Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

Brand: Toro

Model: CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower

Type: Installation guide

This manual is also suitable for

CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower

Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower allows you to convert your mower into a CE-compliant machine. This kit includes a CE pulley guard, CE belt-cover bracket, CE shaft guard, CE forward guard, CE tensioner guard, and CE lower guard. With this kit, you can easily collect grass clippings and leaves while mowing, making lawn maintenance more efficient and convenient. The kit is designed to be compatible with Titan HD Riding Mowers with 132 cm mower decks, ensuring a precise fit and optimal performance.

FormNo.3447-545RevA

CEKit

122cmor132cmE-ZVac

™

BaggerforTitan

HDRidingMower

ModelNo.126-9360

ModelNo.126-9361

InstallationInstructions

TocreateaCEbagger,installthiskitontheBlowerandDriveKit(ToroModel78483,78486,78433,or78436

for122cmmowerdecksorToroModel78484,78487,78434,or78437for132cmmowerdecks),andwiththe

E-ZVac™TwinBaggerKit(ToroModel78481or78431).

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removethedischargechute.

Nopartsrequired

–

Removethebeltcoverandbracket.

Left,rearsupportrod

Right,rearsupportrod1

Whiznut(3/8inch)

Installtherearsupportrods(Bagger

Model78481only).

Nopartsrequired

–

Removetheblowerkitparts(ifinstalled).

CEpulleyguard

CEbelt-coverbracket

Hex-headbolt(1/4x1inch)

Carriagebolt(1/4x3/4inch)

Flangenut(1/4inch)

Hex-headbolt(3/8x1inch)

Flangenut(3/8inch)

Clipnut

Rearguard(122cmmowerdeckonly)

InstalltheCEdeckbracket.

CEshaftguard

CEforwardguard

CEtensionerguard

InstalltheupperCEguards.

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4x5/8)

Locknut(1/4inch)

InstallthelowerCEGuard.

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

Retainer1

InstalltheCEbeltcover.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3447-545*

ProcedureDescription

Qty.

Use

Carriagebolt(#10x5/8inch)

Locknut(#10)

Throttleplate1

Installthethrottleplateandadjustthe

enginespeed.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Thoroughlycleanthemowerdeck.

Note:Removeallthedebristoensurethatthe

kitwilltproperly.

5.Repairallbentordamagedareasandreplace

anymissingparts.

6.Lowerthemowerdecktothelowestheight-of-cut

position;refertothemowerOperator’sManual.

RemovetheDischarge

Chute

NoPartsRequired

Procedure

1.Removethelocknut,bolt,spacer,andspring

thatsecuretheside-dischargechutetothe

mowerdeck(Figure1).

g015594

Figure1

1.Bolt

5.Springinstalled

2.Spacer6.Side-dischargechute

3.Locknut

7.J-hookendofspring

4.Spring

2.Removethesidedischargechutefromthe

mowerdeck(Figure1).

Note:Retainthechuteandhardwarefor

installationwhenoperatingthemowerwiththe

bloweraccessoryremoved.

RemovingtheBeltCover

andBrackets

NoPartsRequired

RemovingtheBeltCover

Ifinstalled,removethebeltcoverasfollows:

1.Rotatetheboltthatsecuresthebeltcovertothe

deckcounterclockwisetoloosenit(Figure2).

g203155

Figure2

1.Bolt(retainedtothebelt

cover)

4.Flangenut(3/8inch)

2.Beltcover

5.Carriagebolt(3/8x7/8

inch)

3.Cover-mountingbracket

2.Removethebeltcoverandboltfromthe

mountingbracket(Figure2).

Note:Retainthebeltcoverandboltforinstallation

whenoperatingthemowerwiththebloweraccessory

removed.

RemovingtheCoverMounting

Bracket

1.Removethe2boltsand2angenutsthat

securethecovermountingbrackettothedeck

(Figure2).

2.Removethebracket.

Note:Retainthecovermountingbracket,bolts,

andangenutforinstallationwhenoperating

themowerwiththebloweraccessoryremoved.

RemovingtheExistingLower

SupportRod

Removethecarriageboltandnutfromtheexisting

lowersupportrodandremoveit(Figure3).

Note:Retainthecarriageboltandnut.

g203724

Figure3

1.Existinglowersupportrod

3.Carriagebolt

2.Nut

InstallingtheNewLowerSupport

Rod

Installthenewlowersupportrodusingthepreviously

removedcarriageboltandnut(Figure4).

g203723

Figure4

1.Existinglowersupportrod

3.Carriagebolt

2.Nut

InstallingtheRearSupport

Rods

BaggerModel78481Only

Partsneededforthisprocedure:

Left,rearsupportrod

1Right,rearsupportrod

Whiznut(3/8inch)

Procedure

1.Removetheexistingrearsupportrodsfromthe

hydrostat(Figure5).

g203737

Figure5

LeftSideShown

1.Existingrearsupportrod2.Hydrostat

2.Installthenewleftandrightrearsupportrods

using2whiznuts(3/8inch)oneachside(Figure

6).

g203736

Figure6

LeftSideShown

1.Newrearsupportrod

2.Whiznut(3/8inch)

RemovingtheBlowerKit

Parts

IfInstalled

NoPartsRequired

RemovingtheBeltCoverforthe

Blower

Iftheblowerkitisinstalledonthemachine,remove

thebeltcoverinstalledfromthebloweranddrivekit

asfollows:

1.Removethethumbscrewthatsecuresthebelt

cover(Figure7).

g038117

Figure7

1.Thumbscrew2.Beltcover

2.Movethecoveroutwarduntiltheedgeofthe

coverclearsthehooksinthedeckanges

(Figure7).

3.Removethecoverfromthedeck.

Note:Discardthethumbscrew.

RemovingtheBeltCoverBracket

Iftheblowerkitisinstalledonthemachine,remove

thebeltcoverbracketinstalledfromtheblowerand

drivekitasfollows:

1.Removethe2carriagebolts(1/4x3/4inch)and

2locknuts(1/4inch)thatsecuresthebelt-cover

brackettotheforwardangeofthemowerdeck

(Figure8).

g022380

Figure8

1.Carriagebolt(1/4x3/4

inch)

3.Locknut(1/4inch)

2.Belt-coverbracket

2.Removethebelt-coverbracketfromthemower

deck(Figure8).

Note:Discardthebelt-coverbracket.

RemovingtheShaftCoverand

Hardware

ForStandardBlowers

1.Removethe3serratednutsthatsecurethe

shaftcovertotheblowerassembly(Figure9).

Note:Donotloosentheboltsandnutsthat

securetheupper-bearinghousingthatare

beneaththeshaftcover.

g018861

Figure9

Blowershaftcoverandhardwareremoval

1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4

inch)

2.Shaftcover5.Locknut(1/4inch)

3.Boltandnut(upper

bearinghousing)

2.Removeanddiscardtheshaftcover(Figure9).

3.Removethe3hex-headbolts(1/4x3/4inch)

and3locknuts(1/4inch)fromtheblower

housingasshowninFigure9.

RemovingtheShaftCoverand

Hardware

ForHDBlowers

1.Removethe2nutsand2washersthatsecure

theshaftcovertotheblowerassembly(Figure

10).

g203344

Figure10

122cmMowerDeckShown

1.Nut

3.Shaftcover

2.Washer4.Bolt

2.Removeanddiscardtheshaftcover(Figure10).

InstallingtheCEPulley

GuardandBelt-Cover

Bracket

Partsneededforthisprocedure:

CEpulleyguard

CEbelt-coverbracket

Hex-headbolt(1/4x1inch)

Carriagebolt(1/4x3/4inch)

Flangenut(1/4inch)

Hex-headbolt(3/8x1inch)

Flangenut(3/8inch)

Clipnut

Rearguard(122cmmowerdeckonly)

InstallingtheCEPulleyGuardand

Belt-CoverBracket

For122cmMowerDecks

1.AligntheholesoftheCEpulleyguardtothehole

intheforwarddeectorbracketandtheoutboard

holeintheforwarddeckange(Figure11).

Note:TheCEpulleybracketwrapsaroundthe

outboardedgeofthedeectorbracket.

g203671

Figure11

1.Hex-headbolt(3/8x1

inch)

6.Flangenut(1/4inch)

2.Flangenut(3/8inch)7.Deckange(forward)

3.Rearguard(122cm

mowerdeckonly)

8.Carriagebolt(1/4x3/4

inch)

4.Belt-coverbracket

9.Flange-headbolt(1/4x1

inch)

5.Clipnut10.CEpulleyguard

2.AligntheCEbelt-coverbrackettotheholesat

therearsideoftheforwarddeckange(Figure

11).

3.SecuretheCEpulleyguardandthebeltcover

brackettotheforwarddeckangeatthe

outboardholewiththehex-headbolt(1/4x1

inch)andaangenut(1/4inch)asshownin

Figure11.

4.Securethebelt-coverbrackettotheforward

deckangeattheinboardholewiththea

carriagebolt(1/4x3/4inch)andaangenut

(1/4inch)asshowninFigure11.

5.AligntheholeintherearangeoftheCE

belt-coverbracketwiththeholeinthedeck

whereyouremovedthebeltcoverbracketin

step1ofRemovingtheCoverMountingBracket

(page3);refertoFigure11.

6.SecuretherearangeoftheCEbelt-cover

brackettothedeckwithahex-headbolt(3/8x

1inch)andaangenut(3/8inch)asshownin

Figure11.

7.Aligntheclipnutwiththeholeinthetopofthe

CEbelt-coverbracket,andpushtheclipnut

ontothebracket(Figure11).

8.Looselyinstalltherearguardtothemowerdeck

usingahex-headbolt(3/8x1inch)andaange

nut(3/8inch)asshowninFigure11.

Tightenthefastenersafteryouinstalltheblower;

refertoInstallingtheBlower(page11).

Important:Thisstepappliesto122cm

mowerdecksonly.

InstallingtheCEPulleyGuardand

Belt-CoverBracket

For132cmMowerDecks

1.AligntheholesoftheCEpulleyguardtothehole

intheforwarddeectorbracketandtheoutboard

holeintheforwarddeckange(Figure12).

Note:TheCEpulleybracketwrapsaroundthe

outboardedgeofthedeectorbracket.

g203771

Figure12

1.CEpulleyguard4.Flangenut(1/4inch)

2.Flange-headbolt(1/4x1

inch)

5.Clipnut

3.Carriagebolt(1/4x3/4

inch)

6.Belt-coverbracket

2.AligntheCEbelt-coverbrackettotheholesat

therearsideoftheforwarddeckange(Figure

12).

3.SecuretheCEpulleyguardandthebeltcover

brackettotheforwarddeckangeatthe

outboardholewiththehex-headbolt(1/4x1

inch)andaangenut(1/4inch)asshownin

Figure12.

4.Securethebelt-coverbrackettotheforward

deckangeattheinboardholewiththea

carriagebolt(1/4x3/4inch)andaangenut

(1/4inch)asshowninFigure12.

5.Aligntheclipnutwiththeholeinthetopofthe

CEbelt-coverbracket,andpushtheclipnut

ontothebracket(Figure12).

InstallingtheCEUpper

Guards

Partsneededforthisprocedure:

CEshaftguard

CEforwardguard

CEtensionerguard

InstallingtheCEShaftGuard

ForStandardBlowers

1.AligntheCEshaftguardtothe3boltsand3

nutsthatsecuretheupperbearinghousing

(Figure13).

g018858

Figure13

1.Serratednut(5/16inch)5.CEforwardguard

2.CEshaftguard6.Locknut(1/4inch)

3.Boltandnut(upper

bearinghousing)

7.CEtensionerguard

4.Hex-headbolt(1/4x3/4

inch)

2.SecuretheCEshaftguardtotheblowerwith

the3serratednuts(Figure13).

InstallingtheCEShaftGuard

ForHDBlowers

InstalltheCEshaftguardtotheblowerassembly

using2nutsand2washers(Figure14).

g203156

Figure14

1.Nut

3.CEshaftguard(HD)

2.Washer4.Bolt

InstallingtheCEUpperGuards

1.AligntheCEforwardguardtotheupperblower

housing(Figure13).

2.SecuretheCEforwardguardtotheupper

blowerhousingwithahex-headbolt(1/4x3/4

inch)andalocknut(1/4inch)asshowninFigure

13.

3.AligntheCEtensionerguardtotheupperblower

housing(Figure13).

4.SecuretheCEtensionerguardtotheupper

blowerhousingwith2hex-headbolt(1/4x3/4

inch)and2locknuts(1/4inch)asshownin

Figure13.

InstallingtheCELower

Guard

Partsneededforthisprocedure:

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4x5/8)

Locknut(1/4inch)

RemovingtheBlower

Ifinstalledremovetheblowerassemblyfromthe

mowerdeckasfollows:

1.Pullthespringloadedidlerpulleyawayfromthe

xedspringpost,andremovethebeltfromthe

idlerpulley(Figure15).

g203195

Figure15

1.Latchpin(lockingposition)6.Belt(alignedtotheidler

pulley)

2.Chutebracket

7.Idlerspringpost

3.Blowerassembly

8.Spring

4.Springhookends

9.Fixedspringpost

5.Idlerpivotbracket

2.Movetheidlerpivotbrackettowardthexed

springpost.removethehookofthespringfrom

theidlerspringpost(Figure15).

3.Routethebeltbeneaththeidlerpulley(Figure

16).

g018367

Figure16

1.Drivepulley

5.Blower(housing

repositionedforillustrative

purposes)

2.Blowerbelt

6.Blowerinposition(housing

portionremovedfor

illustrativepurposes)

3.Blowerpulley7.Mowerdeck

4.Idler/tensionpulley

4.Removethebeltfromdrivepulley(Figure16).

5.Movetheblowerlatchpintotheopenposition

andswingthebloweroutward(Figure15).

6.Removetheblowerandbeltfromthemower

deck.

DrillingtheMountingHolesforthe

CELowerGuard

1.AlignthelowerCElowerguardtothe

blower-chutebracketasshowninFigure17.

g018859

Figure17

1.Hole1

7.Hex-headbolt(1/4x3/4

inch)

2.Hole2

8.Locknut(1/4inch)

3.Hole39.Rivettails

4.Hole410.Blower-chutebracket

5.CElowerguard11.Drillbit7mm(1/4inch)

6.Washer

2.Alignhole2andhole4ofthelowerCElower

guardtotherivettailsprotrudingthroughthe

blower-chutebracket(Figure17).

Note:EnsurethattheangeoftheCElower

guard(theangewiththeholes)isatagainst

theblower-chutebracket.

3.Marktheoutlineofhole1andhole3oftheCE

lowerguardontheblower-chutebracket,and

removetheCEguard(Figure17).

4.Locatethemarksontheblower-chutebracket,

andcenter-punchthelocations.

5.Drill7mm(1/4inch)holesintheblower-chute

bracketatthe2center-punchmarks(Figure17).

InstallingtheCELowerGuard

Note:InstalltheCElowerguardwiththeblower

assemblyremovedfromthemowerdeck;referto

theE-ZVac™BlowerandDriveKitInstallation

Instructions.

1.AligntheCElowerguardtotheblower-chute

bracket(Figure17).

2.Alignhole2andhole4oftheCElower

guardtotherivettailsprotrudingthroughthe

blower-chutebracket(Figure17).

3.SecuretheCElowerguardtotheblowerwith2

hex-headbolts(1/4x3/4inch),2washers,and

2locknuts(1/4inch)throughhole1andhole4

oftheCEguard(Figure17).

InstallingtheBlower

Ifyouremovedtheblower,installtheblowerassembly

tothemowerdeckasfollows:

Note:Refertothe48inor52inE-ZVac™TwinSoft

BaggerOwner’sManual.

1.Aligntheblowerbeltaroundthepulleyofthe

blower(Figure16).

2.Alignthepivotpinontheblowerwiththepivot

pinholeinthedeckandlowerthebloweronto

deck.

3.Opentheblowerlatchpin,closetheblowerto

thedeck,andsecurethelatchpintothechute

bracket(Figure15).

Note:Ensurethatthelatchpinextendsthrough

theholeinchutebracketandtheCEpulley

guard.

4.Temporarilyroutethebeltbeneaththeidler

pulley(Figure16).

5.Routethebeltaroundthedrivepulley(Figure

16).

6.Movetheidler/tensionpulleytowardthexed

springpost,andinstallthespringbyaligningthe

springhookontotheidlerspringpost(Figure

15).

7.Pullthespringloadedidler/tensionpulleyaway

fromthexedspringpost,androutethebelt

aroundtheidlerpulley(Figure16).

InstallingtheCEBeltCover

Partsneededforthisprocedure:

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

1Retainer

InstallingtheCEBeltCoverBolt

1.Assemblethewasher(5/16x3/4inch)tothe

hex-headbolt(1/4x3/4inch)asshowninFigure

18.

g203194

Figure18

122cmMowerDeckShown

1.Hex-headbolt(1/4x3/4

inch)

5.Retainer

2.Washer(5/16x3/4inch)

6.Deckbracketnotch

3.Beltcover

7.CEbelt-coverbracket

4.Washer(1/4x1/2inch)8.Clipnut

2.Inserttheboltandwasherthroughtheholein

thetopofthebeltcoverfromtheOEMblower

anddrivekit(Figure18).

3.Fromthebottomofthebeltcover,assemblethe

washer(1/4x1/2inch)andretaineroverthe

hex-headboltthreads(Figure18).

Ensurethattheboltheadandwasherare

positionedushwiththeuppersurfaceofthe

beltcoverandthewasherandretainerareush

withthebottomsurfaceofthecover.

InstallingtheBeltCover

1.Unlatchtheblowerandpullitoutpartially.

2.Alignthebeltcoverwithnotchesinthedeck

anges(Figure18).

3.Alignthehex-headboltinthecoverwiththeclip

nutonthebelt-coverbracket.

4.Securethebeltcovertothecoverbracketwith

thehex-headbolt(Figure18).

5.Opentheblowerlatchpin,closetheblowerto

thedeck,andsecurethelatchpintothechute

bracket.

InstallingtheThrottlePlate

andAdjustingtheEngine

Speed

Partsneededforthisprocedure:

Carriagebolt(#10x5/8inch)

Locknut(#10)

1Throttleplate

Procedure

1.Removethe2screwssecuringthecontrol

panel,andliftthecontrolpanelfromtheconsole

(Figure19).

g358604

Figure19

1.Screws2.Controlpanel

2.Removethe2boltsand2nutssecuringthe

throttlelevertothecontrolpanel(Figure20).

Discardthe2boltsand2nuts.

g358605

Figure20

1.Bolt2.Nut

3.Looselysecurethenewthrottleplateandthrottle

levertothecontrolpanelusingthe2carriage

bolts(#10x5/8inch)and2locknuts(#10)as

showninFigure21.

g358603

Figure21

1.Carriagebolt(#10x5/8

inch)

3.Throttleplate

2.Locknut(#10)

4.Locateyourmowerandbaggercombinationon

theDeclarationofConformity.

5.Settheenginespeed(rpm)listedinthe

correspondingcolumnintheDeclarationof

Conformitybydoingthefollowing:

A.Movethethrottleplateforwardorrearward,

andmovethethrottleleveruntilitreaches

thecorrectenginespeed(rpm).

B.Tightenthe2carriagebolts(#10x5/8inch)

and2locknuts(#10).

6.Securethecontrolpaneltotheconsoleusing

thepreviouslyremoved2screws(Figure19).

Notes:

Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

Brand: Toro

Model: CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower

Type: Installation guide

This manual is also suitable for

CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower

Download PDF

report

Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

This manual is also suitable for

Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

Related papers

Other documents