch

3.Beltcover

7.CEbelt-coverbracket

4.Washer(1/4x1/2inch)8.Clipnut

2.Inserttheboltandwasherthroughtheholeinthetop

ofthebeltcoverfromtheOEMbloweranddrivekit

(Figure11).

3.Fromthebottomofthebeltcover,assemblethe

washer(1/4x1/2inch)andretaineroverthehex-head

boltthreads(Figure11).

Ensurethattheboltheadandwasherarepositioned

ushwiththeuppersurfaceofthebeltcoverandthe

washerandretainerareushwiththebottomsurface

ofthecover.

InstallingtheBeltCover

1.Unlatchtheblowerandpullitoutpartially.

2.Alignthebeltcoverwithnotchesinthedeckanges

(Figure11).

3.Alignthehex-headboltinthecoverwiththeclipnut

onthebelt-coverbracket.

4.Securethebeltcovertothecoverbracketwiththe

hex-headbolt(Figure11).

5.Opentheblowerlatchpin,closetheblowertothe

deck,andsecurethelatchpintothechutebracket.

Toro CE Kit, E-Z Vac Twin Soft Bagger for Z Master 2000 Series Mower Installation guide

Toro CE Kit, E-Z Vac Twin Soft Bagger for Z Master 2000 Series Mower Installation guide

Toro CE Kit, E-Z Vac Twin Soft Bagger for Z Master 2000 Series Mower Installation guide

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