Toro Diesel-Powered FM 330 Fluid Mixer User manual

Brand: Toro

Model: Diesel-Powered FM 330 Fluid Mixer

Type: User manual

Toro Diesel-Powered FM 330 Fluid Mixer is a dependable machine engineered to combine drilling-fluid products and clean water. Equipped with a powerful diesel engine, this mixer effortlessly handles various mixing tasks, making it ideal for horizontal directional drilling operations. Its robust design ensures durability and reliability even in demanding job site conditions. The user-friendly controls offer precise operation, while safety features like grounding connections and safety decals prioritize operator protection.

FormNo.3419-561RevA

Diesel-PoweredFM330Fluid

Mixer

ModelNo.23897—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3419-561*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparate

product-specicDeclarationofConformity(DOC)

sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

Introduction

Thismachineisdesignedtomixdrilling-uidproducts

withcleanwater.Youcanmountthemachineontoa

suitabletransportvehicleandconnectthemachine

toasuitablehorizontaldirectionaldrill.Readand

understandthedirectionaldrillOperator’sManual.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com

productsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

g038405

Figure1

1.Modelandserial-numberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................6

ConnectingtheBattery.......................................6

ConnectingthePumptotheTank.......................7

ProductOverview.....................................................8

Controls.............................................................8

Specications....................................................9

BeforeOperation...................................................9

BeforeOperationSafety.....................................9

GroundingtheMixerandtheT ank.....................10

AdjustingtheValves.........................................10

AddingFuel......................................................10

DuringOperation..................................................11

DuringOperationSafety....................................11

StartingandShuttingOfftheEngine..................11

MixingtheFluid................................................13

PumpingtheFluidtotheDrill............................13

AfterOperation....................................................14

AfterOperationSafety......................................14

DrainingtheTank..............................................14

ProtectingtheMachinefromFreezing...............14

Maintenance...........................................................15

RecommendedMaintenanceSchedule(s)...........15

Pre-MaintenanceProcedures..............................15

Pre-MaintenanceSafety...................................15

PreparingtheMachineforMaintenance............15

Lubrication..........................................................16

LubricatingthePump........................................16

EngineMaintenance...........................................16

ServicingtheAirCleaner..................................16

ServicingtheEngineOil....................................17

FuelSystemMaintenance...................................19

ServicingtheFuelSystem................................19

ElectricalSystemMaintenance...........................20

ReplacingtheBattery.......................................20

ChargingtheBattery.........................................21

CheckingandCleaningtheBattery...................21

Cleaning..............................................................22

CleaningtheMachine.......................................22

Storage...................................................................22

StoringtheMachine..........................................22

Troubleshooting......................................................23

Safety

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Neverallowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal117-2718

117-2718

decal119-0217

119–0217

1.Warning—shutofftheengine;keepawayfrommoving

parts;keepallguardsandshieldsinplace.

decal125-6155

125–6155

1.Warning—readthe

Operator’sManual.

3.Explosionhazard;

electricalshock

hazard—Calllocal

utilitiesbeforedigging

underground.

2.Electricalshock

hazard—ensurethe

equipmentisgrounded

beforestartingdrill

operation.

decal125-6171

125-6171

1.Piercinghazard—wearhandprotection.

decal125-6156

125–6156

1.Tankdrain—readtheOperator’sManual.

decal130-2845

130–2845

decal125-6185

125-6185

1.Enginestop3.Enginestart

2.Enginerun

decal125-6186

125-6186

1.Enginestop3.Fast

2.Slow

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Bolt(5/16x3/4inch)

Washer(5/16inch)

Nut(5/16inch)

Connectthebattery.

Circulationhose

Hoseclamp2

Connectthepumptothetank.

MediaandAdditionalParts

Description

Qty.

Use

Transferhose

Connectthemixertothedrill.

ConnectingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

1.Removetheredplasticcoverfromthepositive

batteryterminal(Figure3).

g024037

Figure3

1.Redcover3.Blackcover

2.Positivecable4.Negativecable

2.Useabolt(5/16x3/4inch),awasher,andanut

(5/16inch)tomountthepositivecabletothe

positivebatteryterminal.

3.Removetheblackplasticcoverfromthe

negativebatteryterminal.

4.Useabolt(5/16x3/4inch),awasher,andanut

(5/16inch)tomountthenegativecabletothe

negativebatteryterminal.

ConnectingthePumpto

theTank

Ensurethattheframeoftheuidmixerandtheframe

ofthetankaresecuredtoastrongsurface,with

anadequatefastenerthrougheachmountinghole

(Figure4).

Note:Ensurethatthemixerandthetankareina

positionthatallowsthehosestoconnectthemwithout

stretchingorkinking.

g024044

Figure4

Undersideshown

1.Mountingholesintank

frame

2.Mountingholesinmixer

frame

1.Locatethesuctionhoseconnectedtothebottom

ofthetank,andpullthelooseendoutfrom

underthetank.

2.Useahoseclamp(providedwiththetransfer

hose)toconnectthelooseendofthesuction

hosetothepumpinletonthemixerasshownin

Figure5,Figure6,andFigure7.

g024043

Figure5

1.Circulationhose2.Suctionhose

g025173

Figure6

1.Fitting3.Hose

2.Hoseclamp

g024041

Figure7

1.Locknut

3.Tightenthehoseclampbytighteningthelocknut.

4.Use2hoseclamps(provided)toconnectthe

circulationhosetothetopofthetankandthe

topofthemixerasshowninFigure5,Figure6,

andFigure7.

5.Tightenthehoseclampsbytighteningthe

locknuts.

ProductOverview

g024034

Figure8

Tanksoldseparately

1.Accesshatch

4.Forkliftpockets

7.Hopper

2.Circulation

hose

5.Suctionhose8.Grate

3.Tankdrainplug6.Engine

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

g023834

Figure9

1.Circulationvalve

3.Hoppervalve

2.Transfervalve4.Suctionvalve

CirculationValve

Thecirculationvalve(Figure9)controlstheowfrom

thepumptothetank.

SuctionValve

Thesuctionvalve(Figure9)controlstheowfrom

thetanktothepump.

HopperValve

Thehoppervalve(Figure9)controlstheowfromthe

hopperintothemixingsystem.Thehoppervalveis

mosteffectivewhenitisjustslightlyopen,astheuid

thencreatesavacuumeffectanddrawsthebentonite

andothercomponentsintotheow.

TransferValve

Thetransfervalve(Figure9)controlstheowfrom

themixingsystemtothedrill.

EngineControls

g038406

Figure10

1.Dipstick3.Decompressionlever

2.Oil-drainplug4.Oillter

g038407

Figure11

1.Fuel-shutofflever

5.Ignitionswitch

2.Fuel-injectionpump6.Aircleaner

3.Speed-controlhandle7.Recoil-Starthandle

4.Dipstick8.Fuel-drainplug

IgnitionSwitch

Theignitionswitch(Figure11)allowstheoperatorof

themachinetostarttheengine;refertoStartingand

ShuttingOfftheEngine(page11).

Recoil-StartHandle

Ifthebatteryisnotcharged,youcanstarttheengine

withtherecoil-starthandle;refertoStartingand

ShuttingOfftheEngine(page11).

Speed-ControlHandle

Thespeed-controlhandle(Figure11)controlsthe

enginespeedandalsoshutsofftheengine.Movingit

allthewaytotheleft(counterclockwise)shutsoffthe

engine.Movingittotheright(clockwise)increases

theenginespeed.

Specications

Mixer

FlowrateLengthWidthHeightWeight

Upto1249L/minute

(330gallons/minute)

141cm(55inches)90cm(35inches)116.2cm(46inches)204kg(450lb)

Tanks

Capacity

LengthWidthHeightDryweight

1893L(500USgallons)203.2cm(80inches)78.7cm(31inches)177.8cm(70inches)241kg(532lb)

3785L(1000US

gallons)

257.2cm(101inches)108.6cm(43inches)191.1cm(75inches)397kg(876lb)

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Theownermustensurethatalloperatorsare

welltrainedandcompetenttosafelyoperatethe

machine.

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatsafetyswitchesandshieldsare

attachedandfunctioningproperly.Donotoperate

themachineunlesstheyarefunctioningproperly.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

•Keepthemanual(s)withthemachine.Goto

www.T oro.comforareplacementmanual.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

GroundingtheMixerand

theTank

Groundthemixingsystem.

Connectabraidedgroundingstraporajumpercable

(soldseparately)fromthemixerframetotheground.

AdjustingtheValves

WARNING

Ifyouruntheenginewhenthemixingvalves

arenotadjustedasdirected,thepumpcan

directuidoutthroughthehopperandpush

thegrateintotheair.

Ensurethatthemixingvalvesareadjusted

appropriatelyandthatthegrateistetheredto

thehopper,beforestartingtheengine.

Toopenavalve,turnthehandlesothatitisinline

withthepipe.T ocloseavalve,turnthehandlesothat

itisperpendiculartothepipe(Figure12).

g024050

Figure12

1.Closedposition2.Openposition

Beforestartingtheengine,ensurethatthehopper

valveandthetransfervalvearebothclosed,andthe

suctionvalveandthecirculationvalvearebothopen

(Figure9).

AddingFuel

•Theenginerunsonclean,fresh,ultra-low-sulfur

dieselfuelwithaminimumcetaneratingof40.

•Purchasefuelinquantitiesthatcanbeusedwithin

30daystoensurefuelfreshness.

•Usesummer-gradedieselfuel(Number2-D)at

temperaturesabove-7°C(20°F)andwinter-grade

dieselfuel(Number1-DorNumber1-D/2-Dblend)

below-7°C(20°F).

•Nevermixkerosene,usedengineoil,orresidual

fuelswiththedieselfuel.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinter.

•Fueladditivesarenotrecommended.Somefuel

additivesmaycausepoorengineperformance.

Important:Donotmixoilwithdiesel.

Dieselfuelshouldcomplywiththefollowing

specication.Thetablelists7worldwide

specicationsfordieselfuels.

DieselFuelSpecications

Location

Number2-D,Number1-D,ASTM

D975-94

USA

EN590:96EuropeanUnion

ISO8217DMX

International

BS2869-A1orA2

UnitedKingdom

JISK2204GradeNumber2

Japan

KSM-2610

Korea

GB252China

UsingFuelStabilizer/Conditioner

Useadieselfuelstabilizer/conditionerinthemachine

tokeepthefuelfreshduringstorageof90daysor

less.Ifyouarestoringthemachineforlonger,drain

thefueltank;refertoDrainingtheT ank(page14).

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionerto

thefuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffective

whenmixedwithfreshfuel.

FillingtheFuelTank

Capacity:5.4L(5.7USqt)

1.Parkthemachineonalevelsurface,shutoffthe

engine,andallowtheenginetocool.

2.Cleanaroundthefuel-tankcapandremoveit

(Figure13).

g038408

Figure13

1.Fuel-tankcap3.Redring

2.Inletfuelscreen

Important:Keeptheinletfuelscreenand

theredringinthefueltankwhilepouringthe

fuel.

3.Addfueltothefueltankuntilthelevelisupto

theredring(Figure13andFigure14).

Important:Thisspaceinthetankallows

thefueltoexpand.Donotllthefueltank

completelyfull.

g038409

Figure14

4.Installthefuel-tankcapsecurely.

5.Wipeupanyfuelthatmayhavespilled.

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includinglongpants;

eyeandhearingprotection;slip-resistant,

substantialfootprotection;andhardhats.Tieback

longhairanddonotwearjewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Keepyourhandsandfeetawayfrommovingparts.

•Donotoperateneardrop-offs,ditches,or

embankments.

•Stopthemachinewheneveryouarenotoperating

it.

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Movethemachinetolevelground.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Useaccessories,attachments,andreplacement

partsapprovedbyTheT oro®Companyonly.

StartingandShuttingOff

theEngine

WARNING

Ifyouruntheenginewhenthemixingvalves

arenotadjustedasdirected,thepumpcan

directuidoutthroughthehopperandpush

thegrateintotheair.

Ensurethatthemixingvalvesareadjusted

appropriatelyandthatthegrateistetheredto

thehopper,beforestartingtheengine.

StartingtheEngine

Important:Becausetheuidcoolsthepump

seal,thepumpmayoverheatifyouruntheengine

withoutuidinthemixer.Donotruntheengine

withoutuidinthemixer.

StartingtheEngineusingtheKeySwitch

1.Movethefuel-shutofflevertotheONposition.

2.Movethespeed-controlhandletotheright

(Figure11);refertoControls(page8).

Note:Ifsmokecomesfromtheexhaust,move

thespeed-controlhandletotheleft.

3.RotatetheignitionswitchtotheRUNposition

(Figure11);refertoIgnitionSwitch(page9).

g024065

Figure15

1.Stopposition3.Startposition

2.Runposition

4.TurntheignitionswitchtotheSTARTposition,

andholditthereuntiltheenginestarts(Figure

15).

Important:Iftheenginedoesnotstart

within15seconds,releasethekey,andwait

atleast10secondsbeforeoperatingthe

starteragain.Usingtheelectricstarterfor

toolongwilloverheatthestartermotorand

candamageit.

Note:Ifafterseveralattemptsofstartingthe

exhaustbeginstoemitwhitesmoke,movethe

speedadjustmentleverallthewaytotheleft,

andpulltherecoil-starthandleoutslowly5

times.Repeatthestartingprocedure.

StartingtheEngineusingtheRecoilHandle

1.Movethefuel-shutofflevertotheONposition.

2.Movethespeed-controlhandletotheright

(Figure11);refertoControls(page8).

Note:Ifsmokecomesfromtheexhaust,move

thespeed-controlhandletotheleft.

3.Pushthedecompressionlevertotheleft(Figure

10).

Note:Thedecompressionleverwillstay

cockedtotheleftandwillautomaticallyreturn

totheoriginalpositionwhentherecoilstarter

handleispulledagain.

4.Grasptherecoil-starthandle,pullitoutslowly

untilyoufeelresistance,thenpullitalltheway

outwithastrongandevenmotion(Figure16).

Note:Use2handsifnecessary.

g022414

Figure16

5.Slowlyreturntherecoil-starthandletotheinitial

position.

6.Iftheenginedoesnotstart,repeatsteps1to5.

ShuttingOfftheEngine

WARNING

Inanemergencysituation,shutofftheengine

immediately.

1.Movethespeed-controlhandletotheSTOP

position(Figure11);refertoIgnitionSwitch

(page9).

2.RotatetheignitionswitchtotheOFFposition;

refertoIgnitionSwitch(page9).

3.Movethefuel-shutofflevertotheOFFposition.

Important:KeeptheignitionswitchintheOFF

position.LeavingtheignitionswitchintheRUN

positionwhiletheengineisoffwilldischargethe

battery.

MixingtheFluid

WARNING

Ifyouruntheenginewhenthemixingvalves

arenotadjustedasdirected,thepumpcan

directuidoutthroughthehopperandpush

thegrateintotheair.

Ensurethatthemixingvalvesareadjusted

appropriatelyandthatthegrateistetheredto

thehopper,beforestartingtheengine.

WARNING

Drillinguidcanbeveryslippery.Ifthereare

drilling-uidcomponentsonthegroundor

othersurfaces,someonecouldslipandfall,

resultinginseriouspersonalinjury.

Wearslip-resistantfootwearandusecaution

whileworkinginareaswithdrilling-uid

components.

Thereisavarietyofmaterialsavailableforcreating

differenttypesofdrillinguid.Matchthedrillinguid

tosuittheneedsofthesoilconditions,andfollowthe

manufacturer’sinstructionsthatareprintedonthe

packagingoftheproduct.

Note:Theorderinwhichyouaddthecomponents

oftheuidisimportant.Followtheinstructionsofthe

manufacturers.

1.Ensurethatthegrateistetheredtothehopper

andthatthevalvesareadjustedappropriately;

refertoAdjustingtheValves(page10).

2.Addtheappropriateamountofwatertothetank

throughthehatch(Figure8).

Ifyouareusingwaterfromaditchorapond,

placeaverynescreenovertheinletofthe

hosetopreventunwantedmaterialfromentering

themixingsystem.

Ensurethatthereisenoughroomforadditives

inthemixingsystem.

3.Starttheengine;refertoStartingtheEngine

(page12).

4.TestthepHofthewater.Ifitisbelow8,add

sodaashuntilthepHis8orhigher.

Note:SuppliesfortestingpHareavailable

whereswimming-poolsuppliesaresold.

5.Slightlyopenthevalveatthebottomofthe

hopper.

Note:Thevalveworksmoreeffectivelywhenit

isopenonlyslightly;itcreatesavacuumeffect

thatallowsthedrycomponentstoenterthe

mixeratafasterrate.

6.Addtheappropriateamountofbentonitetothe

hopper.

Note:Addthebentoniteslowlytoavoid

clumping—1baginapproximately3to5

minutes.Openthetankcoverandlooktoensure

thattheuidcomponentsaremixingcorrectly.

Ifyouseeanyclumps,addthecomponentsat

aslowerrate.

7.Afteryouhaveaddedtheappropriateamountof

bentonite,addanypolymersthattheparticular

soilconditionsrequire.

8.Lastly,addanyotherliquidsthatthesoil

conditionsrequire.

9.Closethehoppervalve.

10.Allowthemachinetothoroughlymixtheuidfor

severalminutes.

PumpingtheFluidtothe

Drill

DANGER

Theuidmixerwillbeelectriedifthehose

isattachedtothedrillandthedrillstrikes

anelectricalline.Contactingtheuidmixer

duringanelectricalstrikemaycausebodily

harm.

•Ensurethattheuid-mixerframeandthe

tankframearebondedtothegroundrod.

•Ifastrikeoccurs,stayawayfromtheuid

mixerandthedrill.Donotcontactthe

mixeruntiltheelectricalstrikehasbeen

corrected.

1.Usethetransferhose(provided)toconnectthe

mixerandthedrill.

Note:Themixerhasamalecamlocktting

(Figure17)locatedafterthetransfervalve.

g234696

Figure17

2.Openthetransfervalvetoallowtheuidtoow

tothedrill.

Note:Keepthecirculationvalveopensothat

theuidcontinuestocirculateinthemixer.

Important:Unlessyouareusingadditional

equipmenttothoroughlycleanthedrillinguid,

donotcirculatetheuseduidthroughthemixer.

Doingsomaydamagethepump.

Disposeoftheuseddrillinguid,aswellastheunused

uidleftinthetank,accordingtoenvironmental

regulations.

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleanupanyoilorfuelspills.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

DrainingtheTank

Todrainthetank,removethedrainplugfromtheside

ofthetankframe(Figure8).

Disposeoftheuseddrillinguid,aswellastheunused

uidleftinthetank,accordingtoenvironmental

regulations.

ProtectingtheMachine

fromFreezing

1.Ensurethatallthevalvesareopen.

2.Rinsethetankwithcleanclearwaterandthen

pumpitthroughthesystem,removingasmuch

oftheslurrymixinthesystemaspossible.

3.Drainthetank;refertoDrainingtheTank(page

14).

4.Drainanyremaininguidfromthepumpby

removingthedrainpluginthebottomofthe

pump(Figure18).

g023837

Figure18

1.Drainplug

5.Topreventthevalveatthebaseofthehopper

fromfreezingaroundtheedges,eitherleave

thevalveopenhalfway,orclosethevalveand

pouranenvironmentallyfriendlyantifreezeinto

thehopperuntilabout51mm(2inches)ofuid

coversthevalve.

Maintenance

Important:Beforeperforminganymaintenanceprocedures,rstshutofftheengineandwait5minutes

toallowallmovingpartstocometoacompletestopandcool.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst25hours

•Changetheengineoil.

Aftertherst50hours

•Inspectandcleantheengine-oillter.

Beforeeachuseordaily

•Inspecttheair-cleanerelement.

•Checktheengine-oillevel.

Aftereachuse

•Cleanthemachine.

Every50hours

•Cleantheair-cleanerelement.Cleanitmorefrequentlyindustyoperatingconditions.

•Cleantheinletfuelscreen.

Every100hours

•Lubricatethepump.

•Changetheengineoil.

•Checkthebatterycableconnections.

Every200hours

•Replacetheair-cleanerelement.Replaceitmorefrequentlyindustyoperating

conditions.

•Replacetheoutletfuellter.

Every400hours

•Inspectandcleantheengine-oillter.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Pre-Maintenance

Procedures

Pre-MaintenanceSafety

•Beforeadjusting,cleaning,repairing,orleaving

themachine,dothefollowing:

–Movethemachineonalevelsurface.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

–Allowmachinecomponentstocoolbefore

performingmaintenance.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Useadequatesupporttosupportthemachineor

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

PreparingtheMachinefor

Maintenance

1.Parkthetransportvehicleonalevelsurfaceand

chockthetires,orremovethemachinefromthe

transportvehicle.

2.Ensurethattheengineandmuferarecool.

3.Turntheelectric-startswitchtotheOFFposition.

Lubrication

LubricatingthePump

ServiceInterval:Every100hours

GreaseType:NLGI#1heavy-dutyEPgrease

Useagreaseguntopumpgreaseintothegrease

ttingonthesideofthepump(Figure19).

g023836

Figure19

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspect

theair-cleanerelement.

Every50hours—Cleantheair-cleanerelement.

Cleanitmorefrequentlyindustyoperating

conditions.

Every200hours/Yearly(whichevercomes

rst)—Replacetheair-cleanerelement.

Replaceitmorefrequentlyindustyoperating

conditions.

Important:Donotoperatetheenginewithout

theairlterassembly;extremeenginedamage

willoccur.

1.Setthethrottletoslow,shutofftheengine,and

waitforallmovingpartstostop.

2.TurnthefuelshutofflevertotheOFFposition.

3.Removethewingnutthatsecurestheair-cleaner

cover(Figure20).

g038411

Figure20

1.Wingnut3.Paperelement

2.Air-cleanercover4.Foamelement

4.Removetheair-cleanercover.

5.Removetheinternalwingnut.

6.Removethefoamandpaperelementsfromthe

base(Figure20).

7.Removethefoamelementfromthepaper

element(Figure20).

8.Inspectthefoamandpaperelements,and

replacethemiftheyaredamagedorexcessively

dirty.

Note:Nevertrytobrushdirtoffthepaper

element;brushingforcesthedirtintothebers.

9.Wipedirtfromthebaseandthecoverwitha

moistrag.

Note:Becarefultopreventdirtanddebris

fromenteringtheairductinsidetheair-cleaner

housing.

10.Slidetheouterfoamelementoverthepaper

element.

11.Installtheaircleanerelementsandensurethat

theyareproperlypositioned.

12.Installtheinternalwingnut

13.Securelyinstallthecoverwiththeotherwingnut.

ServicingtheEngineOil

ServiceInterval:Aftertherst25hours

Every100hours

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Important:Use4-cycleengineoilthatmeets

orexceedsthefollowingguidelinesand

classications:

•APIServiceCategoriesCJ-4orhigher

•ACEAServiceCategoriesE-3,E-4,andE-5

Note:T oroPremiumEngineOilisavailablefromyour

AuthorizedT oroDealer.

CrankcaseCapacity:1.6L(1.7USqt)

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.Thistypeofdamageisnot

coveredbythewarranty.

Viscosity:SAE5W-30

Note:Iftheambienttemperatureisabove35°C

(95°F),useSAE5W-40orSAE10W-40.

1.Placethemachineonaat,levelsurface.

2.Runtheengineforafewminutestowarmtheoil.

Note:Warmoilowsbetterandcarriesmore

contaminants.

3.Shutofftheengineandwaitforallmovingparts

tostop.

4.Cleanaroundthedipstick(Figure21)sothatdirt

cannotfallintothellerholeanddamagethe

engine.

g038410

Figure21

1.Dipstickupperlimit3.Fillport

2.Dipsticklowerlimit

5.Removethedipstickandwipetheendclean

(Figure21).

6.Slidethedipstickfullyintothellportwithout

threadingitintotheport.

7.Removethedipstickandlookattheend.

Note:Iftheengineoillevelisbelowthehalfway

pointonthehatchmarks,slowlypouronly

enoughoilintothellporttoraisethelevelto

thehalfwaypointonthedipstick.

8.Installthedipstick.

ChangingtheEngineOil

1.Ensurethatthemachineisonalevelsurface.

2.Runtheengineforafewminutestowarmtheoil.

Note:Warmoilowsbetterandcarriesmore

contaminants.

3.Shutofftheengineandwaitforallmovingparts

tostop.

4.Placeasuitablereceptacleundertheoildrain

plug(Figure22).

g038412

Figure22

5.Removethedrainplug.

6.Allowtheoiltodrainandreplacethedrainplug.

7.Removethedipstick(Figure21)andslowlypour

oilintothellholeuntiltheoilisbetweenthe

upperandlowerlimitonthedipstick;referto

CheckingtheEngine-OilLevel(page17).

8.Installandsecurethedipstick.

9.Wipeupanyspilledoil.

InspectingandCleaningthe

Engine-OilFilter

ServiceInterval:Aftertherst50hours

Every400hours

1.Removetheoil-lterretainingbolt.

2.Pulltheoil-ltercapoutandremovetheoillter.

g038413

Figure23

3.Cleantheoillterorreplaceitifitisdamaged.

4.Installtheoillter.

5.Makesurethattheoil-ltercapisfullyseated.

6.Installandtightentheoil-lterretainingbolt.

7.Addnewengineoil;refertoServicingtheEngine

Oil(page17).

8.Warmuptheenginebyrunningitfor5minutes,

andcheckforanyengineoilleaks.

9.Aftertheengineiswarm,turnitoffandletitsit

for10minutes.

10.Checktheengineoillevelbyfullyinserting,but

notscrewingin,thedipstick.

11.Addengineoilasneeded;refertoServicingthe

EngineOil(page17).

FuelSystem

Maintenance

ServicingtheFuelSystem

CleaningtheInletFuelScreen

ServiceInterval:Every50hours—Cleantheinlet

fuelscreen.

1.Cleantheareaaroundthefuelcap.

2.Removethefuelcap.

3.Lifttheinletfuelscreenoutofthefueltank.

g019997

Figure24

1.Fuelcap3.Fueltank

2.Inletfuelscreen

4.Cleantheinletfuelscreenorreplaceitifitis

damaged.

5.Installtheinletfuelscreen.

6.Installthefuelcapandhandtightenit.

Note:Overtighteningthefuelcapwilldamage

it.

DrainingtheFuelTankand

ReplacingtheOutletFuelFilter

ServiceInterval:Every200hours—Replacethe

outletfuellter.

1.Shutofftheengineandwaitforallmovingparts

tostop.

2.Placeanapprovedcontainerunderthefueltank

tocollectthefuel.

3.Removethefuelcap(Figure25).

g235178

Figure25

1.Fuelcap3.Drainplug

2.Gasket

4.Removethedrainplugandgaskettodrainthe

fuel(Figure25).

5.Loosenthenutsunderthefuel-shutofflever

(Figure26).

g021307

Figure26

1.Outletfuellter4.O-ring

2.Gasket5.Fuel-shutofflever

3.Fillerport

6.Nut(2)

6.RemoveanddiscardtheO-ring(Figure26).

7.Pulltheoutletfuellterandgasketoutofthe

llerport(Figure26).

8.Installanewoutletfuellterandgasketthrough

thellerport,andseattheminthefueltank

(Figure26).

9.InstallanewO-ringonthefuelshutofflever,and

installtheassemblytothefueltankusingthe

nutsunderthefuelshutofflever(Figure26).

10.Installthedrainplugwithanewgasket(Figure

25).

11.Installthefuelcapandhandtightenit.

Note:Overtighteningthefuelcapwilldamage

it.

ElectricalSystem

Maintenance

ReplacingtheBattery

1.Removethecoverofthebatterybox.

2.Disconnectthenegative(black)groundcable

fromthebatterypost.

WARNING

Incorrectbatterycableroutingcould

damagethemachineandcables,causing

sparks.Sparkscancausethebattery

gasestoexplode,resultinginpersonal

injury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

WARNING

Batteryterminalsormetaltools

couldshortagainstmetalmachine

components,causingsparks.Sparks

cancausethebatterygasestoexplode,

resultinginpersonalinjury.

•Whenremovingorinstallingthe

battery,donotallowthebattery

terminalstotouchanymetalpartsof

themachine.

•Donotallowmetaltoolstoshort

betweenthebatteryterminalsand

metalpartsofthemachine.

3.Removethepositive(red)batterycable.

4.Removethebattery.

5.Placethenewbatteryinthetray.

6.Installthepositive(red)batterycabletothe

positive(+)batteryterminal,andtightenthenut

ontothebolt.

7.Installthenegative(black)groundcabletothe

negative(-)batteryterminal,andtightenthenut

ontothebolt.

8.Installthecoverofthebatterybox,andsecureit

withthestrap.

9.Recycletheoldbatteryatanauthorizedfacility.

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