Huawei FusionModule 1000A40 Maintenance Manual

FusionModule1000A40 IT Solution

V200R002C00

Maintenance Guide (2016.05, AI

Version)

Issue

04

Date

2018-01-05

HUAWEI TECHNOLOGIES CO., LTD.

Issue 04 (2018-01-05)

Huawei Proprietary and Confidential

i

No part of this document may be reproduced or transmitted in any form or by any means without prior

written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.

All other trademarks and trade names mentioned in this document are the property of their respective

holders.

Notice

The purchased products, services and features are stipulated by the contract made between Huawei and

the customer. All or part of the products, services and features described in this document may not be

within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,

information, and recommendations in this document are provided "AS IS" without warranties, guarantees or

representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the

preparation of this document to ensure accuracy of the contents, but all statements, information, and

recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.

Address:

Huawei Industrial Base

Bantian, Longgang

Shenzhen 518129

People's Republic of China

Website:

http://e.huawei.com

FusionModule1000A40 IT Solution

Maintenance Guide (2016.05, AI Version)

About This Document

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Huawei Proprietary and Confidential

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About This Document

Purpose

This document describes the operation methods and precautions for the FusionModule1000A

prefabricated all-in-one data center (FusionModule1000 for short) in terms of the routine

maintenance, emergency operations, and parts replacement. It provides you a quick grasp of

the operation and maintenance (O&M) methods of the FusionModule1000.

Intended Audience

This document is intended for:

 Maintenance engineers

 Technical support engineers

 System engineers

 Hardware installation engineers

 Commissioning engineers

 Data configuration engineers

Symbol Conventions

The symbols that may be found in this document are defined as follows.

Symbol

Description

Indicates an imminently hazardous situation which, if

not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

FusionModule1000A40 IT Solution

Maintenance Guide (2016.05, AI Version)

About This Document

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Symbol

Description

Indicates a potentially hazardous situation which, if not

avoided, could result in equipment damage, data loss,

performance deterioration, or unanticipated results.

NOTICE is used to address practices not related to

personal injury.

Calls attention to important information, best practices

and tips.

NOTE is used to address information not related to

personal injury, equipment damage, and environment

deterioration.

Change History

Changes between document issues are cumulative. The latest document issue contains all

updates made in previous issues.

Issue 04 (2018-01-05)

 Added the Tyco fire extinguishing system.

 Divided the server cabinet layout into two scenarios.

Issue 03 (2017-08-20)

 Changed the end door structure at the outdoor unit side of the pre-fab. module.

 Changed the position of the card reader at the main entrance of the pre-fab. module.

Issue 02 (2017-01-10)

 Changed the appearance of camera mounting kits.

 Marked the camera installation procedure as optional.

 Adjusted the architecture of the manual.

 Optimized the content of the manual.

Issue 01 (2016-08-30)

This issue is the first official release.

FusionModule1000A40 IT Solution

Maintenance Guide (2016.05, AI Version)

Contents

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Contents

About This Document .................................................................................................................... ii

1 O&M Precautions .......................................................................................................................... 1

2 Preparations.................................................................................................................................... 3

2.1 Tools ............................................................................................................................................................................. 3

2.2 Obtaining Technical Documents ................................................................................................................................... 5

2.3 O&M Personnel Skill Requirements ............................................................................................................................ 6

2.4 Contacting Huawei Technical Support ......................................................................................................................... 7

3 Maintenance ................................................................................................................................... 8

3.1 Routine Maintenance .................................................................................................................................................... 8

3.2 Monthly Maintenance ................................................................................................................................................... 9

3.2.1 Power Supply and Distribution System ..................................................................................................................... 9

3.2.2 Cooling System ........................................................................................................................................................ 10

3.2.3 Monitoring System .................................................................................................................................................. 12

3.2.4 Fire Extinguishing System (Standard) ..................................................................................................................... 13

3.2.5 Fire Extinguishing System (CE Kidde) ................................................................................................................... 15

3.2.6 Fire Extinguishing System (CE Tyco) ..................................................................................................................... 16

3.2.7 Other Systems .......................................................................................................................................................... 17

3.3 Quarterly Maintenance ............................................................................................................................................... 18

3.3.1 Power Supply and Distribution System ................................................................................................................... 18

3.3.2 Cooling System ........................................................................................................................................................ 20

3.3.3 Monitoring System .................................................................................................................................................. 24

3.3.4 Fire Extinguishing System (Standard) ..................................................................................................................... 25

3.3.5 Fire Extinguishing System (CE Kidde) ................................................................................................................... 26

3.3.6 Fire Extinguishing System (CE Tyco) ..................................................................................................................... 26

3.3.7 Other Systems .......................................................................................................................................................... 27

3.4 Semi-annual Maintenance ........................................................................................................................................... 28

3.4.1 Power Supply and Distribution System ................................................................................................................... 28

3.4.2 Cooling System ........................................................................................................................................................ 28

3.4.3 Monitoring System .................................................................................................................................................. 30

3.4.4 Fire Extinguishing System (Standard) ..................................................................................................................... 32

3.4.5 Fire Extinguishing System (CE Kidde) ................................................................................................................... 34

3.4.6 Fire Extinguishing System (CE Tyco) ..................................................................................................................... 37

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3.4.7 Other Systems .......................................................................................................................................................... 39

3.5 Annual Maintenance ................................................................................................................................................... 41

4 Alarms and Faults ....................................................................................................................... 44

4.1 Alarm Handling Flowchart ......................................................................................................................................... 44

4.2 Viewing and Collecting Alarm Information ................................................................................................................ 45

4.3 Determining the Faulty Area and Alarm Severity ....................................................................................................... 46

4.4 Locating and Rectifying Faults ................................................................................................................................... 47

4.5 Emergency Operation ................................................................................................................................................. 49

4.6 Fire Alarms (Standard) ................................................................................................................................................ 50

4.7 Fire Alarms (CE)......................................................................................................................................................... 51

4.8 Temperature Alarms .................................................................................................................................................... 51

4.9 Humidity Alarms ........................................................................................................................................................ 53

4.10 Door Status Alarm .................................................................................................................................................... 54

4.11 Access Alarm ............................................................................................................................................................ 55

4.12 Water Intrusion Alarm ............................................................................................................................................... 55

4.13 Mains Outage Alarm ................................................................................................................................................. 56

4.14 Communication Failure Alarms ................................................................................................................................ 57

4.15 SPD Alarm ................................................................................................................................................................ 57

4.16 ATS Alarm ................................................................................................................................................................ 58

4.17 UPS2000-G Alarms .................................................................................................................................................. 59

4.18 20 kW Air-Cooled Precision Air Conditioner Alarms............................................................................................... 60

5 Components Replacement ......................................................................................................... 67

5.1 Replacing Power Supply and Distribution System Components ................................................................................ 67

5.1.1 Replacing a PD510 electricity meter ....................................................................................................................... 67

5.1.2 Replacing the SPD in a PDC ................................................................................................................................... 68

5.1.3 Replacing a Monitoring rPDU ................................................................................................................................. 70

5.1.4 Replacing an rPDU .................................................................................................................................................. 71

5.1.5 Replacing a Light (Standard) ................................................................................................................................... 73

5.1.6 Replacing a Light (CE) ............................................................................................................................................ 76

5.2 Replacing Cooling System Components .................................................................................................................... 77

5.2.1 Replacing a Remote T/H Sensor for an Air Conditioner ......................................................................................... 77

5.2.2 Replacing Parts of an Air-Cooled Precision Air Conditioner................................................................................... 78

5.2.3 Replacing Air Filters for a 20 kW Air-cooled Precision Air Conditioner ................................................................ 78

5.2.4 Replacing a Ventilation Vent Air Filter .................................................................................................................... 80

5.2.5 Replacing Thermal Insulation Foam ........................................................................................................................ 81

5.2.6 Replacing Pipes ....................................................................................................................................................... 82

5.2.6.1 Replacing the Humidifier Water Refill Pipe for a Precision Air Conditioner ....................................................... 82

5.2.6.2 Replacing the Condensate Drainpipe of a Precision Air Conditioner ................................................................... 83

5.2.6.3 Replacing a Dehumidifier ..................................................................................................................................... 84

5.3 Replacing Monitoring System Components ............................................................................................................... 85

5.3.1 Replacing a Water Sensor (Point Type) ................................................................................................................... 85

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5.3.2 Replacing a Door Status Sensor ............................................................................................................................... 87

5.3.3 Replacing a Camera ................................................................................................................................................. 88

5.3.4 Replacing a VCN500 ............................................................................................................................................... 90

5.3.5 Replacing a LAN Switch ......................................................................................................................................... 92

5.3.6 Replacing the ECC500 Collector ............................................................................................................................. 93

5.3.7 Replacing an RH2288 Server................................................................................................................................... 94

5.3.8 Replacing Access Control Components ................................................................................................................... 96

5.3.8.1 (Optional) Replacing an End Door Card Reader .................................................................................................. 96

5.3.8.2 (Optional) Replacing an End Wall Card Reader ................................................................................................... 97

5.3.8.3 Replacing an Exit Button ...................................................................................................................................... 99

5.3.8.4 Replacing an Electronic Lock ............................................................................................................................. 100

5.3.8.5 Replacing an Emergency Door Release Button .................................................................................................. 102

5.3.8.6 Replacing an Access Controller .......................................................................................................................... 104

5.4 Replacing Fire Extinguishing System Devices (Standard) ....................................................................................... 106

5.4.1 Replacing a Smoke Detector (Standard) ................................................................................................................ 106

5.4.2 Replacing a Heat detector (Standard) .................................................................................................................... 108

5.4.3 Replacing the Gas Release Indicator (Standard) .................................................................................................... 110

5.4.4 Replacing an Indoor Fire Alarm Horn/Strobe (Standard) ...................................................................................... 112

5.4.5 Replacing a Fire Alarm Sounder (Standard) .......................................................................................................... 114

5.4.6 Replacing the Emergency Start/Abort Switch (Standard) ...................................................................................... 116

5.4.7 Replacing Batteries for the Fire Alarm Control Panel (Standard) .......................................................................... 118

5.4.8 Replacing a Fire Cylinder (Standard) .................................................................................................................... 120

5.4.9 Charging Extinguishant ......................................................................................................................................... 127

5.4.10 Replacing a Fire Alarm Control Panel (Standard) ............................................................................................... 130

5.4.11 Replacing an Emergency Light (Standard) .......................................................................................................... 132

5.5 Replacing Fire Extinguishing System Devices (CE Kidde)...................................................................................... 133

5.5.1 Replacing a Smoke Detector (CE) ......................................................................................................................... 133

5.5.2 Replacing a Heat Detector (CE) ............................................................................................................................ 135

5.5.3 Replacing Warning Signs (CE) .............................................................................................................................. 137

5.5.4 Replacing a StroBell (CE) ..................................................................................................................................... 140

5.5.5 Replacing a Buzzer (CE) ....................................................................................................................................... 142

5.5.6 Replacing the Extinguishant Discharge Abort (CE) .............................................................................................. 144

5.5.7 Replacing a Fire Cylinder (CE) ............................................................................................................................. 146

5.5.8 Replacing the Extinguishant Control Panel (CE)................................................................................................... 148

5.5.9 Replacing Batteries for the Extinguishant Control Panel (CE) .............................................................................. 151

5.5.10 Replacing an Emergency Light (CE) ................................................................................................................... 152

5.6 Replacing Fire Extinguishing System Devices (CE Tyco) ....................................................................................... 153

5.6.1 Replacing a Smoke Detector (CE) ......................................................................................................................... 153

5.6.2 Replacing a Heat Detector (CE) ............................................................................................................................ 155

5.6.3 Replacing Warning Signs (CE) .............................................................................................................................. 156

5.6.4 Replacing an Internal Horn Strobe (CE) ................................................................................................................ 158

5.6.5 Replacing an External Horn Strobe (CE) ............................................................................................................... 160

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5.6.6 Replacing a Fire Alarm Bell (CE) .......................................................................................................................... 163

5.6.7 Replacing the Extinguishant Abort Button (CE) .................................................................................................... 165

5.6.8 Replacing Batteries for the Extinguishant Control Panel (CE) .............................................................................. 168

5.6.9 Replacing a Fire Cylinder (CE) ............................................................................................................................. 169

5.6.10 Replacing the Extinguishant Control Panel (CE)................................................................................................. 172

5.6.11 Replacing an Emergency Light (CE) ................................................................................................................... 174

6 Emergency Operations ............................................................................................................. 177

6.1 Emergency Operations for Mains Failure ................................................................................................................. 177

6.2 Emergency Operations for Circuit Breaker Tripping ................................................................................................ 178

6.3 Emergency Operations for Overload ........................................................................................................................ 178

6.4 Emergency Operations for Overtemperature ............................................................................................................ 179

6.5 Emergency Operations for the Management System Communication Failure ......................................................... 179

6.6 Emergency Operations When Pre-fab. Module Door Cannot Open ......................................................................... 180

6.7 Emergency Operations for Pre-fab. Module Door Open .......................................................................................... 181

6.8 Emergency Operations for a Single Fire Alarm (Standard) ...................................................................................... 182

6.9 Emergency Operations for a Double Fire Alarm (Standard) ..................................................................................... 184

6.10 FIRE RELAY Emergency Operations (CE) ............................................................................................................ 186

6.11 LOCAL FIRE Emergency Operations (CE) ........................................................................................................... 187

7 FusionModule1000 Emergency Exit Guide .......................................................................... 189

A Acronyms and Abbreviations ................................................................................................ 190

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1 O&M Precautions

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1 O&M Precautions

Power Supply and Distribution System

 When operating power distribution equipment, follow the local regulations and rules.

 When performing high-voltage and AC operations, use dedicated tools and wear

protection equipment.

 Before replacing a component which is not hot swappable, you must switch off the

upstream circuit breaker, and verify that the component to be replaced is power off.

 Assess impact on the system before switching off the general circuit breaker or cutting

off the cooling system during parts replacement.

 Do not install or remove power cables for a device which is powered on. Transient

contact between the core of the power cable and the conductor may generate electric arcs

or sparks, which may cause fire or hurt human eyes.

 Before removing component cables, mark the cables with their corresponding port

numbers for later connection.

 Before connecting a power cable, check that the label on the power cable is correct.

 For the detailed power control relationships between devices, see the power distribution

system diagram.

During battery O&M, observe the following:

 Insulate tools before battery O&M.

 Assign only professional engineers to perform the O&M.

 Do not use any organic solvent to clean batteries.

 Do not remove the safety valve or fill anything into batteries.

 Do not smoke or use fire around batteries.

 Do not place tools on bare batteries terminals.

 Do not short-circuit the terminals of lead-acid batteries; otherwise, a fire may occur.

 Do not maintain batteries online. Replace a battery if it is faulty.

 Charge the battery within 24 hours after battery discharge; otherwise, the battery

capacity will be affected.

 Do not open lead-acid batteries as electrolyte leakage may cause bodily injuries. If you

contact the electrolyte accidentally, immediately clean your skin with water and seek

medical advice from a doctor.

 Replace batteries only with the ones of the same or equivalent type. Improper battery

replacement may cause an explosion.

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1 O&M Precautions

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Cooling System

 Assign only professional engineers to perform O&M for the cooling system.

 Do not block the air exhaust and return vents of air conditioners.

 Promptly put serviced units into use after the cooling system is maintained; otherwise,

equipment cannot work at optimal status.

 If the number of running air conditioners in an area is less than the rated minimum

number, some loads must be powered off; otherwise, temperature inside the pre-fab.

module may go out of control.

 For detailed configurations of the cooling system, see the initial configuration parameter

manual for the solution in use.

Management System

 Assign only professional engineers to perform O&M for the management system.

 Routine maintenance for the management system is critical for long-term stable and

efficient operation of the FusionModule1000 because most alarms are reported over the

management system.

 Promptly handle reported alarms to prevent equipment damage or service interruption.

 For detailed initial configurations for the management system, see the initial

configuration parameter manual for the solution in use.

Fire Extinguishing System

 Do not smoke or use open flame inside the pre-fab. module.

 Assign only qualified engineers to perform O&M for the fire extinguishing system.

 Before maintaining the fire extinguishing system or its components, inform the related

administrative departments.

 During fire extinguishing system commissioning, disconnect the solenoid valve, and

insert the fire cylinder safety pin to prevent agent release by mistake.

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2 Preparations

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2 Preparations

2.1 Tools

Table 2-1 Tools

Tools

Phillips screwdriver

M4/M6/M8

Flat-head screwdriver

(2–5 mm)

Adjustable wrench

Electrician's knife

Needle-nose pliers

Diagonal pliers

Crimping tool

Wire stripper

RJ45 crimping tool

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Tools

Cable cutter

Hex key

Hand-held

thermohygrograph

Multimeter

Electroprobe

Network cable tester

Heat gun

Utility knife

Step ladder (2 m)

Cable tie

Insulation tape

ESD wrist strap

ESD gloves

Protective gloves

Clamp meter

Socket wrench

ESD floor suction plate

N/A

The listed tools are for routine maintenance only. Prepare other tools as required.

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2.2 Obtaining Technical Documents

Table 2-2 Document list

Technical

Document

Function

Obtaining Method (Remarks)

FusionModule1000A

40 IT Solution

V200R002C00

Initial Configuration

Parameter Manual

(2016.05, AI

Version)

Describes the initial

configurations of each

system in the solution

and provides the initial

configuration tables and

device layout diagrams

for each system.

Obtain the document for the solution in

use.

Download this document from

http://e.huawei.com.

FusionModule1000A

40 IT Solution

V200R002C00

Quick Installation

Guide (2016.05, AI

Version)

Briefly describes how to

install a solution onsite

and provides the

installation diagrams.

Obtain the document for the solution in

use.

Download this document from

http://e.huawei.com.

FusionModule1000A

40 IT Solution

V200R002C00

Installation Guide

(2016.05, AI

Version)

Describes details about

how to install the

FusionModule1000.

Download this document from

http://e.huawei.com.

FusionModule1000A

40 IT Solution

V200R002C00

Commissioning

Guide (2016.05, AI

Version)

Describes details about

how to commission the

FusionModule1000.

Download this document from

http://e.huawei.com.

ECC500

V600R001C03 User

Manual

Describes how to

operate and maintain the

collector.

The ECC500 version in use prevails. If

the ECC500 version is ECC500

V600R001C03, see ECC500

V600R001C03 User Manual.

Download this document from

http://e.huawei.com.

iManager NetEco

Product Document -

(NetEco Version)

Provides guidance for

installing the monitoring

devices and configuring

the monitoring software.

The NetEco

Administrator Guide and

NetEco Commissioning

Guide mentioned in the

text are integrated into

the iManager NetEco

Product Documentation

(NetEco Version).

The NetEco version depends on the

version in use. Click on the NetEco

WebUI to obtain the NetEco version. If

the NetEco version is iManager NetEco

V600R007C50, see the iManager

NetEco Product Document -

(V600R007C50) for details.

Download this document from

http://e.huawei.com.

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Technical

Document

Function

Obtaining Method (Remarks)

iManager NetEco

(NetEco Version)

PowerEcho User

Manual

PowerEcho is

configured for iManager

NetEco V600R007C60

and later versions. This

document mainly

describes the

installation, start, stop,

and removal of the

PowerEcho, as well as

how to operate and

maintain the NetEco

using the PowerEcho.

The NetEco version depends on the

version in use. Click on the NetEco

WebUI to obtain the NetEco version. If

the NetEco version is iManager NetEco

V600R007C60, see iManager NetEco

V600R007C60 PowerEcho User

Manual for details.

Download this document from

http://e.huawei.com.

UPS2000-G-(6

kVA-20 kVA) User

Manual

Describes how to

operate and maintain the

UPS.

Download this document from

http://e.huawei.com.

NetCol5000-A 20

kW Air-Cooled

In-Row Precision

Air Conditioner

User Manual

Describes how to

operate and maintain the

air conditioner.

Download this document from

http://e.huawei.com.

Gas extinguishing

controller documents

Describes how to install,

commission, and

maintain the gas

extinguishing controller.

Delivered with the fire control panel.

FusionModule1000A

V200R002C00&C10

Outsourced

Component

Document Package

Describes how to use

and maintain outsourced

components.

Download this document from

http://3ms.huawei.com.

If the link is unavailable, contact the

local GTAC or TAC.

2.3 O&M Personnel Skill Requirements

Table 2-3 FusionModule1000 O&M personnel skill requirements

Field

Personnel Skill Requirement

Power Supply and

Distribution

System

 Familiar with the power supply and distribution system

configurations and the operations for each core component in the

FusionModule1000

 With power distribution engineer qualifications

Cooling System

 Familiar with the cooling system configurations and the

operations for each core component in the FusionModule1000

 With cooling engineer qualifications

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Field

Personnel Skill Requirement

Management

system

 Familiar with the management system configurations and the

operations for each core component in the FusionModule1000

 With ELV engineer qualifications

Fire extinguishing

system

 Familiar with the fire extinguishing system configurations and the

operations for each core component in the FusionModule1000

 With fire engineer qualifications

Lighting and

structural systems

 Familiar with the overall configurations and layout of the

FusionModule1000

 Experienced in maintaining the FusionModule1000

2.4 Contacting Huawei Technical Support

If a fault alarm persists after you locate and rectify the fault by following instructions in this

document, contact Huawei technical support for remote troubleshooting assistance.

When contacting Huawei technical support, you need to provide the following information:

 Full name of the site where the fault alarm occurs

 Name and phone number of the contact person

 Fault scenario and detailed fault information

Table 2-4 Obtaining technical support from Huawei

If...

Then...

Method

A critical alarm

is generated.

Refer to the

emergency

operation guide.

Clear the alarm by following the procedure

described in the emergency operation guide. If

no information is available, contact Huawei

technical support.

Contact Huawei

technical support.

Log in to http://e.huawei.com to obtain the

hotline of the desired region.

A non-critical

alarm is

generated.

Refer to alarm

handling cases or

obtain related

documentation.

 Log in to http://e.huawei.com, and click

to obtain

help.

 Browse or enter keywords to search for

Huawei FusionModule 1000A40 Maintenance Manual

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