2. Toro
  3. CE Bagger Compliance Kit, 48in Z Master 2000 Series Mower

Toro CE Bagger Compliance Kit, 48in Z Master 2000 Series Mower Installation guide

  • Hello! I am an AI chatbot trained to assist you with the Toro CE Bagger Compliance Kit, 48in Z Master 2000 Series Mower Installation guide. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3394-391RevA
CEBaggerComplianceKit
48inZMaster
®
2000SeriesMower
ModelNo.127-0339
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:TocreateaCEbagger,installthiskitontheBlowerandDriveKitmodel78571andwiththeE-ZVac™TwinSoft
BaggerKitmodel78569.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemower.
2
Nopartsrequired
–
Removethedischargechute.
3
Nopartsrequired
–
Removethebeltcoverandbracket.
4
Nopartsrequired
–
Removetheblowerkitparts.
Pulleyguard1
Belt-coverbracket1
Carriagebolt(1/4x1)
1
Hex-headbolt(3/8x1inch)
1
5
Clipnut
1
Installthedeckbracket.
Shaftguard
1
Forwardguard1
6
Tensionerguard1
Installtheupperguards.
Lowerguard1
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
7
Locknut(1/4inch)
2
Installthelowerguard.
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1
8
Retainer1
Installthebeltcover.
9
Supportrod
1Installthesupportrod.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3394-391*A
1
PreparingtheMower
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,settheparking
brake,andremovetheignitionkey.
2.Thoroughlycleanmowerdeck.Alldebrismustbe
removedtoensurethekitwilltproperly.
3.Repairallbentordamagedareasandreplaceany
missingparts.
4.Lowerthemowerdecktothelowestheight-of-cut
position;refertothemowerOperator’sManual.
2
RemovetheDischargeChute
NoPartsRequired
RemovingtheDischargeChute
Important:Installtheside-dischargechutewhenyou
removethebaggerandblower.
1.Removethelocknut,bolt,spacer,andspringthatsecure
theside-dischargechutetothemowerdeck(Figure1).
g015594
1
6 2
4
7
3
5
Figure1
1.Bolt
5.Springinstalled
2.Spacer6.Side-dischargechute
3.Locknut
7.J-hookendofspring
4.Spring
2.Removethesidedischargechutefromthemowerdeck
(Figure1).
Note:Retainthechuteandhardwareforinstallation
whenoperatingthemowerwiththebloweraccessory
removed.
3
RemovingtheBeltCoverand
Bracket
NoPartsRequired
RemovingtheBeltCover
Removethebeltcoverasfollows:
1.Loosenandremovethebottomboltofthemower-deck
curtaintoreleasethecurtain(Figure2).Retainthebolt.
Figure2
1.Bolt
2.Curtain
2.Rotatetheboltthatsecuresthebeltcovertothe
counterclockwisetoloosenit(Figure3).
2
G018856
1
2
3
4
5
Figure3
1.Bolt(retainedtothebelt
cover)
4.Flangenut(3/8inch)
2.Beltcover
5.Carriagebolt(3/8x7/8
inch)
3.Cover-mountingbracket
3.Removethebeltcoverandboltfromthemounting
bracket(Figure3).
Note:Retainthebeltcoverandboltforinstallationwhen
operatingthemowerwiththebloweraccessoryremoved.
RemovingtheCoverMountingBracket
1.Removethe2boltsand2angenutsthatsecurethe
covermountingbrackettothedeck(Figure3).
Note:Retainaangenutforinstallationofthe
kit;refertoInstallingthePulleyGuardandBelt-Cover
Bracket(page5).
2.Removethebracket.
Note:Retainthecovermountingbracket,bolts,and
angenutforinstallationwhenoperatingthemower
withthebloweraccessoryremoved.
4
RemovingtheBlowerKitParts
(IfInstalled)
NoPartsRequired
RemovingtheBeltCoverfortheBlower
Iftheblowerkitisinstalledonthemachine,removethebelt
coverinstalledfrombloweranddrivekitasfollows:
1.Removethethumbscrewthatsecuresthebeltcover
(Figure4).
Figure4
1.Thumbscrew
3.Deckangehooks
2.Beltcover
2.Movethecoveroutwarduntiltheedgeofthecover
clearsthehooksinthedeckanges(Figure4).
3.Removethecoverfromthedeck.
Note:Discardthethumbscrew .
Note:Retainthebeltcoverforinstallationwith
thekit;refertoInstallingtheBeltCover(page9).
RemovingtheBeltCoverBracket
Iftheblowerkitisinstalledonthemachine,removethe
beltcoverbracketinstalledfromthebloweranddrivekitas
follows:
1.Removethe2carriagebolts(1/4x3/4inch)and2
locknuts(1/4inch)thatsecurethebeltcoverbracket
totheforwardangeofthemowerdeck(Figure3).
Note:Retain1carriageboltand2locknutsfor
installationwiththekit;refertoInstallingthePulley
GuardandBelt-CoverBracket(page5).
3
Figure5
1.Carriagebolt(1/4x3/4
inch)
3.Locknut
2.Beltcoverbracket
2.Removethebeltcoverbracketfromthemowerdeck
(Figure3).
Note:Discardthebeltcoverbracket.
RemovingtheShaftCoverand
Hardware
1.Removethe3serratednutsthatsecuretheshaftcover
totheblowerassembly(Figure6).
Note:Donotloosentheboltsandnutsthatsecurethe
upper-bearinghousingthatarebeneaththeshaftcover.
Note:Retaintheserratednutsfortheshaftguard
installation;refertoInstallingtheShaftGuard(page
6).
G018861
1
2
4
5
5
4
5
4
3
Figure6
BlowerShaftCoverandHardwareRemoval
1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4
inch)
2.Shaftcover5.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
2.Removeanddiscardtheshaftcover(Figure6).
3.Removethe3hex-headbolts(1/4x3/4inch)and3
locknuts(1/4inch)fromtheblowerhousingasshown
inFigure6.
Note:Retaintheboltsandnutsfortheguard
installation;refertoInstallingtheUpperGuards
(page6).
4
5
InstallingthePulleyGuardand
Belt-coverBracket
Partsneededforthisprocedure:
1Pulleyguard
1Belt-coverbracket
1
Carriagebolt(1/4x1)
1
Hex-headbolt(3/8x1inch)
1
Clipnut
InstallingthePulleyGuardand
Belt-CoverBracket
1.Aligntheholesofthepulleyguardtotheholeinthe
forwarddeectorbracketandtheoutboardholeinthe
forwarddeckange(Figure7).
Note:Thepulleybracketwrapsaroundtheoutboard
edgeofthedeectorbracket
Figure7
1.Pulleyguard
7.Flangenut(3/8inch)
2.Locknut(1/4inch,blower
kit)
8.Deectorbracket(forward)
3.Belt-coverbracket
9.Hex-headbolt(1/4x1
inch,CEkit)
4.Hex-headbolt(3/8x1
inch,CEkit)
10.Carriagebolt(1/4x3/4
inch,blowerkit)
5.Deckhole
11.Deckange(forward)
6.Clipnut
2.Alignthebelt-coverbrackettotheholesattherearside
oftheforwarddeckange(Figure7).
3.Securethepulleyguardandthebeltcoverbracketto
theforwarddeckangeattheoutboardholewiththe
carriagebolt(1/4x1inch,CEkit)andthelocknut
(1/4inch,blowerkit)thatyouremovedinstep1of
RemovingtheBeltCoverBracket(page3);referto
Figure7.
4.Securethebeltcoverbrackettotheforwarddeckange
attheinboardholewiththeacarriagebolt(1/4x3/4
inch,blowerkit)andthelocknut(1/4inch,blowerkit)
thatyouremovedinstep1ofRemovingtheBeltCover
Bracket(page3);refertoFigure7.
5.Aligntheholeintherearangeofthebelt-cover
bracketwiththeholeinthedeckwhereyouremoved
thebeltcoverbracketinstep1ofRemovingtheCover
MountingBracket(page3);refertoFigure7.
6.Securetherearangeofthebelt-coverbrackettothe
deckwithahex-headbolt(3/8x1inch)andtheange
nut(3/8inch)thatyouremovedinstep1ofRemoving
theCoverMountingBracket(page3);refertoFigure7.
7.Aligntheclipnutwiththeholeinthetopofthe
belt-coverbracket,andpushtheclipnutontothe
bracket(Figure7).
5
6
InstallingtheUpperGuards
Partsneededforthisprocedure:
1
Shaftguard
1Forwardguard
1Tensionerguard
InstallingtheShaftGuard
1.Aligntheshaftguardtothe3boltsand3nutsthat
securetheupper-bearinghousing(Figure8).
G018858
1
2
4
5
6
6
7
4
4
3
Figure8
1.Serratednut(5/16inch)
5.Forwardguard
2.Shaftguard6.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
7.Tensionerguard
4.Hex-headbolt(1/4x3/4
inch)
2.Securetheshaftguardtotheblowerwiththe3serrated
nutsthatyouremovedinstep1ofRemovingtheShaft
CoverandHardware(page4);referto(Figure8).
InstallingtheUpperGuards
1.Aligntheforwardguardtotheupperblowerhousing
(Figure8).
2.Securetheforwardguardtotheupperblowerhousing
withahex-headbolt(1/4x3/4inch)andalocknut
(1/4inch)thatyouremovedinstep3ofRemovingthe
ShaftCoverandHardware(page4);refertoFigure8).
3.Alignthetensionerguardtotheupperblowerhousing
(Figure8).
4.Securethetensionerguardtotheupperblowerhousing
with2hex-headbolt(1/4x3/4inch)and2locknut
(1/4inch)thatyouremovedinstep3ofRemovingthe
ShaftCoverandHardware(page4);refertoFigure8.
7
InstallingtheLowerGuard
Partsneededforthisprocedure:
1Lowerguard
2
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
Locknut(1/4inch)
RemovetheBlower
Ifinstalledremovetheblowerassemblyfromthemower
deckasfollows:
1.Pullthespringloadedidlerpulleyawayfromthexed
springpost,andremovethebeltfromtheidlerpulley
(Figure9).
Figure9
1.Latchpin(lockingposition)6.Belt(alignedtotheidler
pulley)
2.Chutebracket
7.Idlerspringpost
3.Blowerassembly
8.Spring
4.Springhookends
9.Fixedspringpost
5.Idlerpivotbracket
6
2.Movetheidlerpivotbrackettowardthexedspring
post.removethehookofthespringfromtheidler
springpost(Figure9).
3.Routethebeltbeneaththeidlerpulley(Figure10).
G018367
1
2
3
2
4
6
5
7
7
Figure10
1.Drivepulley
5.Blower(housing
repositionedforillustrative
purposes)
2.Blowerbelt
6.Blowerinposition(housing
portionremovedfor
illustrativepurposes)
3.Blowerpulley7.Mowerdeck
4.Idler/tensionpulley
4.Removethebeltfromdrivepulley(Figure10).
5.Movetheblowerlatchpintotheopenpositionand
swingthebloweroutward(Figure9).
6.Removetheblowerandbeltfromthemowerdeck.
DrillingtheMountingHolesforthe
LowerGuard
1.Alignthelowerguardtotheblower-chutebracketas
showninFigure11.
11
9
10
5
1
2
3
4
98
6
7
10
G018859
Figure11
1.Hole1
7.Hex-headbolt(1/4x3/4
inch)
2.Hole2
8.Locknut(1/4inch)
3.Hole39.Rivettails
4.Hole410.Blower-chutebracket
5.Lowerguard
11.Drillbit7mm(0.277inch)
6.Washer
2.Alignhole2andhole4ofthelowerguardtotherivet
tailsprotrudingthroughtheblower-chutebracket
(Figure11).
Note:Ensurethattheangeofthelowerguard(the
angewiththeholes)isatagainsttheblower-chute
bracket.
3.Marktheoutlineofhole1andhole3ofthelower
guardontheblower-chutebracket,andremovethe
guard(Figure11).
4.Locatethemarksontheblower-chutebracket,and
center-punchthelocations.
5.Drill7mm(0.277inch)holesintheblower-chute
bracketatthe2center-punchmarks(Figure11).
7
InstallingtheLowerGuard
Note:Installthelowerguardwiththeblowerassembly
removedfromthemowerdeck;refertothe48inE-ZVac™
BlowerandDriveKitInstallationInstructions.
1.Alignthelowerguardtotheblower-chutebracket
(Figure11).
2.Alignhole2andhole4ofthelowerguardtothe
rivettailsprotrudingthroughtheblower-chute
bracket(Figure11).
3.Securethelowerguardtotheblowerwith2hex-head
bolt(1/4x3/4inch),2washers,and2locknut(1/4
inch)throughhole1andhole4oftheguard(Figure
11).
InstallingtheBlower
IfyouremovedtheblowerinRemovetheBlower(page6),
installtheblowerassemblytothemowerdeckasfollows:
Note:Refertothe48in,52in,and60inE-ZVac™TwinSoft
BaggerOwner’sManual.
1.Aligntheblowerbeltaroundthepulleyoftheblower
(Figure10).
2.Alignthepivotpinontheblowerwiththepivotpin
holeinthedeckandlowertheblowerontothedeck.
3.Opentheblowerlatchpin,closetheblowertothedeck,
andsecurethelatchpintothechutebracket(Figure9).
Note:Ensurethatthelatchpinextendsthroughthe
holeinthechutebracketandthepulleyguard.
4.Temporarilyroutethebeltbeneaththeidlerpulley
(Figure10).
5.Routethebeltaroundthedrivepulley(Figure10).
6.Movetheidler/tensionpulleytowardthexedspring
post,andinstallthespringbyaligningthespringhook
ontotheidlerspringpost(Figure9).
7.Pullthespringloadedidler/tensionpulleyawayfrom
thexedspringpost,androutethebeltaroundthe
idlerpulley(Figure10).
8
InstallingtheBeltCover
Partsneededforthisprocedure:
1
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1Retainer
InstallingtheBeltCoverBolt
1.Assemblethewasher(5/16x3/4inch)tothehex-head
bolt(1/4x3/4inch)asshowninFigure12.
G018860
1
2
3
4
5
6
7
6
8
Figure12
1.Hex-headbolt(1/4x3/4
inch)
5.Retainer
2.Washer(5/16x3/4inch)
6.Deckbracketnotch
3.Beltcover7.Belt-coverbracket
4.Washer(1/4x1/2inch)8.Clipnut
8
2.Inserttheboltandwasherthroughtheholeinthetop
ofthebeltcoverfromthebloweranddrivekit(Figure
12).
3.Fromthebottomofthebeltcover,assemblethe
washer(1/4x1/2inch)andretaineroverthehex-head
boltthreads(Figure12).
Ensurethattheboltheadandwasherarepositioned
ushwiththeuppersurfaceofthebeltcoverandthe
washerandretainerareushwiththebottomsurface
ofthecover.
InstallingtheBeltCover
1.Unlatchtheblowerandpullitoutpartially.
2.Alignthebeltcoverwiththenotchesinthedeck
anges(Figure12).
3.Alignthehex-headboltinthecoverwiththeclipnut
onthebelt-coverbracket.
4.Securethebeltcovertothecoverbracketwiththe
hex-headbolt(Figure12).
5.Opentheblowerlatchpin,closetheblowertothe
deck,andsecurethelatchpintothechutebracket.
9
InstallingtheSupportRod
Partsneededforthisprocedure:
1
Supportrod
Procedure
1.Slidetheexistingsupportrodoutofthemower-deck
curtain(Figure13);retaintherodforfutureuseofthe
machinewithoutthebagger.
Figure13
1.Curtain2.Supportrod
2.Insertthenewsupportrodintothecurtain(Figure14).
Figure14
1.Curtain2.Supportrod
3.Securethesupportrodandmower-deckcurtainwith
theboltyouremovedinRemovingtheBeltCover
(page2)(Figure2).
9
Notes:
10
Notes:
11
/