PEAK 209 Installation and Service Manual

Товариство з обмеженою відповідальністю "АЛДІТОП"

Продажа 050-660-22-31

Сервис 050-415-60-94

Товариство з обмеженою відповідальністю "АЛДІТОП"

Продажа 050-660-22-31

Сервис 050-415-60-94

CONTENTS

Product Features and Specifications ..............................................1

Installation Requirement ............................................................ 4

Steps of Installation ………………………………………………..…………………………….5

Exploded View ..........................................................................21

Test Run ..................................................................................26

Operation Instruction ................................................................27

Maintenance ........................................................................... 28

Trouble Shooting ..................................................................... 29

Parts List ................................................................................ 30

Товариство з обмеженою відповідальністю "АЛДІТОП"

Продажа 050-660-22-31

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1

I. PRODUCT FEATURES AND SPECIFICATIONS

FLOORPLATE CHAIN-DRIVE MODEL FEATURES

Model 209 (See Fig. 1)

· Compact design

· Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil

seal in cylinder

· Self- lubricating UHMW Polyethylene sliders and bronze bush

· Single-point safety release, and dual safety design

· Supersymmetric arms design with 3-stages front arms and 2-stages rear arms

. Stackable rubber pad with 1.5” and 2.5” extension adaptors

MODEL 209 SPECIFICATIONS

Model

Style

Lifting

Capacity

Lifting

Time

Lifting Height

Overall

Height

Overall

Width

Between

Columns

Minimum

Pad

Height

Gross

Weight

Motor

209

Floorplate

Chain-drived

4.0T

9,000lbs

45S

1815-1917mm

71 1/2” – 75 1/2”

2742mm

108”

3350mm

132”

2780mm

109 1/2”

90mm

3 1/2”

610Kg

1,345 lbs

2.0/3.0

HP

Fig. 1

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FLOORPLATE CHAIN-DRIVE TWO POST LIFT

Model 209X (See Fig. 2)

· Compact design

· Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal

in cylinder

· Self- lubricating UHMW Polyethylene sliders and bronze bush

· Single-point safety release, and dual safety design

· Supersymmetric arms design with 3-stages front arms and 2-stages rear arms

. Stackable rubber pad with 1.5”, 2.5” and 5” extension adaptors

MODEL 209X SPECIFICATIONS

Model

Style

Lifting

Capacity

Lifting

Time

Lifting Height

Overall

Height

Overall

Width

Between

Columns

Minimum

Pad Height

Gross

Weight

Motor

209X

Floorplate

Chain-drived

4.0T

9,000lbs

49S

1940-2169mm

76 3/8”–85 3/8”

2841mm

111 3/4”

3460mm

136 1/4”

2850mm

112 1/4”

90mm

3 1/2”

675Kg

1,488 lbs

2.0/3.0

HP

Fig. 2

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Arm Swings View

For Model 209

Fig. 3

Fig. 4

For Model 209X

1270mm

814mm

683mm

1159mm

893mm

1350mm

722mm

1294mm

2623mm

2513mm

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II. INSTALLATION REQUIREMENT

A. TOOLS REQUIRED

 Rotary Hammer Drill (Φ19)

 Hammer

 Level Bar

 English Spanner (12")



Ratchet Spanner With Socket (28

#

)



Wrench set

 Carpenter’s Chalk

 Screw Sets

 Tape Measure (7.5m)

 Pliers

 Socket Head Wrench (6

#

)

 Lock Wrench

(10

#

, 13

#

, 14

#

, 15

#

, 17

#

, 19

#

, 24

#

, 27

#

)

Fig. 5

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B. SPECIFICATIONS OF CONCRETE (See Fig. 6).

Specifications of concrete must be adhered to the specification as following.

Failure to do so may result in lift and/or vehicle falling.

1. Concrete must be thickness 100mm minimum and without reinforcing steel bars,

and must be dried totally before the installation.

2. Concrete must be in good condition and must be of test strength 3,500psi

(210kg/cm²) minimum.

3. Floors must be level and no cracks.

Fig. 6

C. POWER SUPPLY

The electrical source must be 3HP minimum. The source cable size must be 2.5mm²

and in good condition of contacting with floor.

III. STEPS OF INSTALLATION

A. Location of Installation

Check and insure the installation location (concrete, layout, space size etc.) is

suitable for lift installation.

B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 7-8).

Fig. 7 Model 209

Chalk line

66

Concrete intensity must be

3000psi (210kg/cm²) minimum

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C. Check the parts before assembly.

1. Packaged lift and hydraulic power unit (See Fig. 9).

Fig. 9

2. Move the lift aside with fork lift or hoist, and open the outer packing carefully, take off

the parts from upper and inside the column, take out the parts box, check the parts

according to the shipment parts list(See Fig. 10).

Fig. 10

Shipment Parts list

Floor cover

Parts box

Serial No.

Fig. 8 Model 209X

3460mm

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3. Loosen the screws of the upper package stand, take off the upper column and remove

the package stand.

4. Move aside the parts and check the parts according to the shipment parts list.

4.1 For model 209(See Fig. 11, Fig. 12).

4.2 For model 209X (See Fig. 13, Fig. 14).

Fig. 11

77

77A

Fig. 12

Parts in the parts box（77）

Fig. 14

Parts in the parts box (77A)

Fig. 13

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5. Open the carton of parts and check the parts according to parts box list

(See Fig. 15 & Fig.16).

Model 209

Fig. 15

Model 209X

Fig. 16

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D. Position powerside columns

Lay down two columns on the installation site parallelly, position the powerside

column according to the actual installation site. Usually, it is suggested to install

powerside column on the front-right side from which vehicles are driven to the lift

(See Fig. 17 & Fig. 18).

Fig. 17 Model 209

Fig. 18 Model 209X

Car-in direction

Powerside column

Offside column

Assemble topplate using

M10*35 hex bolt with

nut and lock washer

Car in Direction

Powerside column

Offside column

Assemble topplate using

M10*35 hex bolt with

nut and lock washer

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E. Connecting the cables

1．Put down columns and then push the carriages higher than chain pulley (See Fig. 19).

2．Push the carriages to the bottom of the columns (See Fig. 20).

Fig. 19

Fig. 20

Push the carriages higher than chain

pulley, cable pass through the top of the

carriages and pass through the hole of the

bottom steel plate of the carriages

Pull out cable

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F. Position columns (See Fig. 21)

Check the columns plumbness with level bar, and adjusting with the shims if the

columns are not vertical.

G. Fix anchor bolts

1. Prepare anchor bolts (See Fig. 22).

Fig. 22

2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the

anchor bolts. Then tighten the anchor bolts (See Fig. 23).

Note: Torque of Anchors is 117N.m .Minimum embedment of Anchors is 90mm.

Fig. 23

Fig. 21

Model 209: 2780 mm

Model 209X: 2850 mm

Model 209: 3350 mm

Model 209X: 3460 mm

Lock washer

Washer

Nut

90mm

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H. Lift the carriages up by hand and make them be locked at the same level

(See Fig. 24).

Fig. 24

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I. Install cable (See Fig. 25)

Fig. 25

The fitting of cable pass through

the hole of the carriages and be

screwed with two cable nuts.

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J. Assembly oil hose assy. (See Fig. 26).

Fig. 26

71

68

71A

71

69A

70

71

69

71

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K. Install hydraulic power unit and oil hose assy. (See Fig. 27).

Tighten all the hydraulic fittings, and fix the oil hose by retainer.

Note: In consideration of Power Unit’s durability and keep the equipment running

in the perfect condition, please use Hydraulic Oil 46#

Fig. 27

Locking the nut using 19#

ratchet spanner

76

75

68

Fix the oil hose by

retainer.

5

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60

Safety cable

connecting

direction

L. Install safety device and safety cable (See Fig. 28).

NOTE: 1. Assemble safety cable from offside safety assy.

2. Pay attention to the connecting direction of safety cable.

Fig. 28

View A

View B

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Protective rubber

sets

Floor Cover

M. Assemble floor cover and protective rubber sets (See Fig. 29).

Fig. 29

N. Install lifting arms and adjust the arm locks

1. Install the lifting arms (See Fig. 30 & Fig. 31)

Model 209

Fig. 30

Model 209X

Fig. 31

Snap Ring

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2. Lowing the carriages down to the lowest position, then use the 17# ratchet spanner to

loosen the nut (See Fig. 32)

3. Adjust the arm lock as arrow direction (See Fig. 33).

Fig. 33

4. Adjust the moon gear and arm lock to make it to be meshed, then tighten bolts of

arm lock (See Fig. 34).

Fig. 32

Fig. 34

Loosen the nut

Arm lock

Moon Gear

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