Toro CE Kit, 132cm Z Master 4000 Series Riding Mower Installation guide

Brand: Toro

Model: CE Kit, 132cm Z Master 4000 Series Riding Mower

Category: Air blowers/dryers

Type: Installation guide

This manual is also suitable for

Toro CE Kit, 132cm Z Master 4000 Series Riding Mower is a durable addition to your lawn care equipment, offering a range of features to enhance your mowing experience. It's designed to create a CE bagger when installed on the Bagger Kit (Toro Model 78463) and provides enhanced safety features, including easily visible safety decals and instructions, warning labels for potential hazards, and guards to protect the operator from thrown objects and moving parts.

FormNo.3445-540RevA

CEKit

122cm,132cm,or152cmZMaster

4000SeriesRidingMower

ModelNo.145-1261

ModelNo.145-1262

ModelNo.145-1263

InstallationInstructions

Note:TocreateaCEbagger,installthiskitontheBaggerKit(T oroModel78463).

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal117-0923

117-0923

1.Warning—readthe

Operator’sManual;wear

hearingprotection.

4.Cutting/dismemberment

hazard,

impeller—disengage

thePTO,removethekey,

andwaitforallmoving

partstostop.

2.Thrownobject

hazard—keepbystanders

away.

5.Cutting/dismemberment

hazard,impeller—stay

awayfrommovingparts;

keepallguardsand

shieldsinplace.

3.Thrownobjecthazard,

deectorshield—do

notoperatewithoutthe

deector,dischargecover,

orgrasscollectionsystem

inplace

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3445-540*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheexistingsidedischarge

chute.

Nopartsrequired

–

RemovetheOEMcoverandbrackets.

Nopartsrequired

–

Removethebeltcoverfortheblower(if

installed).

CEpulleyguard

CEbelt-coverbracket(ifnotpreviously

installed)

Hex-headbolt(1/4x1inch)

Carriagebolt(1/4x3/4inch)

Locknut(1/4inch)

Hex-headbolt(3/8x1inch)—122cm

mowerdecksonly

Flangenut(3/8inch)—122cmmower

decksonly

Clipnut

Rearguard(122cmmowerdecksonly)

InstalltheCEpulleyguards.

CEshaftguard

CEforwardguard

CEtensionerguard

InstalltheupperCEguards.

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4inch)

Locknut(1/4inch)

InstallthelowerCEguard.

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

Retainer1

InstalltheCEbeltcover.

Lowersupportrod1

Flange-headbolt(1/4x3/4inch)

Locknut(1/4inch)

Installthenewlowersupportrod.

Height-of-cutcoverplate(122cmdecks)

Height-of-cutcoverplate(132cmand

152cmdecks)

Locknut(1/4inch)

Carriagebolt(1/4x3/4inch)

Installtheheight-of-cutcoverplates.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Thoroughlycleanthemowerdeck.

Note:Youmustremoveallthedebristoensure

thatthekitwilltproperly.

5.Repairallbentordamagedareasandreplace

anymissingparts.

6.Lowerthemowerdecktothelowestheight-of-cut

position;refertothemowerOperator’sManual.

RemovingtheExistingSide

DischargeChute

NoPartsRequired

Procedure

Removethebolt,spring,spacer,andlocknutsecuring

thedischargechuteandremovethedischargechute

(Figure1).

Note:Retainthesidedischargechute,bolt,spring,

spacer,andlocknutforinstallationifyouoperatethe

machinewiththebloweraccessoryremoved.

g348922

Figure1

1.Bolt

4.Spacer

2.Dischargechute5.Locknut

3.Spring

RemovingtheOEMCover

andBrackets

NoPartsRequired

RemovingtheBeltCover

IftheOEMbeltcoverisinstalled,removeitasfollows:

1.Rotatetheboltthatsecuresthebeltcovertothe

deckcounterclockwisetoloosenit(Figure2).

g203155

Figure2

1.Bolt(retainedtothebelt

cover)

4.Flangenut(3/8inch)

2.Beltcover

5.Carriagebolt(3/8x7/8

inch)

3.Cover-mountingbracket

2.RemovetheOEMbeltcoverandboltfromthe

mountingbracket(Figure2).

Note:RetaintheOEMbeltcoverandboltfor

installationwhenoperatingthemowerwiththeblower

accessoryremoved.

RemovingtheCoverMounting

Bracket

1.Removethe2boltsand2angenutsthat

securethecovermountingbrackettothedeck

(Figure2).

2.Removethebracket.

Note:RetaintheOEMcovermountingbracket,

bolts,andangenutforinstallationwhen

operatingthemowerwiththebloweraccessory

removed.

RemovingtheExistingLower

SupportRod

Removethelockingcotterpinfromtheexistinglower

supportrodandremoveit(Figure3).

Note:Retainthelockingcotterpinandlowersupport

rodforinstallationifyouoperatethemachinewiththe

bloweraccessoryremoved.

g350950

Figure3

1.Existinglowersupportrod2.Lockingcotterpin

RemovingtheBeltCover

fortheBlower(IfInstalled)

NoPartsRequired

RemovingtheBeltCoverforthe

Blower

Iftheblowerkitisinstalledonthemachine,remove

thebeltcoverinstalledfrombloweranddrivekitas

follows:

1.Removethethumbscrewthatsecuresthebelt

cover(Figure4).

g038117

Figure4

1.Thumbscrew2.Beltcover

2.Movethecoveroutwarduntiltheedgeofthe

coverclearsthehooksinthedeckanges

(Figure4).

3.Removethecoverfromthedeck.

Note:Discardthethumbscrew.

RemovingtheOEMShaftCover

andHardware

1.Removethe2nutsand2washersthatsecure

theOEMshaftcovertotheblowerassembly

(Figure5).

g203344

Figure5

122cmMowerDeckShown

1.Nut

3.OEMshaftcover

2.Washer4.Bolt

2.RemoveanddiscardtheOEMshaftcover

(Figure5).

InstallingtheCEPulley

Guards

Partsneededforthisprocedure:

CEpulleyguard

CEbelt-coverbracket(ifnotpreviouslyinstalled)

Hex-headbolt(1/4x1inch)

Carriagebolt(1/4x3/4inch)

Locknut(1/4inch)

Hex-headbolt(3/8x1inch)—122cmmowerdecks

only

Flangenut(3/8inch)—122cmmowerdecksonly

Clipnut

Rearguard(122cmmowerdecksonly)

122cmMowerDecks

1.AligntheholesoftheCEpulleyguardtothehole

intheforwarddeectorbracketandtheoutboard

holeintheforwarddeckange(Figure6).

Note:TheCEpulleybracketwrapsaroundthe

outboardedgeofthedeectorbracket

2.AligntheCEbelt-coverbracket(ifnotpreviously

installed)totheholesattherearsideofthe

forwarddeckange(Figure6).

3.SecuretheCEpulleyguardandthebeltcover

brackettotheforwarddeckangeatthe

outboardholeusing1hex-headbolt(1/4x1

inch)and1locknut(1/4inch)asshowninFigure

4.Securethebelt-coverbrackettotheforward

deckangeattheinboardholeusing1carriage

bolt(1/4x3/4inch)and1locknut(1/4inch)as

showninFigure6.

5.AligntheholeintherearangeoftheCE

belt-coverbracketwiththeholeinthedeck

whereyouremovedtheOEMbeltcoverbracket

instep1ofRemovingtheCoverMounting

Bracket(page4);refertoFigure6.

6.Aligntheclipnutwiththeholeinthetopofthe

CEbelt-coverbracket,andpushtheclipnut

ontothebracket(Figure6).

7.Looselyinstalltherearguardtothemowerdeck

using1hex-headbolt(3/8x1inch)and1ange

nut(3/8inch)asshowninFigure6.

Tightenthefastenersafteryouinstalltheblower;

refertoInstallingtheBlower(page10).

Important:Thisstepappliesto122cm

mowerdecksonly.

g351269

Figure6

1.CEpulleyguard6.Flangenut(3/8inch)

2.Belt-coverbracket

7.Locknut(1/4inch)

3.Rearguard(122cm

mowerdeckonly)

8.Deckange(forward)

4.Hex-headbolt(3/8x1

inch)

9.Carriagebolt(1/4x3/4

inch)

5.Clipnut10.Flange-headbolt(1/4x1

inch)

132cmand152cmMowerDecks

1.AligntheholesoftheCEpulleyguardtothehole

intheforwarddeectorbracketandtheoutboard

holeintheforwarddeckange(Figure7).

Note:TheCEpulleybracketwrapsaroundthe

outboardedgeofthedeectorbracket

2.AligntheCEbelt-coverbracket(ifnotpreviously

installed)totheholesattherearsideofthe

forwarddeckange(Figure7).

3.SecuretheCEpulleyguardandthebelt-cover

bracket(ifnotpreviouslyinstalled)tothe

forwarddeckangeattheoutboardholeusing1

hex-headbolt(1/4x1inch)and1locknut(1/4

inch)asshowninFigure7.

4.Securethebelt-coverbrackettotheforward

deckangeattheinboardholeusing1carriage

bolt(1/4x3/4inch)and1locknut(1/4inch)as

showninFigure7.

5.Aligntheclipnutwiththeholeinthetopofthe

CEbelt-coverbracket,andpushtheclipnut

ontothebracket(Figure7).

g351270

Figure7

1.CEpulleyguard5.Deckange(forward)

2.Belt-coverbracket(ifnot

previouslyinstalled)

6.Carriagebolt(1/4x3/4

inch)

3.Clipnut7.Flange-headbolt(1/4x1

inch)

4.Locknut(1/4inch)

InstallingtheCEUpper

Guards

Partsneededforthisprocedure:

CEshaftguard

CEforwardguard

CEtensionerguard

Procedure

1.Removethe3locknuts(1/4inch)fromthe

blowerassembly.

2.SecuretheCEtensionerguardtotheblower

usingthe2hex-headbolts(1/4x3/4inch)and

previouslyremoved2locknuts(1/4inch)as

showninFigure8.

3.SecuretheCEshaftguardusing2locknuts

(5/16inch)and2washers(Figure8).

4.SecuretheCEforwardguardusing1hex-head

bolt(1/4x3/4inch)andpreviouslyremoved

locknut(1/4inch)asshowninFigure8.

g351116

Figure8

122cmMowerDeckShown

1.Hex-headbolt(5/16x

1-3/4inches)

5.Locknut(1/4inch)

2.Washer(3/8inch)6.CEtensionerguard

3.Locknut(5/16inch)7.CEforwardguard

4.CEshaftguard8.Hex-headbolt(1/4x3/4

inch)

InstallingtheCELower

Guard

Partsneededforthisprocedure:

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4inch)

Locknut(1/4inch)

RemovingtheBlower

Iftheblowerassemblyisinstalled,removeitfromthe

mowerdeckasfollows:

1.Pullthespringloadedidlerpulleyawayfromthe

xedspringpost,andremovethebeltfromthe

idlerpulley(Figure9).

g203195

Figure9

1.Latchpin(lockingposition)6.Belt(alignedtotheidler

pulley)

2.Chutebracket

7.Idlerspringpost

3.Blowerassembly

8.Spring

4.Springhookends

9.Fixedspringpost

5.Idlerpivotbracket

2.Movetheidlerpivotbrackettowardthexed

springpostandremovethehookofthespring

fromtheidlerspringpost(Figure9).

3.Routethebeltbeneaththeidlerpulley(Figure

10).

g341600

Figure10

1.Blowerpulley4.Drivepulley

2.Idler/pulley5.Idler/tensionpulley

3.Blowerbelt

4.Removethebeltfromdrivepulley(Figure10).

5.Movetheblowerlatchpintotheopenposition

andswingthebloweroutward(Figure9).

6.Removetheblowerandbeltfromthemower

deck.

DrillingtheMountingHolesforthe

CELowerGuard

1.AlignthelowerCElowerguardtothe

blower-chutebracketasshowninFigure11.

g018859

Figure11

1.Hole1

7.Hex-headbolt(1/4x3/4

inch)

2.Hole2

8.Locknut(1/4inch)

3.Hole39.Rivettails

4.Hole410.Blower-chutebracket

5.CElowerguard11.Drillbit7mm(0.28inch)

6.Washer

2.Alignhole2andhole4ofthelowerCElower

guardtotherivettailsprotrudingthroughthe

blower-chutebracket(Figure11).

Note:EnsurethattheangeoftheCElower

guard(theangewiththeholes)isatagainst

theblower-chutebracket.

3.Marktheoutlineofhole1andhole3oftheCE

lowerguardontheblower-chutebracket,and

removetheCEguard(Figure11).

4.Locatethemarksontheblower-chutebracket,

andcenter-punchthelocations.

5.Drill7mm(0.28inch)holesintheblower-chute

bracketatthe2center-punchmarks(Figure11).

InstallingtheCELowerGuard

Note:InstalltheCElowerguardwiththeblower

assemblyremovedfromthemowerdeck;referto

theE-ZVac™BlowerandDriveKitInstallation

Instructions.

1.AligntheCElowerguardtotheblower-chute

bracket(Figure11).

2.Alignhole2andhole4oftheCElower

guardtotherivettailsprotrudingthroughthe

blower-chutebracket(Figure11).

3.SecuretheCElowerguardtotheblowerwith2

hex-headbolts(1/4x3/4inch),2washers,and

2locknuts(1/4inch)throughhole1andhole4

oftheCEguard(Figure11).

InstallingtheBlower

Ifyouremovedtheblower,installittothemowerdeck

asfollows:

Note:RefertotheBaggerKit(ToroModel78463)

manual.

1.Aligntheblowerbeltaroundthepulleyofthe

blower(Figure10).

2.Alignthepivotpinontheblowerwiththepivot

pinholeinthedeckandlowerthebloweronto

thedeck.

3.Opentheblowerlatchpin,closetheblowerto

thedeck,andsecurethelatchpintothechute

bracket(Figure9).

Note:Ensurethatthelatchpinextendsthrough

theholeinchutebracketandtheCEpulley

guard.

4.Temporarilyroutethebeltbeneaththeidler

pulley(Figure10).

5.Routethebeltaroundthedrivepulley(Figure

10).

6.Movetheidler/tensionpulleytowardthexed

springpost,andinstallthespringbyaligningthe

springhookontotheidlerspringpost(Figure9).

7.Pullthespringloadedidler/tensionpulleyaway

fromthexedspringpost,androutethebelt

aroundtheidlerpulley(Figure10).

InstallingtheCEBeltCover

Partsneededforthisprocedure:

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

1Retainer

InstallingtheCEBeltCoverBolt

1.Assemblethewasher(5/16x3/4inch)tothe

hex-headbolt(1/4x3/4inch)asshowninFigure

12.

g351271

Figure12

132cmMowerDeckShown

1.Washer(5/16x3/4inch)5.Washer(1/4x1/2inch)

2.Hex-headbolt(1/4x3/4

inch)

6.Retainer

3.Plasticplug

7.Clipnut

4.Beltcover

8.CEbelt-coverbracket

2.Inserttheboltandwasherthroughtheholein

thetopofthebeltcoverfromtheOEMblower

anddrivekit(Figure12).

3.Fromthebottomofthebeltcover,assemblethe

washer(1/4x1/2inch)andretaineroverthe

hex-headboltthreads(Figure12).

Ensurethattheboltheadandwasherare

positionedushwiththeuppersurfaceofthe

beltcoverandthewasherandretainerareush

withthebottomsurfaceofthecover.

InstallingtheBeltCover

1.Unlatchtheblowerandpullitoutpartially.

2.Alignthebeltcoverwithnotchesinthedeck

anges(Figure12).

3.Alignthehex-headboltinthecoverwiththeclip

nutonthebelt-coverbracket.

4.Securethebeltcovertothecoverbracketwith

thehex-headbolt(Figure12).

5.Installtheplasticplugintothecover(Figure12).

6.Opentheblowerlatchpin,closetheblowerto

thedeck,andsecurethelatchpintothechute

bracket.

InstallingtheNewLower

SupportRod

Partsneededforthisprocedure:

1Lowersupportrod

Flange-headbolt(1/4x3/4inch)

Locknut(1/4inch)

Procedure

1.Threadthenewlowersupportrodthroughthe

lowerskirtopening.

2.Securetherodusing1ange-headbolt(1/4x

3/4inch)and1locknut(1/4inch)asshownin

Figure13.

g351272

Figure13

1.Lowersupportrod

3.Flange-headbolt(1/4x

3/4inch)

2.Locknut(1/4inch)

InstallingtheHeight-of-Cut

CoverPlates

Partsneededforthisprocedure:

Height-of-cutcoverplate(122cmdecks)

Height-of-cutcoverplate(132cmand152cmdecks)

Locknut(1/4inch)

Carriagebolt(1/4x3/4inch)

122cmMowerDecks

Securethe2height-of-cutcoverplatestothe102to

140mmrangesoftheheight-of-cutbracketusing2

carriagebolts(1/4x3/4inch)and2locknuts(1/4inch)

asshowninFigure14andFigure15.

g351283

Figure14

1.Height-of-cutbracket3.Locknut(1/4inch)

2.Height-of-cutcoverplate

(122cmdecks)

4.Carriagebolt(1/4x3/4

inch)

g351823

Figure15

InstalledView

132cmand152cmMowerDecks

Securethe2height-of-cutcoverplatestothe133mm

and140mmrangesoftheheight-of-cutbracketusing

2carriagebolts(1/4x3/4inch)and2locknuts(1/4

inch)asshowninFigure16andFigure17.

g351284

Figure16

1.Height-of-cutbracket3.Height-of-cutcoverplate

(132cmand152cm

decks)

2.Locknut(1/4inch)4.Carriagebolt(1/4x3/4

inch)

g351824

Figure17

InstalledView

Notes:

Toro CE Kit, 132cm Z Master 4000 Series Riding Mower Installation guide

Brand: Toro

Model: CE Kit, 132cm Z Master 4000 Series Riding Mower

Category: Air blowers/dryers

Type: Installation guide

This manual is also suitable for

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Toro CE Kit, 132cm Z Master 4000 Series Riding Mower Installation guide

This manual is also suitable for

Toro CE Kit, 132cm Z Master 4000 Series Riding Mower Installation guide

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