Battery Backup Power BBP-AR-33-EBP Installation guide

Type
Installation guide
Battery Cabinet
Model: BBP-AR-33-EBP
Version: 1.0
Installation Guide
Table of Contents
Battery Cabinet ...................................................................................................... 1
1. Cabinet Overlook ................................................................................................ 1
2. Preparation ........................................................................................................ 2
3. Installation ........................................................................................................ 6
1
Battery Cabinet
1. Cabinet Overlook
Dimension (D x W x H): 780 mm x 250 mm x 840 mm
Net weight for empty cabinet: 255kg
2
2. Preparation
2-1. Mechanical Overview
Battery cabinet
The “F” marks the front side of the battery cabinet.
Battery shelf
The cabinet includes four trays, from L1 (bottom) to L4 (top).
2-2. Battery Requirement
Lead-Acid cell type and quantity : 12V 9.4Ah x 80 pieces
Maximum size for lead-acid battery (L x W x H ) :65.8x 98.6x 152 mm.
3
2-3. Cable Specification
ITEM DESCRIPTION
CABLE
LENGTH
(mm)
QUANTITY
(PCS)
#4 AWG cable
(RED/BLU/BLK)
1500 1
#6 AWG cable
(RED/BLU/BLK)
1500 1
Note: PE-Wiring 6 AWG, Nut Torque: 105.9 lbf-in.
GND Connection Diagram:
Please refer the below assembly step before operating.
Step 1: Remove the back cover on the rear panel.
Step 2: Take off the knockouts.
4
Step 3: Connect the ground wire then use nut to fix.
Caution:
UPS and Remote Battery Supply Cabinet employed battery case with HB flame class: "Not for
use in a computer room as define in the standard for the Protection
of Electronic Computer/Data Processing Equipment ANSI/NFPA 75".
Battery replacement and remote battery supply cabinet installation shall be handled by
SERVICE PERSONNEL only.
Remote battery supply cabinet installation with UPS.
Disconnection of all AC source and the DC source is required to de-energize this unit before
servicing.
5
2-4. Battery Wiring
Diagram 1. 10K UPS with Battery bank connection
Diagram 2. 15/20K UPS with Battery bank connection
6
3. Installation
Step 1: Remove the carton and foam.
Step 2: Remove fixing plates on the two
sides of the UPS by removing all screws as
shown below.
Step 3: Take out top and side panels by
removing all screws as shown below.
Step 4: Remove two (for 20K) and two (for
15K) battery fixing bars on the left side of
the UPS.
Step 5: Please install 10 battery packs as
shown below to the bottom layer (L1). Be
sure to keep terminal sides of all batteries
up.
Step 6: Install another 10 battery packs as
shown below to the third layer (L2). Be
sure to keep terminal sides of all batteries
up.
7
Step 7: Install another 10 battery packs as
shown below to the second layer (L3). Be
sure to keep terminal sides of all batteries
up.
Step 8: Install another 10 battery packs as
shown below to the top layer (L4). Be sure
to keep terminal sides of all batteries up.
Step 9: Put two (for 20K) and two (for 15K)
fixing battery bars back to the original place.
Step 10: Prepare to install the battery on
the right side and first remove two (for
20K) and two (for 15K) battery fixing bars.
Step 11: Battery installation is from L1 to L4
according the step5 to step8.
Step 12: Put two (for 20K) and two (for
15K) fixing battery bars back to the
original place
8
Step 13: Use one cable A to connect #10
and #11 batteries (for 15K and 20K). Use
one more cable A to connect #30 and #31
batteries as shown below (only for 20K).
Step 14: On the left side of the UPS, use
36 pieces (for 20K) and 17 pieces (for
15K) of cable B*72 PCS (for 20K) and
cable B*34 PCS (for 15K) to connect two
terminals on all batteries as shown below.
Step 15: Use one cable A to connect #10
and #11 batteries (for 15K and 20K). Use
one more cable A to connect #30 and #31
batteries as shown below (only for 20K).
Step 16: On the right side of the UPS, use
one meter to measure the positive pole of
#40 battery and the negative pole of#21
battery. (DC voltage should be within
120V~130V)
9
Step 17: Measure the positive pole of #20
battery and the negative pole of #1 battery.
(DC voltage should be within 120V~130V).
Step 18: On the right side of the UPS, use
one meter to measure the positive pole of
#40 battery and the negative pole of#21
battery. (DC voltage should be within
120V~130V)
Step 19: On the left side of the UPS, use
one meter to measure the positive pole of
#1 battery and the negative pole of#20
battery. (DC voltage should be within
120V~130V)
Step 20: On the left side of the UPS, there
are 6 cables (for 20K) and 4 cable (for
15K) with label marks. Please follow below
chart to connect each cable.
“+Bat 1” cable to #21 battery
“+Bat N1” cable to #1 battery
“-Bat N2” cable to #20 battery
“-Bat 2” cable to #10 battery
10
Step 21: On the right side of the UPS, there
are 6 cables (for 20K) and 4 cable (for 15K)
with label marks. Please follow below chart
to connect each cable.
“+Bat 1” cable to #21 battery
“+Bat N1” cable to #1 battery
“-Bat N2” cable to #20 battery
“-Bat 2” cable to #10 battery
Step 22: Put top and side panels back to
original place as shown below.
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Battery Backup Power BBP-AR-33-EBP Installation guide

Type
Installation guide

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