2. Toro
  3. Diesel-Powered FM 330 Fluid Mixer
Diesel-Powered FM 330 Fluid Mixer

Toro Diesel-Powered FM 330 Fluid Mixer User manual

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  • What is the purpose of this machine?
    Where can I find safety decals and instructions on the machine?
    What is the recommended safety precaution when operating the machine?
    How do I connect the pump to the tank?
    How do I start the engine?
    How do I adjust the valves?
FormNo.3419-561RevA
Diesel-PoweredFM330Fluid
Mixer
ModelNo.23897—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3419-561*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparate
product-specicDeclarationofConformity(DOC)
sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Thismachineisdesignedtomixdrilling-uidproducts
withcleanwater.Youcanmountthemachineontoa
suitabletransportvehicleandconnectthemachine
toasuitablehorizontaldirectionaldrill.Readand
understandthedirectionaldrillOperator’sManual.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
productsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
g038405
Figure1
1.Modelandserial-numberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
ConnectingtheBattery.......................................6
ConnectingthePumptotheTank.......................7
ProductOverview.....................................................8
Controls.............................................................8
Specications....................................................9
BeforeOperation...................................................9
BeforeOperationSafety.....................................9
GroundingtheMixerandtheT ank.....................10
AdjustingtheValves.........................................10
AddingFuel......................................................10
DuringOperation..................................................11
DuringOperationSafety....................................11
StartingandShuttingOfftheEngine..................11
MixingtheFluid................................................13
PumpingtheFluidtotheDrill............................13
AfterOperation....................................................14
AfterOperationSafety......................................14
DrainingtheTank..............................................14
ProtectingtheMachinefromFreezing...............14
Maintenance...........................................................15
RecommendedMaintenanceSchedule(s)...........15
Pre-MaintenanceProcedures..............................15
Pre-MaintenanceSafety...................................15
PreparingtheMachineforMaintenance............15
Lubrication..........................................................16
LubricatingthePump........................................16
EngineMaintenance...........................................16
ServicingtheAirCleaner..................................16
ServicingtheEngineOil....................................17
FuelSystemMaintenance...................................19
ServicingtheFuelSystem................................19
ElectricalSystemMaintenance...........................20
ReplacingtheBattery.......................................20
ChargingtheBattery.........................................21
CheckingandCleaningtheBattery...................21
Cleaning..............................................................22
CleaningtheMachine.......................................22
Storage...................................................................22
StoringtheMachine..........................................22
Troubleshooting......................................................23
Safety
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandpetsasafedistanceaway
fromthemachine.
•Neverallowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicingorfuelingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal117-2718
117-2718
decal119-0217
119–0217
1.Warning—shutofftheengine;keepawayfrommoving
parts;keepallguardsandshieldsinplace.
decal125-6155
125–6155
1.Warning—readthe
Operator’sManual.
3.Explosionhazard;
electricalshock
hazard—Calllocal
utilitiesbeforedigging
underground.
2.Electricalshock
hazard—ensurethe
equipmentisgrounded
beforestartingdrill
operation.
decal125-6171
125-6171
1.Piercinghazard—wearhandprotection.
decal125-6156
125–6156
1.Tankdrain—readtheOperator’sManual.
decal130-2845
130–2845
4
decal125-6185
125-6185
1.Enginestop3.Enginestart
2.Enginerun
decal125-6186
125-6186
1.Enginestop3.Fast
2.Slow
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Bolt(5/16x3/4inch)
2
Washer(5/16inch)
2
Nut(5/16inch)
2
Connectthebattery.
Circulationhose
1
Hoseclamp2
Connectthepumptothetank.
MediaandAdditionalParts
Description
Qty.
Use
Transferhose
1
Connectthemixertothedrill.
ConnectingtheBattery
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
1.Removetheredplasticcoverfromthepositive
batteryterminal(Figure3).
g024037
Figure3
1.Redcover3.Blackcover
2.Positivecable4.Negativecable
2.Useabolt(5/16x3/4inch),awasher,andanut
(5/16inch)tomountthepositivecabletothe
positivebatteryterminal.
3.Removetheblackplasticcoverfromthe
negativebatteryterminal.
6
4.Useabolt(5/16x3/4inch),awasher,andanut
(5/16inch)tomountthenegativecabletothe
negativebatteryterminal.
ConnectingthePumpto
theTank
Ensurethattheframeoftheuidmixerandtheframe
ofthetankaresecuredtoastrongsurface,with
anadequatefastenerthrougheachmountinghole
(Figure4).
Note:Ensurethatthemixerandthetankareina
positionthatallowsthehosestoconnectthemwithout
stretchingorkinking.
g024044
Figure4
Undersideshown
1.Mountingholesintank
frame
2.Mountingholesinmixer
frame
1.Locatethesuctionhoseconnectedtothebottom
ofthetank,andpullthelooseendoutfrom
underthetank.
2.Useahoseclamp(providedwiththetransfer
hose)toconnectthelooseendofthesuction
hosetothepumpinletonthemixerasshownin
Figure5,Figure6,andFigure7.
g024043
Figure5
1.Circulationhose2.Suctionhose
g025173
Figure6
1.Fitting3.Hose
2.Hoseclamp
g024041
Figure7
1.Locknut
3.Tightenthehoseclampbytighteningthelocknut.
4.Use2hoseclamps(provided)toconnectthe
circulationhosetothetopofthetankandthe
topofthemixerasshowninFigure5,Figure6,
andFigure7.
5.Tightenthehoseclampsbytighteningthe
locknuts.
7
ProductOverview
g024034
Figure8
Tanksoldseparately
1.Accesshatch
4.Forkliftpockets
7.Hopper
2.Circulation
hose
5.Suctionhose8.Grate
3.Tankdrainplug6.Engine
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
g023834
Figure9
1.Circulationvalve
3.Hoppervalve
2.Transfervalve4.Suctionvalve
CirculationValve
Thecirculationvalve(Figure9)controlstheowfrom
thepumptothetank.
SuctionValve
Thesuctionvalve(Figure9)controlstheowfrom
thetanktothepump.
HopperValve
Thehoppervalve(Figure9)controlstheowfromthe
hopperintothemixingsystem.Thehoppervalveis
mosteffectivewhenitisjustslightlyopen,astheuid
thencreatesavacuumeffectanddrawsthebentonite
andothercomponentsintotheow.
TransferValve
Thetransfervalve(Figure9)controlstheowfrom
themixingsystemtothedrill.
EngineControls
g038406
Figure10
1.Dipstick3.Decompressionlever
2.Oil-drainplug4.Oillter
8
g038407
Figure11
1.Fuel-shutofflever
5.Ignitionswitch
2.Fuel-injectionpump6.Aircleaner
3.Speed-controlhandle7.Recoil-Starthandle
4.Dipstick8.Fuel-drainplug
IgnitionSwitch
Theignitionswitch(Figure11)allowstheoperatorof
themachinetostarttheengine;refertoStartingand
ShuttingOfftheEngine(page11).
Recoil-StartHandle
Ifthebatteryisnotcharged,youcanstarttheengine
withtherecoil-starthandle;refertoStartingand
ShuttingOfftheEngine(page11).
Speed-ControlHandle
Thespeed-controlhandle(Figure11)controlsthe
enginespeedandalsoshutsofftheengine.Movingit
allthewaytotheleft(counterclockwise)shutsoffthe
engine.Movingittotheright(clockwise)increases
theenginespeed.
Specications
Mixer
FlowrateLengthWidthHeightWeight
Upto1249L/minute
(330gallons/minute)
141cm(55inches)90cm(35inches)116.2cm(46inches)204kg(450lb)
Tanks
Capacity
LengthWidthHeightDryweight
1893L(500USgallons)203.2cm(80inches)78.7cm(31inches)177.8cm(70inches)241kg(532lb)
3785L(1000US
gallons)
257.2cm(101inches)108.6cm(43inches)191.1cm(75inches)397kg(876lb)
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Theownermustensurethatalloperatorsare
welltrainedandcompetenttosafelyoperatethe
machine.
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Checkthatsafetyswitchesandshieldsare
attachedandfunctioningproperly.Donotoperate
themachineunlesstheyarefunctioningproperly.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
•Keepthemanual(s)withthemachine.Goto
www.T oro.comforareplacementmanual.
9
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
GroundingtheMixerand
theTank
Groundthemixingsystem.
Connectabraidedgroundingstraporajumpercable
(soldseparately)fromthemixerframetotheground.
AdjustingtheValves
WARNING
Ifyouruntheenginewhenthemixingvalves
arenotadjustedasdirected,thepumpcan
directuidoutthroughthehopperandpush
thegrateintotheair.
Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredto
thehopper,beforestartingtheengine.
Toopenavalve,turnthehandlesothatitisinline
withthepipe.T ocloseavalve,turnthehandlesothat
itisperpendiculartothepipe(Figure12).
g024050
Figure12
1.Closedposition2.Openposition
Beforestartingtheengine,ensurethatthehopper
valveandthetransfervalvearebothclosed,andthe
suctionvalveandthecirculationvalvearebothopen
(Figure9).
AddingFuel
•Theenginerunsonclean,fresh,ultra-low-sulfur
dieselfuelwithaminimumcetaneratingof40.
•Purchasefuelinquantitiesthatcanbeusedwithin
30daystoensurefuelfreshness.
•Usesummer-gradedieselfuel(Number2-D)at
temperaturesabove-7°C(20°F)andwinter-grade
dieselfuel(Number1-DorNumber1-D/2-Dblend)
below-7°C(20°F).
•Nevermixkerosene,usedengineoil,orresidual
fuelswiththedieselfuel.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinter.
•Fueladditivesarenotrecommended.Somefuel
additivesmaycausepoorengineperformance.
Important:Donotmixoilwithdiesel.
Dieselfuelshouldcomplywiththefollowing
specication.Thetablelists7worldwide
specicationsfordieselfuels.
DieselFuelSpecications
Location
Number2-D,Number1-D,ASTM
D975-94
USA
EN590:96EuropeanUnion
ISO8217DMX
International
BS2869-A1orA2
UnitedKingdom
JISK2204GradeNumber2
Japan
KSM-2610
Korea
GB252China
UsingFuelStabilizer/Conditioner
Useadieselfuelstabilizer/conditionerinthemachine
tokeepthefuelfreshduringstorageof90daysor
less.Ifyouarestoringthemachineforlonger,drain
thefueltank;refertoDrainingtheT ank(page14).
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionerto
thefuel,andfollowthedirectionsofthemanufacturer.
Note:Fuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuel.
10
FillingtheFuelTank
Capacity:5.4L(5.7USqt)
1.Parkthemachineonalevelsurface,shutoffthe
engine,andallowtheenginetocool.
2.Cleanaroundthefuel-tankcapandremoveit
(Figure13).
g038408
Figure13
1.Fuel-tankcap3.Redring
2.Inletfuelscreen
Important:Keeptheinletfuelscreenand
theredringinthefueltankwhilepouringthe
fuel.
3.Addfueltothefueltankuntilthelevelisupto
theredring(Figure13andFigure14).
Important:Thisspaceinthetankallows
thefueltoexpand.Donotllthefueltank
completelyfull.
g038409
Figure14
4.Installthefuel-tankcapsecurely.
5.Wipeupanyfuelthatmayhavespilled.
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Wearappropriateclothing,includinglongpants;
eyeandhearingprotection;slip-resistant,
substantialfootprotection;andhardhats.Tieback
longhairanddonotwearjewelry.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
•Keepyourhandsandfeetawayfrommovingparts.
•Donotoperateneardrop-offs,ditches,or
embankments.
•Stopthemachinewheneveryouarenotoperating
it.
•Neverrunanengineinanareawhereexhaust
gassesareenclosed.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition,dothe
following:
–Movethemachinetolevelground.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
•Donotoperatethemachinewhenthereistherisk
oflightning.
•Useaccessories,attachments,andreplacement
partsapprovedbyTheT oro®Companyonly.
StartingandShuttingOff
theEngine
WARNING
Ifyouruntheenginewhenthemixingvalves
arenotadjustedasdirected,thepumpcan
directuidoutthroughthehopperandpush
thegrateintotheair.
Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredto
thehopper,beforestartingtheengine.
11
StartingtheEngine
Important:Becausetheuidcoolsthepump
seal,thepumpmayoverheatifyouruntheengine
withoutuidinthemixer.Donotruntheengine
withoutuidinthemixer.
StartingtheEngineusingtheKeySwitch
1.Movethefuel-shutofflevertotheONposition.
2.Movethespeed-controlhandletotheright
(Figure11);refertoControls(page8).
Note:Ifsmokecomesfromtheexhaust,move
thespeed-controlhandletotheleft.
3.RotatetheignitionswitchtotheRUNposition
(Figure11);refertoIgnitionSwitch(page9).
g024065
Figure15
1.Stopposition3.Startposition
2.Runposition
4.TurntheignitionswitchtotheSTARTposition,
andholditthereuntiltheenginestarts(Figure
15).
Important:Iftheenginedoesnotstart
within15seconds,releasethekey,andwait
atleast10secondsbeforeoperatingthe
starteragain.Usingtheelectricstarterfor
toolongwilloverheatthestartermotorand
candamageit.
Note:Ifafterseveralattemptsofstartingthe
exhaustbeginstoemitwhitesmoke,movethe
speedadjustmentleverallthewaytotheleft,
andpulltherecoil-starthandleoutslowly5
times.Repeatthestartingprocedure.
StartingtheEngineusingtheRecoilHandle
1.Movethefuel-shutofflevertotheONposition.
2.Movethespeed-controlhandletotheright
(Figure11);refertoControls(page8).
Note:Ifsmokecomesfromtheexhaust,move
thespeed-controlhandletotheleft.
3.Pushthedecompressionlevertotheleft(Figure
10).
Note:Thedecompressionleverwillstay
cockedtotheleftandwillautomaticallyreturn
totheoriginalpositionwhentherecoilstarter
handleispulledagain.
4.Grasptherecoil-starthandle,pullitoutslowly
untilyoufeelresistance,thenpullitalltheway
outwithastrongandevenmotion(Figure16).
Note:Use2handsifnecessary.
g022414
Figure16
5.Slowlyreturntherecoil-starthandletotheinitial
position.
6.Iftheenginedoesnotstart,repeatsteps1to5.
ShuttingOfftheEngine
WARNING
Inanemergencysituation,shutofftheengine
immediately.
1.Movethespeed-controlhandletotheSTOP
position(Figure11);refertoIgnitionSwitch
(page9).
2.RotatetheignitionswitchtotheOFFposition;
refertoIgnitionSwitch(page9).
3.Movethefuel-shutofflevertotheOFFposition.
Important:KeeptheignitionswitchintheOFF
position.LeavingtheignitionswitchintheRUN
positionwhiletheengineisoffwilldischargethe
battery.
12
MixingtheFluid
WARNING
Ifyouruntheenginewhenthemixingvalves
arenotadjustedasdirected,thepumpcan
directuidoutthroughthehopperandpush
thegrateintotheair.
Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredto
thehopper,beforestartingtheengine.
WARNING
Drillinguidcanbeveryslippery.Ifthereare
drilling-uidcomponentsonthegroundor
othersurfaces,someonecouldslipandfall,
resultinginseriouspersonalinjury.
Wearslip-resistantfootwearandusecaution
whileworkinginareaswithdrilling-uid
components.
Thereisavarietyofmaterialsavailableforcreating
differenttypesofdrillinguid.Matchthedrillinguid
tosuittheneedsofthesoilconditions,andfollowthe
manufacturer’sinstructionsthatareprintedonthe
packagingoftheproduct.
Note:Theorderinwhichyouaddthecomponents
oftheuidisimportant.Followtheinstructionsofthe
manufacturers.
1.Ensurethatthegrateistetheredtothehopper
andthatthevalvesareadjustedappropriately;
refertoAdjustingtheValves(page10).
2.Addtheappropriateamountofwatertothetank
throughthehatch(Figure8).
Ifyouareusingwaterfromaditchorapond,
placeaverynescreenovertheinletofthe
hosetopreventunwantedmaterialfromentering
themixingsystem.
Ensurethatthereisenoughroomforadditives
inthemixingsystem.
3.Starttheengine;refertoStartingtheEngine
(page12).
4.TestthepHofthewater.Ifitisbelow8,add
sodaashuntilthepHis8orhigher.
Note:SuppliesfortestingpHareavailable
whereswimming-poolsuppliesaresold.
5.Slightlyopenthevalveatthebottomofthe
hopper.
Note:Thevalveworksmoreeffectivelywhenit
isopenonlyslightly;itcreatesavacuumeffect
thatallowsthedrycomponentstoenterthe
mixeratafasterrate.
6.Addtheappropriateamountofbentonitetothe
hopper.
Note:Addthebentoniteslowlytoavoid
clumping—1baginapproximately3to5
minutes.Openthetankcoverandlooktoensure
thattheuidcomponentsaremixingcorrectly.
Ifyouseeanyclumps,addthecomponentsat
aslowerrate.
7.Afteryouhaveaddedtheappropriateamountof
bentonite,addanypolymersthattheparticular
soilconditionsrequire.
8.Lastly,addanyotherliquidsthatthesoil
conditionsrequire.
9.Closethehoppervalve.
10.Allowthemachinetothoroughlymixtheuidfor
severalminutes.
PumpingtheFluidtothe
Drill
DANGER
Theuidmixerwillbeelectriedifthehose
isattachedtothedrillandthedrillstrikes
anelectricalline.Contactingtheuidmixer
duringanelectricalstrikemaycausebodily
harm.
•Ensurethattheuid-mixerframeandthe
tankframearebondedtothegroundrod.
•Ifastrikeoccurs,stayawayfromtheuid
mixerandthedrill.Donotcontactthe
mixeruntiltheelectricalstrikehasbeen
corrected.
1.Usethetransferhose(provided)toconnectthe
mixerandthedrill.
Note:Themixerhasamalecamlocktting
(Figure17)locatedafterthetransfervalve.
13
g234696
Figure17
2.Openthetransfervalvetoallowtheuidtoow
tothedrill.
Note:Keepthecirculationvalveopensothat
theuidcontinuestocirculateinthemixer.
Important:Unlessyouareusingadditional
equipmenttothoroughlycleanthedrillinguid,
donotcirculatetheuseduidthroughthemixer.
Doingsomaydamagethepump.
Disposeoftheuseddrillinguid,aswellastheunused
uidleftinthetank,accordingtoenvironmental
regulations.
AfterOperation
AfterOperationSafety
GeneralSafety
•Cleanupanyoilorfuelspills.
•Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
DrainingtheTank
Todrainthetank,removethedrainplugfromtheside
ofthetankframe(Figure8).
Disposeoftheuseddrillinguid,aswellastheunused
uidleftinthetank,accordingtoenvironmental
regulations.
ProtectingtheMachine
fromFreezing
1.Ensurethatallthevalvesareopen.
2.Rinsethetankwithcleanclearwaterandthen
pumpitthroughthesystem,removingasmuch
oftheslurrymixinthesystemaspossible.
3.Drainthetank;refertoDrainingtheTank(page
14).
4.Drainanyremaininguidfromthepumpby
removingthedrainpluginthebottomofthe
pump(Figure18).
g023837
Figure18
1.Drainplug
5.Topreventthevalveatthebaseofthehopper
fromfreezingaroundtheedges,eitherleave
thevalveopenhalfway,orclosethevalveand
pouranenvironmentallyfriendlyantifreezeinto
thehopperuntilabout51mm(2inches)ofuid
coversthevalve.
14
Maintenance
Important:Beforeperforminganymaintenanceprocedures,rstshutofftheengineandwait5minutes
toallowallmovingpartstocometoacompletestopandcool.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst25hours
•Changetheengineoil.
Aftertherst50hours
•Inspectandcleantheengine-oillter.
Beforeeachuseordaily
•Inspecttheair-cleanerelement.
•Checktheengine-oillevel.
Aftereachuse
•Cleanthemachine.
Every50hours
•Cleantheair-cleanerelement.Cleanitmorefrequentlyindustyoperatingconditions.
•Cleantheinletfuelscreen.
Every100hours
•Lubricatethepump.
•Changetheengineoil.
•Checkthebatterycableconnections.
Every200hours
•Replacetheair-cleanerelement.Replaceitmorefrequentlyindustyoperating
conditions.
•Replacetheoutletfuellter.
Every400hours
•Inspectandcleantheengine-oillter.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
Pre-Maintenance
Procedures
Pre-MaintenanceSafety
•Beforeadjusting,cleaning,repairing,orleaving
themachine,dothefollowing:
–Movethemachineonalevelsurface.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
–Allowmachinecomponentstocoolbefore
performingmaintenance.
•Ifpossible,donotperformmaintenancewhilethe
engineisrunning.Keepawayfrommovingparts.
•Useadequatesupporttosupportthemachineor
componentswhenrequired.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
PreparingtheMachinefor
Maintenance
1.Parkthetransportvehicleonalevelsurfaceand
chockthetires,orremovethemachinefromthe
transportvehicle.
2.Ensurethattheengineandmuferarecool.
3.Turntheelectric-startswitchtotheOFFposition.
15
Lubrication
LubricatingthePump
ServiceInterval:Every100hours
GreaseType:NLGI#1heavy-dutyEPgrease
Useagreaseguntopumpgreaseintothegrease
ttingonthesideofthepump(Figure19).
g023836
Figure19
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Inspect
theair-cleanerelement.
Every50hours—Cleantheair-cleanerelement.
Cleanitmorefrequentlyindustyoperating
conditions.
Every200hours/Yearly(whichevercomes
rst)—Replacetheair-cleanerelement.
Replaceitmorefrequentlyindustyoperating
conditions.
Important:Donotoperatetheenginewithout
theairlterassembly;extremeenginedamage
willoccur.
1.Setthethrottletoslow,shutofftheengine,and
waitforallmovingpartstostop.
2.TurnthefuelshutofflevertotheOFFposition.
3.Removethewingnutthatsecurestheair-cleaner
cover(Figure20).
g038411
Figure20
1.Wingnut3.Paperelement
2.Air-cleanercover4.Foamelement
4.Removetheair-cleanercover.
5.Removetheinternalwingnut.
6.Removethefoamandpaperelementsfromthe
base(Figure20).
7.Removethefoamelementfromthepaper
element(Figure20).
8.Inspectthefoamandpaperelements,and
replacethemiftheyaredamagedorexcessively
dirty.
Note:Nevertrytobrushdirtoffthepaper
element;brushingforcesthedirtintothebers.
9.Wipedirtfromthebaseandthecoverwitha
moistrag.
16
Note:Becarefultopreventdirtanddebris
fromenteringtheairductinsidetheair-cleaner
housing.
10.Slidetheouterfoamelementoverthepaper
element.
11.Installtheaircleanerelementsandensurethat
theyareproperlypositioned.
12.Installtheinternalwingnut
13.Securelyinstallthecoverwiththeotherwingnut.
ServicingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Important:Use4-cycleengineoilthatmeets
orexceedsthefollowingguidelinesand
classications:
•APIServiceCategoriesCJ-4orhigher
•ACEAServiceCategoriesE-3,E-4,andE-5
Note:T oroPremiumEngineOilisavailablefromyour
AuthorizedT oroDealer.
CrankcaseCapacity:1.6L(1.7USqt)
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.Thistypeofdamageisnot
coveredbythewarranty.
Viscosity:SAE5W-30
Note:Iftheambienttemperatureisabove35°C
(95°F),useSAE5W-40orSAE10W-40.
1.Placethemachineonaat,levelsurface.
2.Runtheengineforafewminutestowarmtheoil.
Note:Warmoilowsbetterandcarriesmore
contaminants.
3.Shutofftheengineandwaitforallmovingparts
tostop.
4.Cleanaroundthedipstick(Figure21)sothatdirt
cannotfallintothellerholeanddamagethe
engine.
g038410
Figure21
1.Dipstickupperlimit3.Fillport
2.Dipsticklowerlimit
5.Removethedipstickandwipetheendclean
(Figure21).
6.Slidethedipstickfullyintothellportwithout
threadingitintotheport.
7.Removethedipstickandlookattheend.
Note:Iftheengineoillevelisbelowthehalfway
pointonthehatchmarks,slowlypouronly
enoughoilintothellporttoraisethelevelto
thehalfwaypointonthedipstick.
8.Installthedipstick.
ChangingtheEngineOil
1.Ensurethatthemachineisonalevelsurface.
2.Runtheengineforafewminutestowarmtheoil.
Note:Warmoilowsbetterandcarriesmore
contaminants.
3.Shutofftheengineandwaitforallmovingparts
tostop.
4.Placeasuitablereceptacleundertheoildrain
plug(Figure22).
17
g038412
Figure22
5.Removethedrainplug.
6.Allowtheoiltodrainandreplacethedrainplug.
7.Removethedipstick(Figure21)andslowlypour
oilintothellholeuntiltheoilisbetweenthe
upperandlowerlimitonthedipstick;referto
CheckingtheEngine-OilLevel(page17).
8.Installandsecurethedipstick.
9.Wipeupanyspilledoil.
InspectingandCleaningthe
Engine-OilFilter
ServiceInterval:Aftertherst50hours
Every400hours
1.Removetheoil-lterretainingbolt.
2.Pulltheoil-ltercapoutandremovetheoillter.
g038413
Figure23
3.Cleantheoillterorreplaceitifitisdamaged.
4.Installtheoillter.
5.Makesurethattheoil-ltercapisfullyseated.
6.Installandtightentheoil-lterretainingbolt.
7.Addnewengineoil;refertoServicingtheEngine
Oil(page17).
8.Warmuptheenginebyrunningitfor5minutes,
andcheckforanyengineoilleaks.
9.Aftertheengineiswarm,turnitoffandletitsit
for10minutes.
10.Checktheengineoillevelbyfullyinserting,but
notscrewingin,thedipstick.
11.Addengineoilasneeded;refertoServicingthe
EngineOil(page17).
18
FuelSystem
Maintenance
ServicingtheFuelSystem
CleaningtheInletFuelScreen
ServiceInterval:Every50hours—Cleantheinlet
fuelscreen.
1.Cleantheareaaroundthefuelcap.
2.Removethefuelcap.
3.Lifttheinletfuelscreenoutofthefueltank.
g019997
Figure24
1.Fuelcap3.Fueltank
2.Inletfuelscreen
4.Cleantheinletfuelscreenorreplaceitifitis
damaged.
5.Installtheinletfuelscreen.
6.Installthefuelcapandhandtightenit.
Note:Overtighteningthefuelcapwilldamage
it.
DrainingtheFuelTankand
ReplacingtheOutletFuelFilter
ServiceInterval:Every200hours—Replacethe
outletfuellter.
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Placeanapprovedcontainerunderthefueltank
tocollectthefuel.
3.Removethefuelcap(Figure25).
g235178
Figure25
1.Fuelcap3.Drainplug
2.Gasket
4.Removethedrainplugandgaskettodrainthe
fuel(Figure25).
5.Loosenthenutsunderthefuel-shutofflever
(Figure26).
g021307
Figure26
1.Outletfuellter4.O-ring
2.Gasket5.Fuel-shutofflever
3.Fillerport
6.Nut(2)
19
6.RemoveanddiscardtheO-ring(Figure26).
7.Pulltheoutletfuellterandgasketoutofthe
llerport(Figure26).
8.Installanewoutletfuellterandgasketthrough
thellerport,andseattheminthefueltank
(Figure26).
9.InstallanewO-ringonthefuelshutofflever,and
installtheassemblytothefueltankusingthe
nutsunderthefuelshutofflever(Figure26).
10.Installthedrainplugwithanewgasket(Figure
25).
11.Installthefuelcapandhandtightenit.
Note:Overtighteningthefuelcapwilldamage
it.
ElectricalSystem
Maintenance
ReplacingtheBattery
1.Removethecoverofthebatterybox.
2.Disconnectthenegative(black)groundcable
fromthebatterypost.
WARNING
Incorrectbatterycableroutingcould
damagethemachineandcables,causing
sparks.Sparkscancausethebattery
gasestoexplode,resultinginpersonal
injury.
•Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
WARNING
Batteryterminalsormetaltools
couldshortagainstmetalmachine
components,causingsparks.Sparks
cancausethebatterygasestoexplode,
resultinginpersonalinjury.
•Whenremovingorinstallingthe
battery,donotallowthebattery
terminalstotouchanymetalpartsof
themachine.
•Donotallowmetaltoolstoshort
betweenthebatteryterminalsand
metalpartsofthemachine.
3.Removethepositive(red)batterycable.
4.Removethebattery.
5.Placethenewbatteryinthetray.
6.Installthepositive(red)batterycabletothe
positive(+)batteryterminal,andtightenthenut
ontothebolt.
7.Installthenegative(black)groundcabletothe
negative(-)batteryterminal,andtightenthenut
ontothebolt.
8.Installthecoverofthebatterybox,andsecureit
withthestrap.
9.Recycletheoldbatteryatanauthorizedfacility.
20
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