Huawei FusionModule1000B V100R003C00 Commissioning Manual

FusionModule1000B Water-Cooled IT Solution

V100R003C00

Commissioning Guide

Issue

02

Date

2017-01-10

HUAWEI TECHNOLOGIES CO., LTD.

Issue 02 (2017-01-10)

Huawei Proprietary and Confidential

i

No part of this document may be reproduced or transmitted in any form or by any means without prior

written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.

All other trademarks and trade names mentioned in this document are the property of their respective

holders.

Notice

The purchased products, services and features are stipulated by the contract made between Huawei and

the customer. All or part of the products, services and features described in this document may not be

within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,

information, and recommendations in this document are provided "AS IS" without warranties, guarantees or

representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the

preparation of this document to ensure accuracy of the contents, but all statements, information, and

recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.

Address:

Huawei Industrial Base

Bantian, Longgang

Shenzhen 518129

People's Republic of China

Website:

http://e.huawei.com

FusionModule1000B Water-Cooled IT Solution

Commissioning Guide

About This Document

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ii

About This Document

Purpose

This document describes how to power on and commission the FusionModule1000B

prefabricated modular data center solution (FusionModule1000B for short) in terms of

power-on commissioning preparations, checking items and precautions, power-on check,

power-on commissioning, joint commissioning, and power-off. This document also describes

the power-on commissioning, joint commissioning, and power-off methods for core

components of the solution. It provides you a quick grasp of the commissioning method.

Intended Audience

This document is intended for:



Commissioning engineers



Technical support engineers



System engineers



Maintenance engineers

Symbol Conventions

The symbols that may be found in this document are defined as follows.

Symbol

Description

Indicates an imminently hazardous situation which, if

not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

FusionModule1000B Water-Cooled IT Solution

Commissioning Guide

About This Document

Issue 02 (2017-01-10)

Huawei Proprietary and Confidential

iii

Symbol

Description

Indicates a potentially hazardous situation which, if not

avoided, could result in equipment damage, data loss,

performance deterioration, or unanticipated results.

NOTICE is used to address practices not related to

personal injury.

Calls attention to important information, best practices

and tips.

NOTE is used to address information not related to

personal injury, equipment damage, and environment

deterioration.

Change History

Changes between document issues are cumulative. The latest document issue contains all

updates made in previous issues.

Issue 02 (2017-01-10)



Management system commissioning: Optimized the content.



Fire extinguishing system commissioning (standard): Optimized the content.



Fire extinguishing system commissioning (CE): Optimized the content.



Management system initial configuration: Optimized the NetEco version number.



Fire extinguishing device commissioning (standard): Optimized the content.



Fire extinguishing device commissioning (CE): Optimized the content.

Issue 01 (2016-09-25)

This issue is the first official release.

FusionModule1000B Water-Cooled IT Solution

Commissioning Guide

Contents

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Contents

About This Document .................................................................................................................... ii

1 Precautions for Power-On Commissioning ............................................................................. 1

2 Basic Rules for Power-On Commissioning ............................................................................. 2

3 General power-on commissioning process .............................................................................. 3

4 Preparations for Power-On Commissioning ........................................................................... 4

4.1 Tool Preparations .......................................................................................................................................................... 4

4.2 Obtaining Technical Documents ................................................................................................................................... 5

4.3 Commissioning Personnel Skill Requirements ............................................................................................................. 7

4.4 Preparing for the Power Supply and Distribution System Power-On Commissioning ................................................. 8

4.5 Preparing for the Cooling System Power-On Commissioning ..................................................................................... 9

4.5.1 Preparation Process .................................................................................................................................................... 9

4.5.2 Material preparations for the secondary refrigerant ................................................................................................... 9

4.5.3 Configuring Cooling Components ........................................................................................................................... 13

4.5.4 Verifying the Setting of the Automatic Water Refill Valve ...................................................................................... 16

4.5.5 Switching Valves for Filling Secondary Refrigerant ............................................................................................... 18

4.5.6 Filling Secondary Refrigerant .................................................................................................................................. 19

4.5.7 Expelling Air from the Cooling System ................................................................................................................... 21

4.5.7.1 Expelling Air from the Expansion Tanks .............................................................................................................. 21

4.5.7.2 Expelling Air from the LCU ................................................................................................................................. 23

4.5.7.3 Expelling Air from Chillers .................................................................................................................................. 24

4.5.8 Switching Valves to the Operating State .................................................................................................................. 28

4.6 Preparing for the Management System Power-On Commissioning ........................................................................... 29

4.7 Preparing for the Fire Extinguishing System Power-On Commissioning................................................................... 29

4.8 (Optional) Auxiliary Heating for Extra Low Temperatures ........................................................................................ 30

5 Items to Be Checked Before Power-On .................................................................................. 32

6 Power-On Commissioning ........................................................................................................ 36

6.1 General Power-On Commissioning Process ............................................................................................................... 36

6.2 Power-On Commissioning .......................................................................................................................................... 37

6.3 Normal Power-On Checking for Components ............................................................................................................ 38

7 System Commissioning ............................................................................................................. 44

FusionModule1000B Water-Cooled IT Solution

Commissioning Guide

Contents

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7.1 Power Supply and Distribution System Commissioning ............................................................................................ 44

7.1.1 Verifying the Switchover Between Two Power Supplies ......................................................................................... 44

7.1.2 Commissioning the Logic Load Disconnection (Powering-Off) of the Power Supply System Under Normal

Temperature ...................................................................................................................................................................... 45

7.2 Commissioning the Cooling System ........................................................................................................................... 46

7.3 Commissioning the Management System ................................................................................................................... 46

7.4 Commissioning the Fire Extinguishing System (Standard) ........................................................................................ 47

7.5 Fire Extinguishing System Commissioning (CE) ....................................................................................................... 58

8 Shutting Down and Powering Off .......................................................................................... 66

9 Commissioning Core Components.......................................................................................... 68

9.1 Commissioning Power Distribution Components ....................................................................................................... 68

9.1.1 Commissioning the Power Distribution Cabinet ..................................................................................................... 68

9.1.1.1 (Optional) Commissioning the 8D ATS ................................................................................................................ 69

9.1.1.2 (Optional) Commissioning the PD510 Electricity Meter ...................................................................................... 70

9.1.1.3 (Optional) Commissioning the MDU ................................................................................................................... 74

9.1.2 Commissioning the UPS5000-E .............................................................................................................................. 77

9.1.3 (Optional) Commissioning the UPS2000-G ............................................................................................................ 78

9.2 Commissioning Cooling Components ........................................................................................................................ 79

9.2.1 Commissioning Chillers .......................................................................................................................................... 79

9.2.2 Commissioning 30 kW Chilled Water Precision Air Conditioners .......................................................................... 80

9.2.2.1 Initial DIP Switch Configuration for T/H Sensors ................................................................................................ 82

9.2.2.2 Initial DIP Configuration for the Main Control Board ......................................................................................... 83

9.2.2.3 Teamwork Initial Configuration ............................................................................................................................ 84

9.2.2.4 Initial Configuration of Temperature and Humidity ............................................................................................. 91

9.2.3 (Optional) Commissioning Civil Air Conditioners .................................................................................................. 93

9.3 Commissioning Monitoring Components ................................................................................................................... 94

9.3.1 Commissioning Access Control Components .......................................................................................................... 94

9.3.2 (Optional) Registering a Fingerprint Scanner User ................................................................................................. 95

9.3.3 Initial Configurations for the Management System ................................................................................................. 96

9.4 Commissioning Fire Extinguishing Devices (Standard) ............................................................................................. 97

9.4.1 Commissioning the Fire Alarm Control Panel (standard) ........................................................................................ 97

9.4.2 Commissioning the Emergency Lights (standard) ................................................................................................... 99

9.5 Commissioning Fire Extinguishing Devices (CE) .................................................................................................... 100

9.5.1 Commissioning the Extinguishant Control Panel (CE) ......................................................................................... 100

9.5.2 Commissioning the Emergency Light (CE) ........................................................................................................... 101

9.6 Commissioning the VESDA ..................................................................................................................................... 102

10 Acronyms and Abbreviations ............................................................................................... 104

FusionModule1000B Water-Cooled IT Solution

Commissioning Guide

1 Precautions for Power-On Commissioning

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1

1 Precautions for Power-On Commissioning



Verify that the configurations of various systems in the FusionModule1000 are consistent

with the initial configuration parameter manual.



This manual describes how to perform power-on commissioning. For details about

drawings and initial configuration parameters required during the operation, see the

initial configuration parameter manual for the solution in use.



Conduct power-on commissioning only after the FusionModule1000 is installed and the

installation is verified.



Power-on commissioning for each specific system must be performed under instructions

from qualified engineers.



The initial configuration parameters are essential to the reliable running of all systems.

Improper modifications of parameters may cause abnormal running status, or even

damage to the systems.



The initial parameters of the FusionModule1000 are configured before delivery. For

details about how to modify the parameters, see the documents delivered with the

components and the actual solution configuration.



Prior to the power-on commissioning, remove all the protective devices installed for

transporting the FusionModule1000, such as the securing tape on the smoke detectors,

heat detectors, and T/H sensors.



Before power-on commissioning, verify that the aisle temperature is within the normal

working range.



Do not perform power-on commissioning during a thunderstorm.



Verify that the upstream power supply is continuous during power-on commissioning.



Operations marked as optional in chapters, sections, or procedures can be performed

depending on the actual situation.



Huawei assumes no liability for any loss caused by unauthorized changes to the initial

configuration parameters.

FusionModule1000B Water-Cooled IT Solution

Commissioning Guide

2 Basic Rules for Power-On Commissioning

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2 Basic Rules for Power-On Commissioning

Basic rules for the FusionModule1000 power-on commissioning are as follows:



Power on circuit A before powering on circuit B.



Power on the general input power PDC, power equipment, and loads in turn.



Power equipment power-on sequence: lights, fire extinguishing systems, and air

conditioners

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Commissioning Guide

3 General power-on commissioning process

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3 General power-on commissioning process

Figure 3-1 General power-on commissioning process

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Commissioning Guide

4 Preparations for Power-On Commissioning

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4 Preparations for Power-On

Commissioning

4.1 Tool Preparations

Table 4-1 lists the tools required for power-on commissioning.

Table 4-1 Tools

Tools

Phillips screwdriver

Flat-head screwdriver

Utility knife

Multimeter

Electroprobe

Network cable tester

Cable tie

Insulation tape

Marker

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Tools

Rubber gloves

Step ladder

ESD wrist strap

Heat gun

ESD floor suction plate

Adjustable wrench

RJ45 crimping tool

Wire stripper

Mobile lights

Hand-held thermometer

Heat shrink tubing

Phase-sequence meter

Clamp meter

Insulation megohmmeter

-

4.2 Obtaining Technical Documents

Table 4-2 lists the technical documents required for FusionModule1000 power-on

commissioning.

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Table 4-2 Document list

Technical Manual

Function

Obtaining Method

(Remarks)

FusionModule1000B

Water-cooled IT solution

V100R003C00 Initial

Configuration Parameter

Manual

Provides guidelines for

initial configuration of the

FusionModule1000.

Download this document

from http://e.huawei.com.

FusionModule1000B

Water-cooled IT solution

V100R003C00 Quick

Installation Guide

Provides a quick guide for

how to install the

FusionModule1000.

Download this document

from http://e.huawei.com.

FusionModule1000B

Water-cooled IT solution

V100R003C00 Installation

Guide

Describes how to install the

FusionModule1000.

Download this document

from http://e.huawei.com.

iManager NetEco Product

Document - (NetEco Version)

Describes how to install,

configure, and commission

the management system.

The NetEco version

depends on the version in

use. Click on the

NetEco WebUI to obtain

the NetEco version. If the

NetEco version is

iManager NetEco

V600R007C60, see

iManager NetEco Product

Document -

(V600R007C60) for details.

Download this document

from http://e.huawei.com.

(Optional) iManager NetEco

PowerEcho User Manual

(NetEco Version)

Describes the installation,

start, stop, and removal of

the PowerEcho, as well as

how to operate and

maintain the NetEco using

the PowerEcho.

The NetEco version

depends on the version in

use. Click on the

NetEco WebUI to obtain

the NetEco version. If the

NetEco version is

iManager NetEco

V600R007C60, see

iManager NetEco

PowerEcho User Manual

(V600R007C60) for details.

Download this document

from http://e.huawei.com.

NetCol5000-C 30 kW Chilled

Water In-row Precision Air

Conditioner User Manual

(Simple Configuration)

Describes how to

commission the 30 kW

chilled water in-row

precision air conditioners.

Download this document

from http://e.huawei.com.

UPS2000-G-(6 kVA–20 kVA)

User Manual

Describes how to

commission the

UPS2000-G.

Download this document

from http://e.huawei.com.

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Technical Manual

Function

Obtaining Method

(Remarks)

UPS5000-E-(40 kVA-320

kVA) User Manual

Describes how to

commission the

UPS5000-E.

Download this document

from http://e.huawei.com.

UPS5000-E-(20 kVA-160

kVA) User Manual (Low

Voltage)

Describes how to

commission the

UPS5000-E.

Download this document

from http://e.huawei.com.

FusionModule1000B

V100R003C00 Outsourced

Component Document

Package

Describes how to power on

and commission each

component.

Downloaded from

http://3ms.huawei.com. If

the link is not available,

contact onsite Huawei

engineers.

4.3 Commissioning Personnel Skill Requirements

Table 4-3 describes the skill requirements for the FusionModule1000 commissioning

personnel.

Table 4-3 Skill requirements for the FusionModule1000 commissioning personnel

Field

Personnel Skill Requirement

Power supply and

distribution system

Familiar with the power supply and distribution system

configurations and the operations for each core component in the

FusionModule1000

With power distribution engineer qualifications

Cooling system

Familiar with the cooling system configurations and the operations

for each core component in the FusionModule1000

With cooling engineer qualifications

Management

system

With knowledge in the hardware and software of the container data

center, familiar with basic communications protocols, familiar with

equipment interfaces in extra low voltage (ELV) systems, and

proficient in operating the NetEco management system

With ELV engineer qualifications

Fire extinguishing

system

Familiar with the fire extinguishing system configurations and the

operations for each core component in the FusionModule1000

With fire protection engineer qualifications

Lighting and

structural systems

Familiar with the overall configurations and layout of the

FusionModule1000

Experienced in data center maintenance

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4.4 Preparing for the Power Supply and Distribution

System Power-On Commissioning

Prerequisites

The FusionModule1000 has been installed and has passed the insulation test.

Preparations

Tools: none

Documents: power supply and distribution device layout diagram, power supply and

distribution system diagram, power supply and distribution device initial configuration table

Skill requirement: power distribution engineer

For the diagrams and tables, see the initial configuration parameter manual for the solution in use.

Procedure

Step 1 Understand the layout of the power supply and distribution components by referring to the

power supply and distribution component layout.

Step 2 Understand the control relationship of the power supply and distribution system by referring

to the power supply and distribution system diagram.

Step 3 Understand the power-on commissioning process by referring to general power-on

commissioning process.

Step 4 Understand the initial configurations of the power supply and distribution system by referring

to the power supply and distribution component initial configuration table.

----End

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4 Preparations for Power-On Commissioning

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4.5 Preparing for the Cooling System Power-On

Commissioning

4.5.1 Preparation Process

Figure 4-1 Preparing for the cooling system power-on commissioning

4.5.2 Material preparations for the secondary refrigerant

Secondary Refrigerant Selection Rules

The secondary refrigerant can be either water or glycol solution. Rules for selecting the

secondary refrigerant are as follows:



If the local lowest temperature recorded is above 0°C and municipal water quality meets

requirements, it is recommended that municipal water be used as the secondary

refrigerant.

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

If the local lowest temperature recorded is 0°C or lower, an antifreeze should be used as

the secondary refrigerant. Typically, glycol solution is recommended.

Water Used as the Secondary Refrigerant

Table 4-4 describes the materials to be prepared if water is used as the secondary refrigerant

in the cooling system.

Table 4-4 Material preparations for the secondary refrigerant

Material

Requirement

Water



Water quality meets the requirements described in Table 4-5.



Z indicates the water volume (tons), calculated by the formula Z >

5.3 m

3

x 1.0 t/m

3

.

Auxiliary water

refill devices



The water refill pressure of the auxiliary water refill device should

be greater than 0.15 MPa and less than 1 MPa.



The lift range of the water refill pump must be between 15 m and 20

m.



The flow rate must range from 5 m

3

/h to 8 m

3

/h.

Before the Cooling Container is powered on, the power supply for the auxiliary water refill

devices should be prepared separately. After the Cooling Container is powered on, the

auxiliary water refill devices are connected to the automatic transfer switch (ATS) in the

Cooling Container PDB to obtain power.

Table 4-5 Water quality requirements

Item

Allowed Value

Unit

pH value (at 25°C)

6.5-8.0

-

Conductivity (at

25°C)

< 800

mS/cm

Cl

-

< 200

mg/L

SO

4

-2

< 200

mg/L

Acid consumption

(with pH 4.8)

< 100

mg/L

Total hardness

< 200

mg/L

Calcium hardness

< 150

mg/L

SiO

2

< 50

mg/L

Fe

< 1.0

mg/L

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Item

Allowed Value

Unit

NH

4

+

< 1.0

mg/L



It is recommended that water quality be tested by local professionals.



If the water quality does not meet the requirements, add devices to process water or find

water sources that meet the requirements. Water that does not meet the requirements

influences the normal operating and service life of equipment.

Glycol Solution Used as the Secondary Refrigerant

Table 4-6 describes the materials to be prepared if glycol solution is used as the secondary

refrigerant in the cooling system.

Table 4-6 Material preparations for the secondary refrigerant

Material

Requirement

Water



Water quality meets the requirements described in Table 4-7.



Z indicates the water volume (tons), calculated by the formula Z > 5.3

m

3

x 1.0 t/m

3

.

Glycol



Y indicates the volume concentration of glycol. For details about the

values, see Table 4-8.



W indicates the glycol volume (tons), calculated by the formula W =

5.3 m

3

x 1.2 t/m

3

x Y.

Auxiliary

water refill

devices



A 1.5 m

3

water tank should be equipped for the fixed-pressure device

for filling secondary refrigerant.



The water refill pressure of the auxiliary water refill device should be

greater than 0.15 MPa and less than 1 MPa.



The lift range of the water refill pump must be between 15 m and 20

m.



The flow rate must range from 5 m

3

/h to 8 m

3

/h.

Before the Cooling Container is powered on, the power supply for the auxiliary water refill

devices should be prepared separately. After the Cooling Container is powered on, the

auxiliary water refill devices are connected to the ATS in the Cooling Container PDB to

obtain power.

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Table 4-7 Water quality requirements

Item

Allowed Value

Unit

pH value (at

25°C)

6.5-8.0

-

Conductivity (at

25°C)

< 800

mS/cm

Cl

-

< 200

mg/L

SO

4

-2

< 200

mg/L

Acid

consumption

(with pH 4.8)

< 100

mg/L

Total hardness

< 200

mg/L

Calcium hardness

< 150

mg/L

SiO

2

< 50

mg/L

Fe

< 1.0

mg/L

NH

4

+

< 1.0

mg/L



It is recommended that water quality be tested by local professionals.



If the water quality does not meet the requirements, add devices to process water or find

water sources that meet the requirements. Water that does not meet the requirements

influences the normal operating and service life of equipment.



Determine the glycol volume concentration based on the lowest temperature in record in

the area where the FusionModule1000 is used. After determining the concentration, mix

the qualified water and glycol by the required ratio. Alternatively, you can purchase glycol

solution with the required concentration.



Glycol solution is toxic. Never drink it and avoid contact with your skin, eyes, mouth, or

nose.

Table 4-8 Glycol concentration requirements at lowest temperatures

Local Lowest Temperature

Recorded (°C)

Glycol Solution

Concentration

Power Density

Derating Coefficient

0

14%

95.1%

-5

22%

92.9%

-10

30%

90.5%

-15

35%

88.9%

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Local Lowest Temperature

Recorded (°C)

Glycol Solution

Concentration

Power Density

Derating Coefficient

-20

40%

87.2%

-25

45%

85.5%

-30

49%

83.9%

-35

52%

82.7%

-40

55%

81.4%

4.5.3 Configuring Cooling Components

Prerequisites

External cooling components have been installed.

Preparations

Tools: ESD floor suction plate

Documents: cooling device layout diagram, air conditioner teamwork relationship diagram,

cooling component initial configuration table, pipe system diagram, pipe system valve control

relationship table

Skill requirement: cooling engineer

For the diagrams and tables, see the initial configuration parameter manual for the solution in use.

Context

Various valves are distributed in the Power Container, Equipment Container, Cooling

Container, and external pipeline of the FusionModule1000. Before operating the cooling

system, you must refer to Table 4-9 to understand the valves.

Table 4-9 Valve description

Name

Appearance

Common Position

Wafer

type

butterfly

valve

External pipes, Cooling

Container

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Name

Appearance

Common Position

Stainless

steel

3-piece

ball

valve

Cooling Container

Two-way

screwed

end brass

ball

valve

LCU water pipe connection

(Power Container and

Equipment Container)

Safety

valve

Cooling Container

Automati

c exhaust

valve

Cooling Container

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Huawei FusionModule1000B V100R003C00 Commissioning Manual

Huawei FusionModule1000B V100R003C00 Commissioning Manual

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