Suzuki SV650Y User manual

Category
Motorcycles
Type
User manual
Suzuki Worldwide Motorcycle-ATV Page: 1 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG1 GASKET SET
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No
11401-20861
11141-20F00
11173-19F00
11241-19F00
11242-19F00
11482-19F00
11483-19F00
11484-19F01
12837-24A10
14181-22D01
09161-11008
09280-22008
09280-46006
Description
Gasket Set
• . Gasket, Cylinder Head
• . Gasket, Cylinder Head Cover
• . Gasket, Cylinder Front
• . Gasket, Cylinder Rear
• . Gasket, Clutch Cover Inner
• . Gasket, Magneto Cover
• . O Ring,clutch Cover Outer
• . Gasket, Tnsn Adjuster
• . Gasket, Exhaust Pipe
• . Washer
• . O Ring (d:3.1 Id:22.7)
• . O Ring
Suzuki Worldwide Motorcycle-ATV Page: 2 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG1A FRONT CYLINDER HEAD
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15
15
15
16
17
18
19
20
20
21
22
23
24
25
26
27
Part No
11101-20F00
11101-20F10
11115-18D72
09206-08001
09103-06026
11141-20F00
04211-13189
11161-33E00
11191-13E00
09160-10082
09103-10272
07120-06403
09103-06103
07120-06123
09168-06023
09482-00456
09482-00457
09482-00458
09482-00459
09482-00460
09482-00461
13101-20F00
09280-46006
02122-06163
09402-56208
11171-19F00
11171-19F20
11173-19F00
09106-07009
09106-07010
09161-11008
11192-13E00
01550-10807
01550-10807
Description
Head Assy, Cylinder Front
Head Assy, Cylinder Front
• . Guide, Valve
• . Pin (6.2x8x11)
• . Bolt (6x39)
Gasket, Cylinder Head
Pin
Bolt, Cylinder Head Side Face
Washer, Head Cover
Washer (10.5x19x2.0)
Bolt (10x160)
Bolt
Bolt (6x70)
Bolt
Gasket (5.8x13x1.2)
Spark Plug (ngk,cr8e)
Spark Plug (denso,u24esr-n)
Spark Plug (ngk,cr9e)
Spark Plug (denso,u27esr-n)
Spark Plug (ngk,cr10e)
Spark Plug (denso,u31esr-n)
Pipe Assy, Intake Front
• . O Ring
Screw
Clamp
Cover, Cylinder Head Front
Cover, Cylinder Head Front
Gasket, Cylinder Head Cover
Bolt (7x17.5)
Bolt (7x31)
Washer
Cushion, Head Cover Bolt
Bolt
Bolt
Suzuki Worldwide Motorcycle-ATV Page: 3 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG2 REAR CYLINDER HEAD
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
16
16
16
17
18
19
20
21
21
22
23
24
25
26
27
Part No
11103-20F00
11103-20F10
11115-18D72
09206-08001
09103-06026
11141-20F00
04211-13189
11161-33E00
11191-13E00
09160-10082
09103-10272
09103-06103
07120-06403
01550-10557
07120-06123
09168-06023
09482-00456
09482-00457
09482-00458
09482-00459
09482-00460
09482-00461
13102-20F00
09280-46006
02122-06163
09402-56208
11172-19F00
11172-19F20
11173-19F00
09106-07009
09106-07010
09161-11008
11192-13E00
01550-10807
Description
Head Assy, Cylinder Rear
Head Assy, Cylinder Rear
• . Guide, Valve
• . Pin (6.2x8x11)
• . Bolt (6x39)
Gasket, Cylinder Head
Pin
Bolt, Cylinder Head Side Face
Washer, Head Cover
Washer (10.5x19x2.0)
Bolt (10x160)
Bolt (6x70)
Bolt
Bolt
Bolt
Gasket (5.8x13x1.2)
Spark Plug (ngk,cr8e)
Spark Plug (denso,u24esr-n)
Spark Plug (ngk,cr9e)
Spark Plug (denso,u27esr-n)
Spark Plug (ngk,cr10e)
Spark Plug (denso,u31esr-n)
Pipe Assy, Intake Rear
• . O Ring
Screw
Clamp
Cover, Cylinder Head Rear
Cover, Cylinder Head Rear
Gasket, Cylinder Head Cover
Bolt (7x17.5)
Bolt (7x31)
Washer
Cushion, Head Cover Bolt
Bolt
Suzuki Worldwide Motorcycle-ATV Page: 4 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG3 CYLINDER
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
1
2
2
3
4
5
6
7
Part No
11210-20F00-0F0
11210-20F10-0F0
11220-20F00-0F0
11220-20F10-0F0
11241-19F00
11242-19F00
04211-13189
08316-10063
01421-06253
Description
Cylinder, Front
Cylinder, Front
Cylinder, Rear
Cylinder, Rear
Gasket, Cylinder Front
Gasket, Cylinder Rear
Pin
Nut
Stud Bolt
Suzuki Worldwide Motorcycle-ATV Page: 5 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG4 CRANKCASE (MODEL X/Y)
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
1
1
1
2
3
3a
4
5
6
7
7
7
7a
7b
7c
7d
8
9
10
11
11a
11b
11c
11d
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
Part No
11301-20830
11301-20831
11301-20835
11301-20840
09206-11017
11315-19F00
09168-06023
01547-06503
01547-06507
07120-08553
07120-08803
07120-08803
07120-08803
01500-08903
09103-08066
11322-20F00
09103-08066
09493-28010
09280-04004
09493-28010
09280-04004
16591-06B00
11391-20F00
11391-20F10
11391-20F20
09247-12106
09168-12002
09280-12009
16438-19F00
09106-06075
09280-04004
09493-26007
01550-08123
09168-08029
09248-16012
09168-16002
11323-19F00
01547-06123
01550-06123
09168-06023
09103-10226
09103-10041
09103-12054
08319-31107
09159-10058
08319-31128
37820-33D00
09160-10060
Description
Crankcase Set
Crankcase Set
Crankcase Set
Crankcase Set
• . Pin (11x20)
• . O Ring, Crankcase
• . Gasket (5.8x13x1.2)
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt (8x95)
• . Bolt (8x90)
• . Bolt (8x95)
• . Jet, Oil Gallery Cylinder
• . O Ring (d:1.2,id:4.0)
• . Jet, Oil Gallery Mission
• . O Ring (d:1.2,id:4.0)
• . Union, Oil Filter Stand
• . Plate, Oil
• . Plate, Oil
• . Plate, Oil
Plug (12x20)
Gasket (12.1x16.2x3.7)
O Ring (d:1.9,id:12.6)
Plate, Piston Cooling Jet
Bolt (6x12)
O Ring (d:1.2,id:4.0)
Jet (130)
Bolt
Gasket
Plug
Gasket (16x22x2)
Plate, Oil Separator
Bolt
Bolt
Gasket (5.8x13x1.2)
Bolt (10x260)
Bolt (10x215)
Bolt (12x310)
Nut
Nut
Nut
Switch Assy, Oil Pressure
Washer (10.5x22x2.3)
Suzuki Worldwide Motorcycle-ATV Page: 6 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG4A CRANKCASE (MODEL K1/K2)
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
3a
4
5
6
7
7a
7b
8
9
10
11
11a
11b
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No
11301-20850
09206-11017
11315-19F00
09168-06023
01547-06503
01547-06507
07120-08553
07120-08803
11322-20F00
09103-08066
09493-28010
09280-04004
09493-28010
09280-04004
16591-06B00
11391-20F20
09247-12106
09168-12002
09280-12009
16438-19F00
09106-06075
09280-04004
09493-26007
01550-08123
09168-08029
09248-16012
09168-16002
11323-19F00
01547-06123
01550-06123
09168-06023
09103-10226
09103-10041
09103-12054
09159-10058
08319-31128
37820-33D10
09160-10060
Description
Crankcase Set
• . Pin (11x20)
• . O Ring, Crankcase
• . Gasket (5.8x13x1.2)
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt (8x90)
• . Bolt (8x95)
• . Jet, Oil Gallery Cylinder
• . O Ring (d:1.2,id:4.0)
• . Jet, Oil Gallery Mission
• . O Ring (d:1.2,id:4.0)
• . Union, Oil Filter Stand
• . Plate, Oil
Plug (12x20)
Gasket (12.1x16.2x3.7)
O Ring (d:1.9,id:12.6)
Plate, Piston Cooling Jet
Bolt (6x12)
O Ring (d:1.2,id:4.0)
Jet (130)
Bolt
Gasket
Plug
Gasket (16x22x2)
Plate, Oil Separator
Bolt
Bolt
Gasket (5.8x13x1.2)
Bolt (10x260)
Bolt (10x215)
Bolt (12x310)
Nut
Nut
Switch Assy, Oil Pressure
Washer (10.5x22x2.3)
Suzuki Worldwide Motorcycle-ATV Page: 7 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG5 CRANKCASE COVER
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
5
6
7
8
8
9
10
11
12
13
13a
14
15
16
17
18
19
19
20
21
22
23
Part No
11340-19F00
11971-33210
11482-19F00
04211-09149
09103-06204
09103-06205
11370-19F00
11484-19F00
11484-19F01
09103-06180
09103-06207
09259-20008
09280-17003
11361-19F00
01547-06457
11351-19F00
11483-19F00
04211-09149
01547-06357
01547-06657
09168-06023
09168-06023
09259-26012
09280-22008
09248-16012
09168-16002
Description
Cover, Clutch Inner
• . Lens, Oil Level Check
Gasket, Clutch Cover Inner
Pin
Bolt
Bolt
Cover, Clutch Outer
O Ring, Clutch Cover Outer
O Ring, Clutch Cover Outer
Bolt
Bolt
Plug
O Ring (d:3.1,id:16.8)
Cover, Engine Sprocket
Bolt
Cover, Magneto
Gasket, Magneto Cover
Pin
Bolt
Bolt
Gasket (5.8x13x1.2)
Gasket (5.8x13x1.2)
Plug
O Ring (d:3.1,id:22.7)
Plug
Gasket (13.8x18.8x0.4)
Suzuki Worldwide Motorcycle-ATV Page: 8 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG6 CRANKSHAFT
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
2
2
2
2
2
2
2
2
2
3
3
3
4
5
6
7
7
7
7
8
9
10
11
12
13
14
15
16
17
18
18
Part No
12000-20840
12228-19F00-0A0
12228-19F00-0B0
12228-19F00-0C0
12228-19F00-0D0
12228-19F00-0E0
12228-19F00-0F0
12228-19F00-0G0
12228-19F00-0H0
12228-19F00-0I0
12228-19F00-0J0
12229-19F10-0A0
12229-19F10-0B0
12229-19F10-0C0
12160-20F00
12163-17C50
12165-27A50
12164-46E01-0A0
12164-46E01-0B0
12164-46E01-0C0
12164-46E01-0D0
21111-20F00
21112-19F00
12731-19F00
17451-19F00
12541-20F00
09126-06011
12111-20F00-0F0
12140-20F00
12151-05A00
09381-20004
12100-20F00-050
12100-20F00-100
Description
Crankshaft Set
• . Washer, Thrust (t:1.925)
• . Washer, Thrust (t:1.95)
• . Washer, Thrust (t:1.975)
• . Washer, Thrust (t:2.0)
• . Washer, Thrust (t:2.025)
• . Washer, Thrust (t:2.05)
• . Washer, Thrust (t:2.075)
• . Washer, Thrust (t:2.1)
• . Washer, Thrust (t:2.125)
• . Washer, Thrust (t:2.15)
Bearing, Crankshaft (green)
Bearing, Crankshaft (black)
Bearing, Crankshaft (brown)
Connecting Rod Assy
• . Bolt, Connecting Rod
• . Pin, Connecting Rod
Bearing, Crank Pin (green)
Bearing, Crank Pin (black)
Bearing, Crank Pin (brown)
Bearing, Crank Pin (yellow)
Gear, Primary Drive
Bolt, Primary Drive Gear
Sprocket, Cam Chain Drive
Gear, Water Pump Drive
Retainer, Crankshaft Brg Lh
Screw
Piston
Ring Set, Piston
Pin, Piston
Circlip
Piston Set (os:0.5)
Piston Set (os:1.0)
Suzuki Worldwide Motorcycle-ATV Page: 9 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG7 STARTER CLUTCH
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
Part No
12611-20F01
09206-12001
12600-20840
07130-08163
Description
Gear, Starter Idle
Pin
Clutch Set, Starter
Bolt
Suzuki Worldwide Motorcycle-ATV Page: 10 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG8 CAM SHAFT / VALVE
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
Part No
12710-20F00
12720-20F00
12730-20F00
12740-20F00
12800-05820
99000-69491
12911-46E00
12912-20F00
12920-33E10
12931-33E10
12933-39E00
09289-04002
12932-17E50
12891-17E00
12892-05C00-120
12892-05C00-125
12892-05C00-130
12892-05C00-135
12892-05C00-140
12892-05C00-145
12892-05C00-150
12892-05C00-155
12892-05C00-160
12892-05C00-165
12892-05C00-170
12892-05C00-175
12892-05C00-180
12892-05C00-185
12892-05C00-190
12892-05C00-195
12892-05C00-200
12892-05C00-205
12892-05C00-210
12892-05C00-215
12892-05C00-220
Description
Cam Shaft, Intake Front
Cam Shaft, Exhaust Front
Cam Shaft, Intake Rear
Cam Shaft, Exhaust Rear
Shim Set, Tappet
• . Case, Tappet Shim
Valve, Intake
Valve, Exhaust
Spring Set, Valve
Retainer, Valve Spring
Seat, Valve Spring
Oil Seal (4.5x10x8)
Cotter, Valve
Tappet
Shim, Tappet (t:1.20)
Shim, Tappet (t:1.25)
Shim, Tappet (t:1.30)
Shim, Tappet (t:1.35)
Shim, Tappet (t:1.40)
Shim, Tappet (t:1.45)
Shim, Tappet (t:1.50)
Shim, Tappet (t:1.55)
Shim, Tappet (t:1.60)
Shim, Tappet (t:1.65)
Shim, Tappet (t:1.70)
Shim, Tappet (t:1.75)
Shim, Tappet (t:1.80)
Shim, Tappet (t:1.85)
Shim, Tappet (t:1.90)
Shim, Tappet (t:1.95)
Shim, Tappet (t:2.00)
Shim, Tappet (t:2.05)
Shim, Tappet (t:2.10)
Shim, Tappet (t:2.15)
Shim, Tappet (t:2.20)
Suzuki Worldwide Motorcycle-ATV Page: 11 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG9 CAM CHAIN
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
Part No
12760-19F00
12771-19F00
12782-19F00
07130-06123
12811-19F00
12812-35C00
08211-06181
12830-19F11
12837-33E00
12834-33E00
12837-24A10
07130-06253
Description
Chain, Cam Shaft Drive
Guide, Cam Chain No.1
Guide, Cam Chain No.2
Bolt
Tensioner, Cam Chain
Bolt, Cam Chain Tensioner
Washer
Adjuster Assy, Tensioner
• . Gasket, Tensioner Adjuster
• . Plug, Tensioner Adjuster
Gasket, Tensioner Adjuster
Bolt
Suzuki Worldwide Motorcycle-ATV Page: 12 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG10 CARBURETOR
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
17
18
19
20
20
20
21
21a
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Part No
13201-20F00
13201-20F30
13202-20F00
13202-20F30
13502-07F00
13481-19F00
13507-33E00
13501-33E00
13418-33E00
09280-05004
13481-33E00
13382-44030
13394-17E60
13387-44030
13383-33E00
13258-33E00
13667-20F00
02112-04123
09493-34003
09493-32007
09492-30013
13291-29900
13268-48700
13279-19F10
13279-19F10
13279-33E00
13295-29900
13281-05A00
13508-17C00
09492-17016
09492-15017
13385-33E00
09491-27014
13376-19F00
13254-92910
13370-20F00
13250-33E00
13602-05A10
02112-05127
13247-02340
13247-33E00
13502-10F00
13417-19F00
13480-10F00
13601-04148
13411-01400
13417-07F00
13278-18E20
13418-19F00
13681-04010
13421-19F00
13601-05148
13267-44B00
Description
Carburetor Assy, Front
Carburetor Assy, Front
Carburetor Assy, Rear
Carburetor Assy, Rear
• . Cover Assy, Diaphragm
• . Spring
• . Diaphragm
• . Valve, Piston
• . Holder
• . O Ring (d:1.9,id:4.8)
• . Spring
• . Washer
• . E Ring, Multiple Jet Knzzel
• . Ring
• . Needle, Jet (6e38-54-2)
• . O Ring
• . Funnel
• . Screw
• . Jet, Pilot Air (170)
• . Jet, Pilot Air (160)
• . Jet, Pilot Air (150)
• . Washer
• . Spring
• . Adjuster (2,1/2)
• . Adjuster (2,3/4)
• . Adjuster (3,1/2)
• . O Ring
• . Plug
• . Cap
• . Jet, Pilot (17.5)
• . Jet, Pilot (15)
• . Holder, Jet
• . Jet, Main (137.5)
• . Filter
• . Float Pin
• . Valve Assy, Needle
• . Float Assy
• . Screw
• . Screw
• . Screw, Drain
• . Screw
• . Cover Assy
• . Spring
• . Diaphragm Assy
• . Screw
• . Plunger, Starter
• . Spring
• . O Ring
• . Holder, Guide
• . Cap, Carburetor
• . Plate
• . Screw
• . Screw
Suzuki Worldwide Motorcycle-ATV Page: 13 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG10 CARBURETOR
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
46
Part No
13271-44B00
Description
• . Spring
Suzuki Worldwide Motorcycle-ATV Page: 14 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG11 CARBURETOR FITTINGS
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
27
28
Part No
13684-48B10
13684-19F00
13684-19F10
13684-19F20
13685-48B00
13671-19F00
13686-19F00
13671-19F10
09352-50903-600
13482-20F00
13447-20F00
13602-05109
13612-19F00
13324-19F00
13267-19F00
13271-33C00
13580-19F00
13602-19B50
13553-19F00
13563-19F00
13615-45010
13279-19F00
13650-25E01
13655-25E00
09407-18402
13683-10D20
13684-20F30
09352-50901-600
13685-48B00
Description
Hose
Hose (5.3x10.5x125)
Hose (11x15x90)
Hose (5.3x10.5)
Nipple
Clip
Hose (7x11x250)
Clip
Hose (5x9x600)
Plate
Plate
Screw
Bolt
Nut
Adjust Screw Assy
Spring
Sensor Assy
Screw
Lever Assy
Pin
Washer
Plate, Idle Adjust
Heater Assy, Carburetor
Thermo Switch, Heater
Clamp, Thermo Switch
Hose (5x9x60)
Hose (5x9x40)
Hose (5x9x600)
Nipple
Suzuki Worldwide Motorcycle-ATV Page: 15 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG12 AIR CLEANER
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
1
1
1
2
3
3a
3a
4
5
6
6
6
7
8
9
10
10
11
12
13
13
14
15
Part No
13700-20F00
13700-20F10
13700-20F01
13700-20F11
13881-20F00
13170-20F10
13170-20F00
09402-72203
13780-20F00
02142-05203
13870-19F00
13870-20F10
13870-20F11
09401-14301
13859-41B10
09401-14301
13840-20F00
13840-20F01
09308-13001
03142-05163
13851-20F00
13851-20F10
09401-15101
09355-11165-600
Description
Cleaner Assy, Air
Cleaner Assy, Air
Cleaner Assy, Air
Cleaner Assy, Air
• . Tube, Outlet
• . Clamp, Outlet Tube Front
• . Clamp, Outlet Tube Rear
• . Clamp, Outlet Tube Rear
• . Filter, Air Cleaner
• . Screw
• . Tube, Drain
• . Tube, Drain
• . Tube, Drain
•• .. Clip
• . Plug
• . Clip
• . Tank, Oil Return
• . Tank, Oil Return
•• .. Grommet
• . Screw
Tube, Breather Crankcase
Tube, Breather Crankcase
Clip
Tube, Breather Cylinder (11x16x600)
Suzuki Worldwide Motorcycle-ATV Page: 16 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG13 MUFFLER
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
13
13a
14
15
16
17
18
19
Part No
14150-19F00
14160-19F10
14181-22D01
14771-32E00
07120-08403
07120-08403
09118-08068
01550-08457
09180-08152
09320-12048
09160-08138
08361-25088
01421-08253
08319-31087
14305-19F11-H01
09160-08140
01550-08457
09180-08156
09320-12049
08361-25088
Description
Pipe, Exhaust Rear
Pipe, Exhaust Front
Gasket, Exhaust Pipe
Connector, Muffler
Bolt
Bolt
Bolt (8x40)
Bolt
Spacer (8.6x12x24.2)
Cushion
Washer (8.5x30x2.3)
Nut
Bolt, Stud (8x25)
Nut
Muffler
Washer (8.5x33x2.6)
Bolt
Spacer (8.6x12x25.5)
Cushion
Nut
Suzuki Worldwide Motorcycle-ATV Page: 17 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG14 OIL PUMP / FUEL PUMP
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No
16400-20F00
02112-06253
16331-48E00
09181-10158
09261-04009
08331-31106
16440-17C20
16520-32E00
16523-48E00
01547-06123
16510-34E00
15100-19F00
09116-06115
09320-09036
09180-06257
16321-19F00
09261-06002
08331-31383
09355-50105-600
Description
Pump Assy, Engine Oil
Screw
Gear, Oil Pump Driven (nt:34)
Shim
Pin (4x15.8)
Circlip
Valve Assy, Oil Relief
Strainer, Engine Oil
Cap, Oil Strainer
Bolt
Filter Assy, Engine Oil
Pump Assy, Fuel
Bolt, Fuel Pump
Cushion, Fuel Pump
Spacer, Fuel Pump
Gear, Engine Oil Pump Drive
Roller (od:6,l:6)
Circlip
Hose, Vacuum
Suzuki Worldwide Motorcycle-ATV Page: 18 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG15 WATER PUMP (MODEL X/Y)
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
2
3
3a
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No
17400-19F02
17411-19F00
17491-19F01
17533-02F00
17511-19F00
09100-06162
09164-06006
09168-06025
17470-02F10
09283-10004
09262-10014
08332-11086
17418-19F00
17435-33400
02112-06163
17415-14300
09168-08008
09103-06206
09280-22001
08331-31106
17461-19F00
09181-10158
09261-04002
Description
Pump Assy, Water
• . Case, Water Pump
• . Impeller, Water Pump
• . Washer, Impeller
• . Shaft, Water Pump
• . Bolt (6x13)
• . Lock Washer
• . Gasket (6x15x2.2)
• . Seal, Mechanical
• . Oil Seal (10x21x5)
• . Bearing (10x26x8)
• . E Ring
• . O Ring
• . O Ring
• . Screw
• . Bolt, Drain
• . Gasket (8.2x14x1)
Bolt
O Ring (d:2.4,id:21.8)
Circlip
Gear, Water Pump Driven
Shim
Roller
Suzuki Worldwide Motorcycle-ATV Page: 19 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG15A WATER PUMP (MODEL K1/K2)
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No
17491-19F10
17470-02F10
09283-10004
08110-69000
08332-11086
17418-19F00
17435-33400
02112-06163
17415-14300
09168-08008
09103-06206
09280-22001
08331-31106
17461-19F00
09181-10158
09261-04002
Description
• . Impeller/shaft
• . Seal, Mechanical
• . Oil Seal (10x21x5)
• . Bearing
• . E Ring
• . O Ring
• . O Ring
• . Screw
• . Bolt, Drain
• . Gasket (8.2x14x1)
Bolt
O Ring (d:2.4,id:21.8)
Circlip
Gear, Water Pump Driven
Shim
Roller
Suzuki Worldwide Motorcycle-ATV Page: 20 of 88
SV650Y (SV650Y E2)
Catalogue Title:
FIG16 RADIATOR
Block No. Block Title.
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
4
5
6
7
8
9
Part No
17710-19F00
17800-19F10
01550-06103
09148-06015
09320-10042
09180-06290
09118-06097
Description
Radiator Assy, Water
Fan Assy, Radiator
Bolt
Nut
Cushion
Spacer (6.5x10x12)
Bolt (6x25)
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Suzuki SV650Y User manual

Category
Motorcycles
Type
User manual

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