Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

Type
Installation guide

Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower is an efficient and easy-to-use grass collection system that enhances the mowing experience. Designed for use with Toro Titan HD Riding Mowers, this CE Kit seamlessly integrates with the Blower and Drive Kit and the E-Z Vac™ Twin Bagger Kit to create a comprehensive bagging solution. The kit is engineered to collect grass clippings and debris effectively, leaving your lawn looking neat and well-maintained.

Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower is an efficient and easy-to-use grass collection system that enhances the mowing experience. Designed for use with Toro Titan HD Riding Mowers, this CE Kit seamlessly integrates with the Blower and Drive Kit and the E-Z Vac™ Twin Bagger Kit to create a comprehensive bagging solution. The kit is engineered to collect grass clippings and debris effectively, leaving your lawn looking neat and well-maintained.

FormNo.3413-588RevA
CEKit
122cmand132cmE-ZVac
BaggerforTitan
®
HDRidingMower
ModelNo.126-9360
ModelNo.126-9361
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Note:TocreateaCEbagger,installthiskitontheBlowerandDriveKit(ToroModelNo.78483,78486,78433,or78436
for122cmmowerdecksorToroModelNo.78484,78487,78434,or78437for132cmmowerdecks),andwiththeE-Z
Vac™TwinBaggerKit(ToroModelNo.78481or78431).
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemachine.
2
Nopartsrequired
Removethedischargechute.
3
Nopartsrequired
RemovetheOEMcoverandbracket.
Left,rearsupportrod
1
Right,rearsupportrod1
4
Whiznut(3/8inch)
4
Installtherearsupportrods(Bagger
Model78481only).
5
Nopartsrequired
Removetheblowerkitparts.
CEpulleyguard
1
CEbelt-coverbracket
1
Hex-headbolt(1/4x1inch)
1
Carriagebolt(1/4x3/4inch)
1
Flangenut(1/4inch)
2
Hex-headbolt(3/8x1inch)
2
Flangenut(3/8inch)
2
Clipnut
1
6
Rearguard(122cmmowerdeckonly)
1
InstalltheCEdeckbracket.
CEshaftguard
1
CEforwardguard
1
7
CEtensionerguard
1
InstalltheupperCEguards.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3413-588*A
ProcedureDescription
Qty.
Use
CElowerguard
1
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
8
Locknut(1/4inch)
2
InstallthelowerCEGuard.
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1
9
Retainer1
InstalltheCEbeltcover.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Thoroughlycleanthemowerdeck.
Note:Youmustremoveallthedebristoensurethat
thekitwilltproperly.
5.Repairallbentordamagedareasandreplaceany
missingparts.
6.Lowerthemowerdecktothelowestheight-of-cut
position;refertothemowerOperator’sManual.
2
RemovetheDischargeChute
NoPartsRequired
Procedure
1.Removethelocknut,bolt,spacer,andspringthatsecure
theside-dischargechutetothemowerdeck(Figure1).
g015594
1
6 2
4
7
3
5
g015594
Figure1
1.Bolt
5.Springinstalled
2.Spacer6.Side-dischargechute
3.Locknut
7.J-hookendofspring
4.Spring
2.Removethesidedischargechutefromthemowerdeck
(Figure1).
Note:Retainthechuteandhardwareforinstallation
whenoperatingthemowerwiththebloweraccessory
removed.
3
RemovingtheOEMCoverand
Brackets
NoPartsRequired
RemovingtheBeltCover
Ifinstalled,removetheOEMbeltcoverasfollows:
1.Rotatetheboltthatsecuresthebeltcovertothedeck
counterclockwisetoloosenit(Figure2).
g203155
Figure2
1.Bolt(retainedtothebelt
cover)
4.Flangenut(3/8inch)
2.Beltcover
5.Carriagebolt(3/8x7/8
inch)
3.Cover-mountingbracket
2.RemovetheOEMbeltcoverandboltfromthe
mountingbracket(Figure2).
Note:RetaintheOEMbeltcoverandboltforinstallation
whenoperatingthemowerwiththebloweraccessory
removed.
3
RemovingtheCoverMountingBracket
1.Removethe2boltsand2angenutsthatsecurethe
covermountingbrackettothedeck(Figure2).
2.Removethebracket.
Note:RetaintheOEMcovermountingbracket,bolts,
andangenutforinstallationwhenoperatingthe
mowerwiththebloweraccessoryremoved.
RemovingtheExistingLowerSupport
Rod
Removethecarriageboltandnutfromtheexistinglower
supportrodandremoveit(Figure3).
Note:Retainthecarriageboltandnut.
g203724
Figure3
1.Existinglowersupportrod
3.Carriagebolt
2.Nut
InstallingtheNewLowerSupportRod
Installthenewlowersupportrodusingthepreviously
removedcarriageboltandnut(Figure4).
g203723
Figure4
1.Existinglowersupportrod
3.Carriagebolt
2.Nut
4
InstallingtheRearSupport
Rods(BaggerModel78481
Only)
Partsneededforthisprocedure:
1
Left,rearsupportrod
1Right,rearsupportrod
4
Whiznut(3/8inch)
Procedure
1.Removetheexistingrearsupportrodsfromthe
hydrostat(Figure5).
g203737
Figure5
LeftSideShown
1.Existingrearsupportrod2.Hydrostat
2.Installthenewleftandrightrearsupportrodsusing2
whiznuts(3/8inch)oneachside(Figure6).
4
g203736
Figure6
LeftSideShown
1.Newrearsupportrod
2.Whiznut(3/8inch)
5
RemovingtheBlowerKitParts
(IfInstalled)
NoPartsRequired
RemovingtheBeltCoverfortheBlower
Iftheblowerkitisinstalledonthemachine,removethebelt
coverinstalledfrombloweranddrivekitasfollows:
1.Removethethumbscrewthatsecuresthebeltcover
(Figure7).
g038117
Figure7
1.Thumbscrew2.Beltcover
2.Movethecoveroutwarduntiltheedgeofthecover
clearsthehooksinthedeckanges(Figure7).
3.Removethecoverfromthedeck.
Note:Discardthethumbscrew .
RemovingtheBeltCoverBracket
Iftheblowerkitisinstalledonthemachine,removethe
beltcoverbracketinstalledfromthebloweranddrivekitas
follows:
1.Removethe2carriagebolts(1/4x3/4inch)and2
locknuts(1/4inch)thatsecuresthebelt-coverbracket
totheforwardangeofthemowerdeck(Figure8).
g022380
Figure8
1.Carriagebolt(1/4x3/4
inch)
3.Locknut(1/4inch)
2.Belt-coverbracket
2.Removethebelt-coverbracketfromthemowerdeck
(Figure8).
Note:Discardthebelt-coverbracket.
5
RemovingtheOEMShaftCoverand
Hardware
ForStandardBlowers
1.Removethe3serratednutsthatsecuretheOEMshaft
covertotheblowerassembly(Figure9).
Note:Donotloosentheboltsandnutsthatsecure
theupper-bearinghousingthatarebeneaththeOEM
shaftcover.
G018861
1
2
4
5
5
4
5
4
3
g018861
Figure9
BlowerShaftCoverandHardwareRemoval
1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4
inch)
2.OEMshaftcover5.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
2.RemoveanddiscardtheOEMshaftcover(Figure9).
3.Removethe3hex-headbolts(1/4x3/4inch)and3
locknut(1/4inch)fromtheblowerhousingasshown
inFigure9.
RemovingtheOEMShaftCoverand
Hardware
ForHDBlowers
1.Removethe2nutsand2washersthatsecuretheOEM
shaftcovertotheblowerassembly(Figure10).
g203344
Figure10
122cmMowerDeckShown
1.Nut
3.OEMshaftcover
2.Washer4.Bolt
2.RemoveanddiscardtheOEMshaftcover(Figure10).
6
6
InstallingtheCEPulleyGuard
andBelt-CoverBracket
Partsneededforthisprocedure:
1
CEpulleyguard
1
CEbelt-coverbracket
1
Hex-headbolt(1/4x1inch)
1
Carriagebolt(1/4x3/4inch)
2
Flangenut(1/4inch)
2
Hex-headbolt(3/8x1inch)
2
Flangenut(3/8inch)
1
Clipnut
1
Rearguard(122cmmowerdeckonly)
InstallingtheCEPulleyGuardand
Belt-CoverBracket
For122cmMowerDecks
1.AligntheholesoftheCEpulleyguardtotheholein
theforwarddeectorbracketandtheoutboardholein
theforwarddeckange(Figure11).
Note:TheCEpulleybracketwrapsaroundthe
outboardedgeofthedeectorbracket
g203671
Figure11
1.Hex-headbolt(3/8x1
inch)
6.Flangenut(1/4inch)
2.Flangenut(3/8inch)7.Deckange(forward)
3.Rearguard(122cm
mowerdeckonly)
8.Carriagebolt(1/4x3/4
inch)
4.Belt-coverbracket
9.Flange-headbolt(1/4x1
inch)
5.Clipnut10.CEpulleyguard
2.AligntheCEbelt-coverbrackettotheholesattherear
sideoftheforwarddeckange(Figure11).
3.SecuretheCEpulleyguardandthebeltcoverbracket
totheforwarddeckangeattheoutboardholewith
thehex-headbolt(1/4x1inch)andaangenut(1/4
inch)asshowninFigure11.
4.Securethebelt-coverbrackettotheforwarddeckange
attheinboardholewiththeacarriagebolt(1/4x3/4
inch)andaangenut(1/4inch)asshowninFigure11.
5.AligntheholeintherearangeoftheCEbelt-cover
bracketwiththeholeinthedeckwhereyouremoved
theOEMbeltcoverbracketinstep1ofRemovingthe
CoverMountingBracket(page4);refertoFigure11.
6.SecuretherearangeoftheCEbelt-coverbracket
tothedeckwithahex-headbolt(3/8x1inch)anda
angenut(3/8inch)asshowninFigure11.
7.AligntheclipnutwiththeholeinthetopoftheCE
belt-coverbracket,andpushtheclipnutontothe
bracket(Figure11).
8.Looselyinstalltherearguardtothemowerdeckusing
ahex-headbolt(3/8x1inch)andaangenut(3/8
inch)asshowninFigure11.
Tightenthefastenersafteryouinstalltheblower;refer
toInstallingtheBlower(page11).
Important:Thisstepappliesto122cmmower
decksonly.
7
InstallingtheCEPulleyGuardand
Belt-CoverBracket
For132cmMowerDecks
1.AligntheholesoftheCEpulleyguardtotheholein
theforwarddeectorbracketandtheoutboardholein
theforwarddeckange(Figure12).
Note:TheCEpulleybracketwrapsaroundthe
outboardedgeofthedeectorbracket
g203771
Figure12
1.CEpulleyguard4.Flangenut(1/4inch)
2.Flange-headbolt(1/4x1
inch)
5.Clipnut
3.Carriagebolt(1/4x3/4
inch)
6.Belt-coverbracket
2.AligntheCEbelt-coverbrackettotheholesattherear
sideoftheforwarddeckange(Figure12).
3.SecuretheCEpulleyguardandthebeltcoverbracket
totheforwarddeckangeattheoutboardholewith
thehex-headbolt(1/4x1inch)andaangenut(1/4
inch)asshowninFigure12.
4.Securethebelt-coverbrackettotheforwarddeckange
attheinboardholewiththeacarriagebolt(1/4x3/4
inch)andaangenut(1/4inch)asshowninFigure12.
5.AligntheclipnutwiththeholeinthetopoftheCE
belt-coverbracket,andpushtheclipnutontothe
bracket(Figure12).
7
InstallingtheCEUpperGuards
Partsneededforthisprocedure:
1
CEshaftguard
1
CEforwardguard
1
CEtensionerguard
InstallingtheCEShaftGuard
ForStandardBlowers
1.AligntheCEshaftguardtothe3boltsand3nutsthat
securetheupperbearinghousing(Figure13).
G018858
1
2
4
5
6
6
7
4
4
3
g018858
Figure13
1.Serratednut(5/16inch)5.CEforwardguard
2.CEshaftguard6.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
7.CEtensionerguard
4.Hex-headbolt(1/4x3/4
inch)
2.SecuretheCEshaftguardtotheblowerwiththe3
serratednuts(Figure13).
8
InstallingtheCEShaftGuard
ForHDBlowers
InstalltheCEshaftguardtotheblowerassemblyusing2
nutsand2washers(Figure14).
g203156
Figure14
1.Nut
3.CEshaftguard(HD)
2.Washer4.Bolt
InstallingtheCEUpperGuards
1.AligntheCEforwardguardtotheupperblower
housing(Figure13).
2.SecuretheCEforwardguardtotheupperblower
housingwithahex-headbolt(1/4x3/4inch)anda
locknut(1/4inch)asshowninFigure13.
3.AligntheCEtensionerguardtotheupperblower
housing(Figure13).
4.SecuretheCEtensionerguardtotheupperblower
housingwith2hex-headbolt(1/4x3/4inch)and2
locknut(1/4inch)asshowninFigure13.
8
InstallingtheCELowerGuard
Partsneededforthisprocedure:
1
CElowerguard
2
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
Locknut(1/4inch)
RemovingtheBlower
Ifinstalledremovetheblowerassemblyfromthemower
deckasfollows:
1.Pullthespringloadedidlerpulleyawayfromthexed
springpost,andremovethebeltfromtheidlerpulley
(Figure15).
g203195
Figure15
1.Latchpin(lockingposition)6.Belt(alignedtotheidler
pulley)
2.Chutebracket
7.Idlerspringpost
3.Blowerassembly
8.Spring
4.Springhookends
9.Fixedspringpost
5.Idlerpivotbracket
9
2.Movetheidlerpivotbrackettowardthexedspring
post.removethehookofthespringfromtheidler
springpost(Figure15).
3.Routethebeltbeneaththeidlerpulley(Figure16).
G018367
1
2
3
2
4
6
5
7
7
g018367
Figure16
1.Drivepulley
5.Blower(housing
repositionedforillustrative
purposes)
2.Blowerbelt
6.Blowerinposition(housing
portionremovedfor
illustrativepurposes)
3.Blowerpulley7.Mowerdeck
4.Idler/tensionpulley
4.Removethebeltfromdrivepulley(Figure16).
5.Movetheblowerlatchpintotheopenpositionand
swingthebloweroutward(Figure15).
6.Removetheblowerandbeltfromthemowerdeck.
DrillingtheMountingHolesfortheCE
LowerGuard
1.AlignthelowerCElowerguardtotheblower-chute
bracketasshowninFigure17.
11
9
10
5
1
2
3
4
98
6
7
10
G018859
g018859
Figure17
1.Hole1
7.Hex-headbolt(1/4x3/4
inch)
2.Hole2
8.Locknut(1/4inch)
3.Hole39.Rivettails
4.Hole410.Blower-chutebracket
5.CElowerguard11.Drillbit7mm(0.277inch)
6.Washer
2.Alignhole2andhole4ofthelowerCElowerguard
totherivettailsprotrudingthroughtheblower-chute
bracket(Figure17).
Note:EnsurethattheangeoftheCElower
guard(theangewiththeholes)isatagainstthe
blower-chutebracket.
3.Marktheoutlineofhole1andhole3oftheCElower
guardontheblower-chutebracket,andremovetheCE
guard(Figure17).
4.Locatethemarksontheblower-chutebracket,and
center-punchthelocations.
5.Drill7mm(0.277inch)holesintheblower-chute
bracketatthe2center-punchmarks(Figure17).
10
InstallingtheCELowerGuard
Note:InstalltheCElowerguardwiththeblowerassembly
removedfromthemowerdeck;refertotheE-ZVac™Blower
andDriveKitInstallationInstructions.
1.AligntheCElowerguardtotheblower-chutebracket
(Figure17).
2.Alignhole2andhole4oftheCElowerguardto
therivettailsprotrudingthroughtheblower-chute
bracket(Figure17).
3.SecuretheCElowerguardtotheblowerwith2
hex-headbolts(1/4x3/4inch),2washers,and2
locknut(1/4inch)throughhole1andhole4ofthe
CEguard(Figure17).
InstallingtheBlower
Ifyouremovedtheblower,installtheblowerassemblyto
themowerdeckasfollows:
Note:Refertothe48inor52inE-ZVac™TwinSoftBagger
Owner’sManual.
1.Aligntheblowerbeltaroundthepulleyoftheblower
(Figure16).
2.Alignthepivotpinontheblowerwiththepivotpin
holeinthedeckandlowertheblowerontodeck.
3.Opentheblowerlatchpin,closetheblowertothe
deck,andsecurethelatchpintothechutebracket
(Figure15).
Note:Ensurethatthelatchpinextendsthroughthe
holeinchutebracketandtheCEpulleyguard.
4.Temporarilyroutethebeltbeneaththeidlerpulley
(Figure16).
5.Routethebeltaroundthedrivepulley(Figure16).
6.Movetheidler/tensionpulleytowardthexedspring
post,andinstallthespringbyaligningthespringhook
ontotheidlerspringpost(Figure15).
7.Pullthespringloadedidler/tensionpulleyawayfrom
thexedspringpost,androutethebeltaroundthe
idlerpulley(Figure16).
11
9
InstallingtheCEBeltCover
Partsneededforthisprocedure:
1
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1Retainer
InstallingtheCEBeltCoverBolt
1.Assemblethewasher(5/16x3/4inch)tothehex-head
bolt(1/4x3/4inch)asshowninFigure18.
g203194
Figure18
122cmMowerDeckShown
1.Hex-headbolt(1/4x3/4
inch)
5.Retainer
2.Washer(5/16x3/4inch)
6.Deckbracketnotch
3.Beltcover
7.CEbelt-coverbracket
4.Washer(1/4x1/2inch)8.Clipnut
2.Inserttheboltandwasherthroughtheholeinthetop
ofthebeltcoverfromtheOEMbloweranddrivekit
(Figure18).
3.Fromthebottomofthebeltcover,assemblethe
washer(1/4x1/2inch)andretaineroverthehex-head
boltthreads(Figure18).
Ensurethattheboltheadandwasherarepositioned
ushwiththeuppersurfaceofthebeltcoverandthe
washerandretainerareushwiththebottomsurface
ofthecover.
InstallingtheBeltCover
1.Unlatchtheblowerandpullitoutpartially.
2.Alignthebeltcoverwithnotchesinthedeckanges
(Figure18).
3.Alignthehex-headboltinthecoverwiththeclipnut
onthebelt-coverbracket.
4.Securethebeltcovertothecoverbracketwiththe
hex-headbolt(Figure18).
5.Opentheblowerlatchpin,closetheblowertothe
deck,andsecurethelatchpintothechutebracket.
12
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Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

Type
Installation guide

Toro CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower is an efficient and easy-to-use grass collection system that enhances the mowing experience. Designed for use with Toro Titan HD Riding Mowers, this CE Kit seamlessly integrates with the Blower and Drive Kit and the E-Z Vac™ Twin Bagger Kit to create a comprehensive bagging solution. The kit is engineered to collect grass clippings and debris effectively, leaving your lawn looking neat and well-maintained.

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