Ever UPS POWERLINE GREEN 10-33/15-33/20-33 PRO Installation guide

Ever
Brand
Ever
Model
UPS POWERLINE GREEN 10-33/15-33/20-33 PRO
Category
Uninterruptible power supplies (UPSs)
Type
Installation guide
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
2022-09-07 12:33 Technical support, tel.: +48 61 6500 400 www.ever.eu
2
TABLE OF CONTENTS
TABLE OF CONTENTS ...................................................................................................................................... 2
SAFETY REMARKS ........................................................................................................................................... 3
REQUIREMENTS FOR PREPARATION OF THE POWER SUPPLY AND RECEIVER SYSTEM ....... 3
INSTALLATION GUIDELINES ........................................................................................................................ 6
ELECTRICAL SYSTEM ................................................................................................................................... 8
CONNECTING THE CONTROL AND SIGNAL LINES .............................................................................. 11
TECHNICAL ACCEPTANCE .......................................................................................................................... 12
NOTES ................................................................................................................................................................. 12
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
3 www.ever.eu Technical support, tel.: +48 61 6500 400 2022-09-07 12:33
SAFETY REMARKS
Read and understand the safety remarks and guidelines in the (full) Instruction
Manual of this UPS before attempting any switching operations.
REQUIREMENTS FOR PREPARATION OF THE POWER
SUPPLY AND RECEIVER SYSTEM
A) Shipping requirements.
CAUTION! Extreme caution is required during shipping, unloading and
installation of the device.
Transport the UPS units in the upright position as indicated on the packaging.
Protect the device against weather (i.e. protect from rain).
Prolonged shipping or storage below 0
C and/or above 25
C is NOT
recommended due to the battery life and the condensation hazard.
The devices are heavy and large. This require proper transport and handling
facilities (an adequate number of helpers, a forklift truck and properly
dimensioned handling routes).
CAUTION! Contact the Technical Service if any damage is found that
may affect proper performance of this device.
B) Location
CAUTION! Selection of the installation site and assurance of proper
operating conditions for the device are the user's responsibility.
Install the UPS in a separate room (protect the device from unauthorised access).
Do not expose the device to extreme (high and/or low) temperatures. Extreme
temperatures may shorten the battery life (the optimum temperature range is +18
to +25 ºC).
Do not install the device in rooms with dusty, corrosive and/or flammable
atmosphere or where the atmospheric humidity is high (the recommended
humidity is 90% without condensation).
If the device is installed on false/technical access floors, consider the structural
strength of the installation location.
The base structure must prevent collapsing under the device weight.
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
2022-09-07 12:33 Technical support, tel.: +48 61 6500 400 www.ever.eu
4
Do not cover any ventilation openings of the device.
Leave the following service clearances around the device:
- 0.5 m from each side if the device is not fixed to the base;
- 1.0 m from each side if the device is fixed to the base.
Ensure proper ventilation of the room where the batteries are installed (this also
applies to units with integrated batteries).
CAUTION! Required air flow venting room
Q = 0,042 * C [m3/h] C - capacity in Ah
C) Power supply and receiver systems
The systems shall be designed and erected only by properly licensed and
qualified personnel.
CAUTION! The user shall ensure that the electrocution protection
system meets the applicable requirements of local laws.
CAUTION! Do not connect the PE line to the UPS with copper cable
tips.
The power supply and receiver lines of the UPS shall be isolated.
It is recommended to specifically mark/label the connection outlets to distinguish
those of the isolated UPS network from the mains system outlets.
Connect the UPS to the nearest mains switching board with copper wires in
reinforced shields (e.g. coated cables) or assure an equivalent level of
mechanical protection by applying other engineering measures (e.g. cable trays
or pipes).
CAUTION! Only the Authorised Technical Service may connect the
device to the system and commission it. Otherwise the warranty shall
be void.
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
5 www.ever.eu Technical support, tel.: +48 61 6500 400 2022-09-07 12:33
The selection of safeguards, wire sizes and disconnector and isolation devices for
installation at the UPS switching room are shown in the installation guidelines
tables.
It is recommended to install an external bypass system (for the service bypass)
the topology of which matches the connection diagram of the UPS (see the
instruction manual for the external bypass system) for operating and maintenance
purposes. The bypass system will enable servicing and maintenance of the
device without power interruptions.
The connection system shall be 3 or 5-wire, depending on the UPS model.
CAUTION! Once the connection system has been erected, suitable
verification measurements shall be carried out on the responsibility of
the device buyer.
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
2022-09-07 12:33 Technical support, tel.: +48 61 6500 400 www.ever.eu
6
INSTALLATION GUIDELINES
Consider the device weight when choosing the installation site. The UPS shall only
be operated in rooms where the dust, temperature, and humidity levels are within the
device specifications. Appropriate cooling conditions must be ensured for the UPS to
work properly. For this reason, the ventilation openings of the UPS must be kept
clear and open at all times, and the clearance between the UPS and other objects
shall not be less than 30 cm (see Table 1 for the minimum requirements).
The parameters relevant to the installation guidelines for specific UPS models are
shown in Table 1.
CAUTION! Do not install the device near flammable materials!
Once the device has been positioned, use additional two assembly fixtures to
increase its mechanical stability. To do this, loosen the four (4) M8 bolts located in
the central bottom part of the device. Locate the fixtures carefully and fasten them to
the device with the previously removed bolts (see the UPS Instruction Manual).
Depending on the type of ground to which the UPS will be fixed, use the appropriate
set of pins with screw dedicated to this type of ground.
Table 1. Installation guidelines for the POWERLINE GREEN 33 PRO 10-20 kVA UPS.
PARAMETERS / MODEL
POWERLINE GREEN 33 PRO
Model 10k
Model 15k
Model 20k
Apparent / active power
10 kVA / 10 kW
15 kVA / 15 kW
20 kVA / 20 kW
POWER SUPPLY PARAMETERS
Power system topology
3P5W
Rated voltage
3 x 400 V AC
Rated current
16 A
24 A
32 A
Rated frequency
input
50 Hz
Minimum input wire size
2,5 mm2
4 mm2
10 mm2
Mains line
protection
Switch fuse
- Fm
20 A gG
25 A gG
40 A gG
BYPASS line
protection
Switch fuse
- Fm
20 A gG
25 A gG
40 A gG
OUTPUT PARAMETERS
Output system topology
3P5W
Rated output voltage
3 x 400 V AC
Rated current
15 A
22 A
29 A
Minimum output wire size
2,5 mm2
4 mm2
10 mm2
Output line
protection
Switch
disconnect
or - Qout
20 A
25 A
40 A
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
7 www.ever.eu Technical support, tel.: +48 61 6500 400 2022-09-07 12:33
PARAMETERS / MODEL
POWERLINE GREEN 33 PRO
Model 10k
Model 15k
Model 20k
Apparent / active power
10 kVA / 10 kW
15 kVA / 15 kW
20 kVA / 20 kW
ENVIRONMENTAL PARAMETERS
Heat release under nominal
operating conditions
< 2600 BTU / h
< 3900 BTU / h
< 5200 BTU / h
Operating temperature 1)
0 to 40 °C
Storage temperature
0 to 40 °C
Humidity
< 95 %
Elevation
< 1000 m
MECHANICAL PARAMETERS
Dimensions
(height × width × depth)
895 x 435 x 855 mm
UPS weight 2)
265 kg
Minimum operating clearance 3)
Front: > 200 mm
Sides: > 100 mm
Back: > 300 mm
Note: The manufacturer reserves the right to change the above parameters without notice.
NOTES:
1) 5 to 35 °C for UPS units with integrated batteries. Constant exposure of the device to ambient temperatures over +25°C
results in reduced battery life.
2) Weight for the typical battery setup of 1 x 2 x 32 x VRLA 12 V / 7 Ah. The weight depends on the type and number of
batteries.
3) Leave the following service clearances around the device: front: > 1000 mm, sides: > 500 mm, back: > 300 mm.
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
2022-09-07 12:33 Technical support, tel.: +48 61 6500 400 www.ever.eu
8
ELECTRICAL SYSTEM
Depending on whether a bypass line is used, the electrical installation should be
done according to the diagram in Fig. 1 or Fig. 2.
* - If a non-original module is used, install a 100 A / 440 V DC fuse on the positive and negative lines.
Figure 1. Installation diagram of the POWERLINE GREEN 33 PRO
10-20 kVA UPS with main line.
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
9 www.ever.eu Technical support, tel.: +48 61 6500 400 2022-09-07 12:33
* - If a non-original module is used, install a 100 A / 440 V DC fuse on the positive and negative lines.
Figure 2. Installation diagram of the POWERLINE GREEN 33 PRO
10-20 kVA UPS main line and bypass line
Installation diagram symbols:
Fm, Fb, Fsb – Switch fuses (the switch fuse Fb is an optional accessory);
Qout, Qsb – Switch disconnectors;
PP1, PP2, PP3 – Emergency power-off (EPO) push-buttons;
A, B, C, D – Connection wires.
Install the switch fuse Fb only if the POWERLINE GREEN 33 PRO UPS has the
optional BYPASS input. The list of safeguards and wire sizes used in specific
locations for specific UPS models is shown in Table 2.
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
2022-09-07 12:33 Technical support, tel.: +48 61 6500 400 www.ever.eu
10
Table 2. Safeguards and wire sizes
MODEL
Fm, Fb
Fsb
Qout
Qsb
A
B
C
D
POWERLINE GREEN 33
PRO 10 kVA
20 A gG
20 A gG
20 A
20 A
2,5 mm2
6 mm2
10 mm2
10 mm2
POWERLINE GREEN 33
PRO 15 kVA
25 A gG
25 A gG
25 A
25 A
4 mm2
6 mm2
10 mm2
10 mm2
POWERLINE GREEN 33
PRO 20 kVA
40 A gG
40 A gG
40 A
40 A
10 mm2
10 mm2
10 mm2
10 mm2
CAUTION! Use LgY wires for the UPS cables
CAUTION! Follow the phase rotation order when collecting the power
supply line. This applies to all components of the BYPASS switchboard
and the UPS connection.
This UPS has been designed for operation in TN systems
The exact requirements are specified for a local UPS switching
room located directly at the device. Follow the applicable local
requirements when selecting the wire sizes.
CAUTION! Only trained personnel may switch power to the external
bypass system. Switching operations carried out against this procedure
may result in damage to the UPS. The external bypass system operation
is described in a separate documentation, "Instruction manual for the
external bypass system of the POWERLINE GREEN 33 PRO 10-20 kVA
UPS units".
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
11 www.ever.eu Technical support, tel.: +48 61 6500 400 2022-09-07 12:33
CONNECTING THE CONTROL AND SIGNAL LINES
The POWERLINE GREEN 33 PRO UPS units have control inputs and programmable
outputs. The connection with these lines is shown with the diagrams in Fig. 3, and
the intended use of the lines is explained in the POWERLINE GREEN 33 PRO UPS
Instruction Manual.
Figure 3. Connecting the control and signal wires on the
POWERLINE GREEN 33 PRO 10-20 kVA UPS
Installation guidelines for the POWERLINE GREEN 33 PRO 10-20kVA UPS units
2022-09-07 12:33 Technical support, tel.: +48 61 6500 400 www.ever.eu
12
TECHNICAL ACCEPTANCE
In order to commission the installed device for operation, do the following in witness
of a person authorised for technical acceptance:
Measure the battery voltage.
Measure the output voltage in the mains operating mode.
Test the UPS switching from mains to batteries without interruption of the load
power supply (if possible, test at the target load of the UPS circuit).
Measure the output voltage in the battery operating mode.
If a bypass is installed, train the personnel designated by the buyer in the bypass
operation.
Confirm the completed technical acceptance with the acceptance report and
release the necessary documentation (i.e. the warranty and the Instruction
Manual) to the buyer.
NOTES
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Ever UPS POWERLINE GREEN 10-33/15-33/20-33 PRO Installation guide

Ever
Brand
Ever
Model
UPS POWERLINE GREEN 10-33/15-33/20-33 PRO
Category
Uninterruptible power supplies (UPSs)
Type
Installation guide
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