Toro 2226 Directional Drill User manual

Brand: Toro

Model: 2226 Directional Drill

Type: User manual

FormNo.3414-730RevA

2226DirectionalDrill

ModelNo.23803—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3414-730*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Introduction

Thismachineisadirectionaldrillintendedfor

undergrounddrillingandpullbackoperationforutility

linesincluding:electrical,gas,communication,

water,etc.Itisdesignedtooperateawidevariety

ofattachmentseachofwhichperformaspecialized

function.Thismachineistobeusedintemperatures

of17to37°C(0to100°F).

Beforestartingoroperatingthemachine,readthis

informationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g217463

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

TrammingSafety................................................5

DrillingSafety.....................................................6

SafetyandInstructionalDecals..........................8

ProductOverview...................................................24

Controls...........................................................27

OperatorPlatform.........................................27

FrontControlPanel.......................................29

RearControlPanel........................................33

TravelPendant..............................................33

Specications..................................................34

BeforeOperation.................................................35

BeforeOperationSafety...................................35

UnderstandingHorizontalDirectional

Drilling...........................................................35

GatheringSiteInformation................................36

PlanningtheBorePath.....................................39

PreparingtheJobSiteandtheMachine

......................................................................44

MarkingandPreparingtheBorePath...............44

CheckingtheSafety-InterlockSwitches............44

TestingtheZap-AlertSystem............................45

MountingaFireExtinguisher............................46

LoadingtheDrillPipes......................................46

FillingtheFuelTank..........................................46

PerformingDailyMaintenance..........................47

StartingandShuttingOfftheEngine.................47

TrammingtheMachine.....................................48

LoadingandUnloadingtheMachine.................48

SettingUptheDrillHeadandTracking

System..........................................................50

SettinguptheMachineforDrilling.....................51

DeployingtheZap-AlertSystem.......................51

LoweringtheStakes.........................................52

ConnectingtoaDrilling-FluidSource................52

DuringOperation.................................................54

DuringOperationSafety...................................54

DieselParticulateFilterRegeneration...............55

DrillingtheBore................................................57

BackreamingandPullback...............................60

AfterOperation....................................................62

AfterOperationSafety......................................62

FinishingtheJob..............................................63

UsingtheTJCApplicator..................................63

MovingaDisabledMachine..............................64

Maintenance...........................................................65

RecommendedMaintenanceSchedule(s)...........65

Pre-MaintenanceProcedures..............................67

Pre-MaintenanceSafety...................................67

AccessingInternalComponents.......................67

UsingtheCylinderLock....................................68

Lubrication..........................................................68

GreasingtheMachine.......................................68

EngineMaintenance...........................................72

EngineSafety...................................................72

ServicingtheAirCleaner..................................72

ServicingtheEngineOil....................................74

AdjustingtheEngine-ValveClearance..............76

CleaningtheEngineEGRCooler......................76

InspectingtheEngineCrankcase-Breather

System..........................................................76

CheckingandReplacingFuelHosesand

Engine-CoolantHoses..................................76

LappingorAdjustingtheEngineIntakeand

ExhaustValves.............................................76

InspectingandCleaning

Engine-Emission-ControlComponents

andTurbocharger.........................................77

FuelSystemMaintenance...................................77

ServicingtheFuelSystem................................77

ServicingtheWaterSeparator.........................77

ReplacingtheFuelFilterElement.....................78

ElectricalSystemMaintenance...........................79

BatterySafety...................................................79

ServicingtheBattery.........................................79

ChargingtheBattery.........................................80

Jump-StartingtheMachine...............................80

DriveSystemMaintenance..................................81

CheckingthePlanetaryDriveOilLevel

PlanetaryDrive.............................................81

ChangingthePlanetaryDriveOil.....................82

CheckingtheRotaryGearboxDrive

Oil.................................................................82

ChangingtheRotaryGearboxDrive

Oil.................................................................83

ServicingtheTracks.........................................84

CoolingSystemMaintenance..............................85

CoolingSystemSafety.....................................85

CheckingtheCoolantLevelinthe

Reservoir......................................................85

CheckingtheCoolantLevelinthe

Radiator........................................................86

CheckingtheConditionofthe

Cooling-SystemComponents.......................86

CheckingtheConcentrationofthe

Coolant.........................................................86

CleaningtheCoolingSystem............................87

BeltMaintenance................................................89

ServicingtheEngine-DriveBelt........................89

HydraulicSystemMaintenance...........................90

HydraulicSystemSafety...................................90

ServicingtheHydraulicFluid............................90

Drilling-uidPumpMaintenance...........................94

ServicingtheDrilling-Fluid-PumpOil................94

PreparingtheDrilling-FluidSystemforCold

Weather........................................................95

ControlsMaintenance..........................................97

CalibratingtheJoysticksandtheTravel

Pendant........................................................97

Cleaning..............................................................97

CleaningwiththeSpray-Hose

Attachment....................................................97

CleaningPlasticandResinParts......................98

Storage...................................................................99

Troubleshooting....................................................100

Index.....................................................................103

Safety

Important:Thismachinewasmanufactured

accordingtotheappropriateregulatorystandards.

Modifyingthismachineinanywaymaycauseit

tobeoutofcompliancewiththosestandardsand

withtheinstructionsinthisOperator’sManual.

Modicationstothismachineshouldonlybe

madebyonlythemanufactureroranAuthorized

ServiceDealer.

Important:Beforeoperatinginanareawith

high-voltagelinesorcables,contacta“One-Call

SystemDirectory”service.IntheUSA,call811

oryourlocalutilitycompany.Ifyoudonotknow

yourlocalutilitycompany’sphonenumber,call

thenationalnumber(USAandCanadaonly)at

1-888-258-0808.InAustralia,call1100forthe

nationwidemarkingservice.Also,contactany

utilitycompaniesthatarenotparticipantsofthe

“One-CallSystemDirectory”service.Pleaserefer

toDrillingNearUtilityLines(page6)formore

information.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Neverallowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

TrammingSafety

Youmovethemachinetoandfromtheworksitewith

theuseofatravelpendant.Whentramming(moving

themachinewiththependant),observethefollowing

safetyprecautions:

•Operatethetravelpendantalongsidethemachine

outsideofthedangerzone(Figure3).

•Keepallbystandersawaywhiletrammingthe

machine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrill

frame,asthecenteroftheturningradiusisthe

endofthetrack.

•Moveslowlywhenusingthependantfortramming.

•Usecarewhenloadingorunloadingthemachine

ontoatrailer.

•Watchfortrafcwhencrossingroadways.

•Checkforoverheadclearances(i.e.,doorways,

branches,electricalwires)beforetrammingunder

anyobjectsanddonotcontactthem.

•Whentrammingonaslope,youshouldbeuphill

fromthemachine.

Usethefollowingillustrationtoensurethatbystanders

donotenterthedangerzonewhileyouaretramming

themachine.

g217464

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance3.Turning-radiuscenter(endofthetrack)

2.Operator4.2.4m(8ft)safetydistance

DrillingSafety

•Alwayslowerthepipeloadingguardbeforedrilling

(Figure4).

•Alwaysengagetheexitsidelockoutbefore

operating.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopoperatingthemachineifanyoneentersthe

drillingdangerzone.

•Ensurethatnooneapproachesapipewhileitis

spinning.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthe

machinewhereapersonisexposedtotheriskof

injury.

Thedangerzonedenestheamountofspaceneeded

forsafedrillingoperation,includingmovementofthe

carriage.

Usethefollowingillustrationtoensurethatbystanders

donotenterthedangerzonewhileyouaredrilling.

g217462

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance2.1.8m(6ft)safetydistance

DrillingNearUtilityLines

Important:Beforeoperatinginanareawithhigh-voltagelinesorcables,contacta“One-CallSystem

Directory”service.IntheUSA,call811oryourlocalutilitycompany.Ifyoudonotknowyourlocal

utilitycompany’sphonenumber,callthenationalnumber(USAandCanadaonly)at1-888-258-0808.In

Australia,call1100forthenationwidemarkingservice.Also,contactanyutilitycompaniesthatarenot

participantsofthe“One-CallSystemDirectory”service.

UtilityLineColor

Refertothefollowingtablefortheproperutilityline

andthecorrespondingutilitylinecolor(USAand

Canada).

UtilityLine

UtilityLineColor

ElectricRed

Telecommunication,alarmorsignal,

cables,orconduit

Orange

Naturalgas,oil,steam,petroleum,or

othergaseousorammablematerial

Yellow

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,and

slurrylines

Purple

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

ElectricalandCommunication

LineSafety

WARNING

Ifyouleavetheseatofthemachineortouch

anypartofthemachinewhenitischarged

withelectricity,seriousinjuryordeathcould

result.

Donotleavetheseatofthemachineifthe

machineischargedwithelectricity.

CAUTION

Ifyoudamagetheber-opticcableandlook

intotheexposedhighly-intenselight,youmay

harmyoureyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergency

andutilityauthoritiestosecurethearea.

Intheeventofanelectricstrikethatchargesthe

machine,theZap-Alertalarmsystemwillsoundforas

longasthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergency

andutilityauthoritiestosecuretheareaincasethe

machineischargedandyoucannotleavetheseat

ofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthe

machinebecomingcharged.

•Thealarmwillsoundifthedrillcontactsan

electricalpowersource.

•Donotattempttoleavethemachine.

Note:Youwillbesafeaslongasyoudonotleave

theseatofthemachine.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchor

approachthemachinewhencharged.

•Thealarmmaysoundifacommunicationline

isbroken,butuntilyouarecertain,youmust

considerthealarmtobeanelectricstrike.

GasLineSafety

WARNING

Ifyoudamageagasline,animmediate

explosionandrehazardcouldoccur.

Leakinggasisbothammableandexplosive

andmaycauseseriousinjuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergency

andutilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialood

hazardcouldoccur.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

g228534

Figure5

1.137-7160

decal137-7160

137-7160

1.Emergencyenginestop—release

10.Trammingdirection—forward-right

2.Emergencyenginestop—engage

11.Trammingspeed—fast

3.Setupoperatorpresence—on

12.Trammingspeed—slow

4.Setupoperatorpresence—off

13.Trammingdirection—backward-right

5.Trammingoperatorpresence—on/off

14.Trammingdirection—backward

6.Enginespeed—decrease

15.Trammingdirection—backward-left

7.Enginespeed—increase

16.Thrustframe—raise/lower

8.Trammingdirection—forward-left17.Leftstabilizerfoot—raise/lower

9.Trammingdirection—forward18.Rightstabilizerfoot—raise/lower

g228521

Figure6

1.125-61303.125-6115

2.125-6128

decal125-6130

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)

awayfromthesidesofthemachine.

decal125-6128

125-6128

1.Highpressureuidhazard,injectionintothebody—read

theOperator’sManualbeforeperformingmaintenance.

decal125-6115

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming

maintenance.

g228522

Figure7

1.137-7166

decal137-7166

137-7166

1.Crushinghazard—donotstandunderthemachine.

g228523

Figure8

1.137-7167

decal137-7167

137-7167

1.Thrownobjecthazard—keepbystandersawayfromthe

machine.

g228524

Figure9

1.137-7168

decal137-7168

137-7168

1.Electrocutionhazard—donottouchthemachinewhenthe

alarmissounding.

g228525

Figure10

1.137-7172

decal137-7172

137-7172

1.Runover/backoverhazard—readtheOperator’sManual.

g228526

Figure11

1.125-61273.137-7164

2.125-61294.137-7174

decal125-6127

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom

movingparts.

decal125-6129

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

decal137-7164

137-7164

1.ReadtheOperator’sManual—rotatecounterclockwise

todisconnectthebattery;rotateclockwisetoconnectthe

battery;thenegativepostislocatedbelowtheswitch;the

positivepostislocatedtothesideoftheswitch.

decal137-7174

137-7174

1.ReadtheOperator’s

Manualforinformationon

fuses.

8.Operatorplatform

2.Emergencyenginestop

button

9.Display

3.Electric

10.Cam

4.Keyswitch

11.Stake

5.Headlights12.Autodrill

6.Enginecontrolunit13.Airhammer

7.Worklights

g231766

Figure12

1.125-61523.137-7175

2.137-7171

decal125-6152

125-6152

1.Moveseatforwardandbackward.

decal137-7171

137-7171

1.Fallinghazard—donotrideonthemachinewhileitis

moving.

decal137-7175

137-7175

1.Rotatetheoperatorplatform.

g228528

Figure13

1.125-6694

decal125-6694

125-6694

1.Tie-downlocation

g228532

Figure14

1.137-71792.137-7178

decal137-7179

137-7179

1.Warning—hazardousarea;keepatleast3m(10ft)away

fromthemachineduringoperation.

decal137-7178

137-7178

1.Entanglementhazard—keepawayfrommovingparts.

g228533

Figure15

1.125-61972.125-4967

decal125-6197

125-6197

1.Maxweightlimit—1342kb(2,958lb)

decal125-4967

125-4967

1.Liftpoint

g228531

Figure16

1.137-71803.125-6119

2.125-8473

decal137-7180

137-7180

1.Impacthazard—donotuseapipewrench;refertothe

Operator’sManual.

decal125-8473

125-8473

1.Explosionhazard—wear

eyeprotection.

3.Firehazard—keepopen

amesaway.

2.Causticliquid/chemical

burnhazard—rinse

affectedareaandseek

medicalassistance.

4.Poisonhazard—donot

tamperwiththebattery.

decal125-6119

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

g228960

Figure17

1.117-27182.137-7161

decal117-2718

117-2718

decal137-7161

137-7161

1.Engine—stop5.Headlights

2.Engine—run

6.On

3.Engine—start

7.Off

4.Spraygun

g228527

Figure18

1.125-61403.137-7182

2.137-71834.125-6124

decal125-6140

125-6140

1.Rotatethechair.

decal137-7183

137-7183

1.ReadtheOperator’sManual.

decal137-7182

137-7182

1.Loadpipesfrombackrowrst.

decal125-6124

125-6124

1.Centerthepipejointbetweentheupperandlower

wrenches.

g228530

Figure19

1.137-71654.137-7170

2.125-84835.127-1829

3.137-7169

decal137-7165

137-7165

1.Antifreeze

decal125-8483

125–8483

1.Hydraulicuid;readtheOperator’sManual.

decal137-7169

137-7169

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

coversinplace.

2.Warning—alloperatorsmustbetrainedbeforeoperatingthe

machine.

5.Warning—hearingprotectionmustbeworn.

3.Warning—keepbystandersawayfromthemachine.

6.Explosionandelectricalshockhazard—donotdig;callyour

localutilitycompany.

decal137-7170

137-7170

1.Fallinghazard—donotclimbonthemachinewhileitis

moving.

decal127-1829

127-1829

1.Oildrain

g228520

Figure20

1.125-6107

decal125-6107

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet

away.

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Toro 2226 Directional Drill User manual

Toro 2226 Directional Drill User manual

Toro 2226 Directional Drill User manual

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