Deagostini Suzuki Hayabusa GSX 1300R User guide

Brand: Deagostini

Model: Suzuki Hayabusa GSX 1300R

Type: User guide

Pack 04

HAYABUSA

SUZUKI GSX 1300R

SUZUKI GSX 1300R HAYABUSA

CONTENTS

www.model-space.com

Stage 11: The left exhaust pipes

Stage 12: The right exhaust pipes

Stage 13: The instrument panel and left down pipe

Stage 14: The left silencer

Page

Assembly Guide

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2,

82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,

Suite 609, New York, NY 10010.

Not suitable for children under the age of 14.

is product is not a toy and is not designed or intended for use in play.

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 11

The left

exhaust pipes

Tools Prepare

Phillips screwdriver Plastic bag

Pen

There are four exhaust pipes, connected

to each of the four cylinders. They

are split into two pairs, and each pair

runs along the underside of the body,

combines, then passes into the left and

right silencers. The exhaust pipes have

been recreated in die-cast metal with a

matt black surface treatment.

Area you are working on Detail

Left exhaust pipe A

Left exhaust pipe B

2.3 × 5mm screws × 6

Your parts

Locate the screw hole (arrowed) in left

exhaust pipe A. Place one of the 2.3 ×

5mm screws into the hole. Position the 2.3 × 5mm screw so that it is

aligned with the hole. Begin to tighten the

screw into the hole.

The screw hole is in this lo-

cation on the opposite side

of the pipe

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tighten the screw into the hole until only

a third of the thread is still visible, as

shown above.

Combine the two left exhaust pipes,

inserting the pins into the holes.

Hold left exhaust pipes A and B next to

each other, as shown. Locate the four

circled holes and pins on the two pipes.

Tighten the screw into place.

Remove the screw and clean away any

shavings from the inside of the hole.

Inserting the screw will have cut a thread

on the inside of the hole.

Place the 2.3 × 5mm screw into the hole in

pipe B.

Align the holes and pins of left exhaust

pipes A and B.

Left exhaust

pipe B

Left exhaust

pipe A

Stage

complete!

This stage is now complete. The left set of

exhaust pipes are now assembled. Store

them and the screws separately in bags

labelled with the stage number.

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Tools Prepare

Phillips screwdriver 2.3 × 5mm screw × 1 (Stage 11)

Plastic bag

Pen

Your parts

The right exhaust pipes are a mirror

image of those on the left. The exhaust

pipes were split evenly between left

and right to create better balance and

to allow the cowling to be symmetrical.

Area you are working on

Detail

Right exhaust pipe A

Right exhaust pipe B

Centre joint

STAGE 12

The centre joint isn’t used

in this stage, so store it

safely in a labelled bag until

it is needed.

Locate the screw hole (arrowed) in right

exhaust pipe A. Place one of the 2.3 ×

5mm screws from Stage 11 into the hole. Begin to tighten the 2.3 × 5mm screw into

the hole in the pipe.

The screw hole is in this

location on the opposite

side of the pipe

The right

exhaust pipes

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Both sets of

exhaust pipes are now assembled but

they aren't yet ready to be tted to the

engine, so store them separately in bags

labelled with either the stage number or

with 'left' and 'right'.

Tighten the screw into the hole until only

a third of the thread is still visible, as

shown above.

Combine the two right exhaust pipes,

inserting the pins into the holes.

Hold right exhaust pipes A and B next

to each other, as shown. Locate the four

circled holes and pins on the two pipes.

Tighten the screw into place.

Remove the screw and clean away any

shavings from the inside of the hole.

Inserting the screw will have cut a thread

on the inside of the hole.

Place the 2.3 × 5mm screw into the hole in

pipe B.

Align the holes and pins of right exhaust

pipes A and B.

Right exhaust

pipe A

Right exhaust

pipe B

Stage

complete!

SUZUKI GSX 1300R Hayabusa: Assembly Guide

The instrument

panel and left

down pipe

Your parts

The instrument panel is modelled

with six LEDs and made to look like

carbon bre. The speedometers of

the early Hayabusa models indicated

up to 350km/h.

Area you are working on Detail

STAGE 13

Instrument panel lens

Instrument panel case

Padding

Left down pipe plate

Left silencer inlet

Left down pipe

Meter needle pins (L) × 2

Meter needles (L) × 2

Meter needle pins (S) × 2

Meter needles (S) × 2

2.3 × 4mm screws × 3

2.3 × 6mm screws × 3

Needle pin stoppers × 4

Tools Prepare

Phillips screwdriver Instrument panel

(Stage 2)

Instrument panel

cover (Stage 2)

2.3 × 5mm screw

(Stage 11)

Masking tape

Plastic bag

Pen

Correction pen

Toothpick

If you don’t want the warning lights to

illuminate, simply block the holes (circled)

in the instrument panel from Stage 2,

using a correction pen. If you do want

them to illuminate, then do nothing.

Place the end of one of the 2.3 × 5mm

screws (Stage 11) into the end of the left

down pipe.

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Turn the 2.3 × 5mm screw into the hole,

keeping it as straight as possible and

leaving about a third of the threaded

portion visible.

Insert the D-shaped end of the down pipe

into the corresponding hole in the left

silencer inlet and left down pipe plate.

Locate and align the outlined holes and

projections on the left silencer inlet and

left down pipe plate.

Use a toothpick to clear all of the holes in

the instrument panel cover from Stage 2.

Remove the screw from the end of the

down pipe.

Tighten the 2.3 × 5mm screw through the

silencer inlet into the left down pipe.

Remove the protective lm (matt in

appearance) from the instrument panel

lens. You may nd this easier to do by

placing a strip of masking tape onto the

lm and peeling it back.

Align the central holes on the two parts,

and then push the three pins on the down

pipe plate into the three holes in the left

silencer inlet.

810

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Before placing the lens in the instrument

panel cover, make sure they are both the

same way up. There is a matching curved

section at the top of each part (dotted

blue lines).

With the holes aligned, insert one of the

small needle pins. To identify the pins,

look at the sizes of their heads, which are

either large (shown above left) or small

(shown above right).

Locate the four holes (circled) in the four

meters on the instrument panel. The

smaller needles and pins (S) t at the

outside holes, and the larger needles and

pins (L) go with the inner holes.

Align the hole of one of the large meter

needles with the hole in the speedometer,

as shown. Insert one of the large pins into

the holes.

Match the curved sections of the two parts

and place the lens in the cover, as shown.

Holding the pin in place, turn the

instrument panel over and push a stopper

over the end of the pin.

Turn the instrument panel over again and

secure the pin with a stopper.

Place one of the small meter needles over

the temperature gauge (far right), aligning

the holes of both.

16 18

Smaller head (S)

Needle pin (L) Needle pin (S)

Meter needle (L)

Needle pin (L)

Meter needle (S)

Needle pin (S)

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Keep the

instrument panel cover stored until it is

needed again. Store all other parts from

this stage in a labelled bag.

Fit the needles, pins and stoppers of the

tachometer (left) and fuel gauge (far left) in

the same way as those of the speedometer

and temperature gauge.

Line up the curved sections at the top of

the instrument panel and the cover, and

then place the panel into the cover.

To move a needle, hold its pin and

stopper, as shown, and rotate the two of

them together.

Lift the padding up and t it into the

cover. Then store the cover and padding

in a plastic bag (inset).

When all of the needles and pins are in

place, turn the instrument panel over and

gently push down on each of the stoppers

in turn. This will ensure that all the pins are

properly secured.

Place the instrument panel cover and the

padding next to each other, as shown.

Here is an example of the needle positions

– it’s up to you how you position them on

your model.

Curved section

Large cutout

Stage

complete!

SUZUKI GSX 1300R Hayabusa: Assembly Guide

The left silencer

Silencer development becomes dicult

in high-performance bikes due to

the need for quietness and exhaust

eciency. The silencer on the model

has been reproduced accurately.

Area you are working on Detail

STAGE 14

Left silencer

Left silencer outlet

Prepare

Left down pipe

Masking tape

Plastic bag

Pen

Your parts

Locate the pin in the silencer and the

notch in the silencer outlet, both circled.

Align the notch in the outlet with the pin

in the silencer.

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Keep the

assembly in a labelled bag.

Push the outlet into the silencer. Try to

keep it straight as you push it so that it

doesn't get stuck.

Push the silencer inlet into the silencer.

Don't push in the direction of the down

pipe (blue arrow).

Locate the two pins in the silencer and the

two notches in the silencer inlet (Stage 13),

all circled.

Place the two strips of masking tape on

the down pipe and the silencer.

Firmly push down on the outlet, to make

sure it’s in as far as it will go.

Cut two lengths of masking tape and mark

an 'L' on each one.

Align the pins and notches of the

two parts.

Stage

complete!

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

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