Toro MB-1600 Mud Buggy User manual

Brand: Toro

Model: MB-1600 Mud Buggy

Type: User manual

FormNo.3421-173RevB

MB-1600MudBuggy

ModelNo.68038—SerialNo.402350000andUp

ModelNo.68038G—SerialNo.402350000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3421-173*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,or

federalregulationsrequiringthatasparkarresterbe

usedontheengineofthismachine,asparkarresteris

availableasanoption.Ifyourequireasparkarrester,

contactyourAuthorizedServiceDealer.

GenuineT orosparkarrestersareapprovedbythe

USDAForestryService.

ItisaviolationofCaliforniaPublicResourceCode

Section4442touseoroperatetheengineonany

forest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,

andmaintainedforthepreventionofre.Otherstates

orfederalareasmayhavesimilarlaws.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

Introduction

Thismachineisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.This

machineisastable,reliable,andproductivemachine

forcarryingandmovingmaterialsforanyjobsite.Itis

primarilydesignedtomoveconcrete,mortar,gravel,

dirt,ordebrisaroundjobsites.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g241971

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

ProductOverview...................................................10

Controls...........................................................10

Specications..................................................12

Operation................................................................12

AddingFuel......................................................12

CheckingtheMachine-FluidLevels..................14

StartingtheEngine...........................................14

ShuttingOfftheEngine.....................................14

OperatingtheMachine.....................................14

ParkingtheMachine.........................................16

MovingtheMachinewithoutEngine

Power............................................................16

TransportingtheMachine.................................17

LiftingtheMachine...........................................17

UsingtheQuick-ReleaseTireHubs..................18

Maintenance...........................................................19

RecommendedMaintenanceSchedule(s)...........19

Pre-MaintenanceProcedures..............................20

RemovingtheCowl...........................................20

Lubrication..........................................................21

GreasingtheMachine.......................................21

EngineMaintenance...........................................22

CheckingtheEngine-OilLevel..........................22

ServicingtheAirCleaner..................................22

ChangingtheEngineOil...................................24

ReplacingtheSparkPlug.................................24

FuelSystemMaintenance...................................25

CleaningtheSedimentCup..............................25

ChangingtheFuelFilter....................................26

DrainingtheFuelT ank......................................27

DriveSystemMaintenance..................................27

AdjustingtheTransmissionReturntoNeutral

Position.........................................................27

CheckingtheTiresandLugNuts......................28

ControlsSystemMaintenance.............................28

BrakeMaintenance...........................................28

HydraulicSystemMaintenance...........................30

CheckingtheHydraulic-FluidLevel...................30

ReplacingtheHydraulicFilter...........................31

ChangingtheHydraulicFluid............................32

CheckingtheHydraulicLines...........................33

Cleaning..............................................................33

RemovingDebrisfromtheMachine..................33

Storage...................................................................34

Safety

Improperuseormaintenanceofthemachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol

,whichmeans:

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

WARNING

Engineexhaustcontainscarbonmonoxide,

anodorlessfuelthatislethalifinhaled.

Donotruntheengineindoorsorinan

enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readorunderstandtheinformation,itisthe

owner'sresponsibilitytoexplainthismaterialto

them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeopleor

damagetoproperty.

Preparation

•Wearappropriateclothingincludinghardhat,eye

protection,longpants,substantial,slip-resistant

footwear,andhearingprotection.Tiebacklong

hair.Donotwearloosejewelry.

•Inspecttheareawheretheequipmentistobe

usedandensurethatallobjectsareremovedfrom

themachinebeforeuse.

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

–Extinguishallcigarettes,cigars,pipes,and

othersourcesofignition.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

–Donotaddordrainthefuelinanenclosed

space.

–Donotstorethemachineorfuelcontainer

wherethereisanopename,spark,orpilot

light,suchasonawaterheaterorother

appliance.

–Ifyouspillfuel,donotattempttostartthe

engine;avoidcreatinganysourceofignition

untilthefuelvaporshavedissipated.

•Ensurethattheshieldsofthemachineare

attachedandfunctioningproperly.Donotoperate

themachineunlesstheyarefunctioningproperly.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverrunanengineinanenclosedarea.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatalldrivesareinneutralbefore

startingtheengine.Starttheengineonlyfromthe

operator'sposition.

•Donotoperatethemachinewiththeguards

notsecurelyinplace.Ensurethatallinterlocks

areattached,adjustedproperly,andfunctioning

properly.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stopthemachineonlevelground,engagethe

parkingbrake,lowerthehopper,andshutoffthe

enginebeforeleavingtheoperator'spositionfor

anyreason.

•Nevercarrypassengersandkeeppetsand

bystandersaway.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Shutoffthemachineif

anyoneentersthearea.

•Neverleavearunningmachineunattended.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstablewhichmayresult

inlossofcontrol.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservice.

•Checkforoverheadclearances(i.e.,branches,

doorways,electricalwires)beforedrivingunder

anyobjectsanddonotcontactthem.

•Ensurethatyouoperatethemachineinareas

wheretherearenoobstaclesclosetoyou.Failure

tomaintainadequatedistancefromtrees,walls,

andotherbarriersmayresultininjuryasthe

machinebacksupduringoperationifyouare

notattentivetothesurroundings.Operatethe

machineonlyinareaswherethereissufcient

clearanceforyoutosafelymaneuvertheproduct.

•Locatethepinchpointareasmarkedonthe

machineandkeephandsandfeetawayfrom

theseareas.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Donotoverloadthehopperandalwayskeepthe

loadlevelwhenoperatingthemachine.

SlopeOperation

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.operatingthemachineon

anysloperequiresextracaution.Beforeusingthe

machineonaslope,youmust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Alwaysusecommonsense

andgoodjudgmentwhenperformingthis

evaluation.Changesintheterrain,suchas

moisture,canquicklyaffecttheoperationof

themachineonaslope.

•Raisingthehopperonaslopeaffectsthestability

ofthemachine.Keepthehopperinthelowered

positionwhenonslopes.

•Whenoperatingonaslope,foldtheplatformup

andwalkbehindthemachineuntilitisonat

ground.

•Operateupanddownslopeswiththeheavy

endofthemachineuphill.Weightdistribution

changeswithafullhopper.Afullhoppermakes

thefrontofthemachinetheheavyend,sowhen

ontravelingupordownslopeswithafullhopper,

walk-behindthemachinewiththefullhopperuphill.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches,

embankments,waterorotherhazards.The

machinecouldsuddenlyrolloverifawheelortrack

goesovertheedgeortheedgecollapses.Keep

asafedistance(twicethewidthofthemachine)

betweenthemachineandanyhazard.

•Avoidstarting,stopping,orturningthemachineon

aslope.Avoidmakingsuddenchangesinspeed

ordirection;turnslowlyandgradually.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Donotoperatethemachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

Beawarethatoperatingthemachineonwetgrass,

acrossslopesordownhillmaycausethemachine

tolosetraction.Lossoftractiontothewheelsor

tracksmayresultinslidingandalossofbraking

andsteering.Themachinecanslideevenifthe

wheelsortracksarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all

grasscanhideobstacles.Uneventerraincould

overturnthemachine.

•Ifyoulosecontrolofthemachine,stepoffand

awayfromthedirectionoftravelofthemachine.

MaintenanceandStorage

•Lettheenginecoolbeforestoringanddonotstore

themachinenearanopename.

•Engagetheparkingbrake,shutofftheengine,

andwaitforallmovementtostopbeforeadjusting,

cleaning,orrepairingthemachine.

•Cleandebrisfromdrives,mufers,andtheengine

tohelppreventres.Cleanupoilorfuelspills.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallow

untrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebattery,negativeterminalrstand

positiveterminallast,beforemakinganyrepairs.

Connectthebatterypositiveterminalrstand

negativeterminallast.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

•Chargebatteriesinanopen,well-ventilatedarea,

awayfromsparkandames.Unplugthecharger

beforeconnectingordisconnectingitfromthe

battery.Wearprotectiveclothinganduseinsulated

tools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Usethecylinderlocktosecurethehopperinthe

raisedposition.

•Keepnutsandboltstight.Keepequipmentin

goodcondition.

•Nevertamperwithsafetydevices.

•UseonlygenuineT ororeplacementpartsto

ensurethatoriginalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect

yourface,eyes,andclothingwhenworkingwitha

battery.

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic

uid.Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.Hydraulicuid

escapingunderpressurecanpenetrateskinand

causeinjury,requiringsurgerywithinafewhours

byaqualiedsurgeon;otherwise,gangrenemay

result.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

125-4961

decal125-4961

125–4961

1.Reverse

decal125-4964

125–4964

1.ReadtheOperator’sManualforoilinformation.

decal125-4959

125–4959

1.Crushinghazard—neverplaceyourheadunderthedump

trailer.

125-4960

decal125-4960

125–4960

1.Forward

decal125-4962

125–4962

1.Engagetheparkingbrake2.Disengagetheparking

brake

decal125-4967

125–4967

1.Liftpoint

decal125-6694

125–6694

1.Tiedownlocation

decal127-2855

127–2855

1.Warning—readtheOperator’sManual;wearhearing

protection.

5.Tippinghazard—donotraisethedumptrailerwhilemoving;

moveforwardslowly;raisethedumptrailerslowly.

2.Warning—donotoperatethemachinewithoutpropertraining.

6.Carbonmonoxidepoisonhazard—donotruntheengine

indoors.

3.Warning—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

7.Explosionhazard—shutofftheengineandextinguishall

amesbeforerefueling.

4.Warning—keepbystandersawaywhileoperatingthe

machine;checkbehindyouwhenmovinginreverse.

decal130-2844

130-2844

1.Raisethepedaltolower

thehopper.

2.Lowerthepedaltoraise

thehopper.

decal125-4963

125–4963

1.Warning—keephandsawayfromhotsurfaces

decal125-8190

125–8190

1.Pressdownonthepedal

toapplytheservicebrake

2.Releasethepedalto

releasetheservicebrake

decal133-5619

133-5619

decal125-4958

125–4958

1.ReadtheOperator’sManualforinformationonstartingthe

engine—1)Engagetheparkingbrake;2)Setthedriveto

neutral;3)Openthechoke;4)Turntheengineswitchon;5)

Engagethefuelswitch;6)Pulltherecoilstarterandsetthe

throttletofast;7)Closethechoke.

2.ReadtheOperator’sManualforinformationonshuttingoff

theengine—1)Setthethrottletoslow;2)Engagetheparking

brake;3)Setthedrivetoneutral;4)Turntheengineswitchto

stop;5)Disengagethefuelswitch.

ProductOverview

g019617

Figure3

1.Operatorplatform

4.Drivetires

7.Dumphandle/pedal

10.Brakepedal

2.Steertires

5.Handlebars8.Fueltank

3.Reverse-speed-control

lever

6.Forward-speed-control

lever

9.Parkingbrake

Controls

Becomefamiliarwithallthecontrols(Figure3)before

youstarttheengineandoperatethemachine.

BrakePedal

Applythefoot-operatedbrakepedaltostopthe

machine(Figure3).

Forward-Speed-ControlLever

Squeezetheforward-speed-controllever(Figure3)to

movethemachineforward.Themoreyousqueeze

thehandle,thefasterthemachinewilltravel.

Reverse-Speed-ControlLever

Squeezethereverse-speed-controllever(Figure3)to

reversethemovementofthemachine.Themoreyou

squeezethehandle,thefasterthemachinewilltravel.

DumpHandle/Pedal

Pullthedumphandlebackwardand/orpressonthe

frontofthepedaltodumpthehopper(Figure3).Push

thedumphandleforwardand/orpressontherearof

thepedaltolowerthehopper.

ParkingBrakeLever

Toengagetheparkingbrake,pulluponthelever.

(Figure3).

Toreleasetheparkingbrake,pressthebuttononthe

endofthebrakehandleandlowerthelever.

FuelGauge

Thefuelgaugeispartofthefuel-tankcap,andthe

gaugeindicatestheamountoffuelinthefueltank

(Figure3).

Fuel-TankShutoffValve

Thefuel-tankshutoffvalveislocatedatthebottomof

thefueltank.Theshutoffvalveisusedtocontrolthe

owoffuelfromthetankwhenyouareperforming

maintenanceorstoringthemachine(Figure4).

g025707

Figure4

1.Forward

2.Shutoff-valveleverforthe

fueltank(OFFposition)

EngineControls

OilAlertSystem

Theoilalertsystemisdesignedtopreventengine

damagecausedbyaninsufcientamountofoilin

thecrankcase.Beforetheoillevelinthecrankcase

canfallbelowasafelimit,theoilalertsystemwill

automaticallyshutofftheengine(theengineswitch

willremainintheONposition).Iftheenginestops

andwillnotrestart,checktheengine-oillevelbefore

troubleshootinginotherareas

ChokeLever

Thechokelever(Figure5)isrequiredwhenstartinga

coldengine.Beforepullingontherecoilstarthandle,

movethechokelevertotheCLOSEDposition.Once

theengineisrunning,movethechokelevertothe

OPENposition.Donotusethechokeiftheengineis

alreadywarmeduportheairtemperatureishigh.

g020538

Figure5

1.Recoilstarter4.Throttlelever

2.Fuelshut-offvalve5.On/Offswitch

3.Chokelever

ThrottleLever

Thethrottlelever(Figure5)controlsthespeed(rpm)

oftheengine.Itislocatednexttothechokelever.

Itsetstheenginerpmandthereforecanincrease

anddecreasethespeedofthemachine.Forbest

performance,setthethrottlelevertotheFASTposition.

Fuel-ShutoffValve

Thefuel-shutoffvalve(Figure5)controlstheowof

fuelfromthefueltanktothecarburetor.Thevalve

islocatedunderneaththechokelever.Movethe

shutoffvalvetotheOnpositionbeforeattemptingto

starttheengine.Onceyouhavenishedusingthe

machineandyouhaveturnedtheengineoff,move

thefuel-shutoffvalvetotheOffposition.

On/OffSwitch

TheOn/Offswitch(Figure5)allowstheenginetostart

andalsostopstheengine.Thisswitchislocatedon

thefrontoftheengine.TheOn/Offswitchismarked

asfollows:

•l(On)—theignitionsystemison.

•O(Off)—theignitionsystemisoff.

Note:Tostartthemachine,youmustrstmovethis

controltotheONposition.Whenyouwanttoshutoff

theengine,movethisswitchtotheOFFposition.

RecoilStarterHandle

Tostarttheengine,pullontherecoilstarterhandle

(Figure5)quicklytoturntheengineover.Theengine

controlsdescribedinFigure5mustallbesetcorrectly

fortheenginetostart.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width(singlewheel)86cm(34inches)

Width(doublewheel)117cm(46inches)

Length

268cm(105.5inches)

Height

114.3cm(45inches)

Weight

621kg(1370lb)

Hoppercapacity

.45m

(16cu.ft.)

Maximumload

1136kg(2500lb)

Maximumload(single

wheel)

850kg(1875lb)

Wheelbase

107cm(42inches)

DischargeHeight

16.5cm(6.5inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefueland

oillevel,andremovedebrisfromthemachine.

Also,ensurethattheareaisclearofpeopleand

debris.Youshouldalsoknowandhavemarked

thelocationsofallutilitylines.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•ETHANOL:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan10%

ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuel

thatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.

Addfueltothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.Donot

usefuelthathasbeenstoredformorethan

30days.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removefuel-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfromafuel

dispensernozzle.

•Ifafueldispensernozzlemustbeused,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltank

orconditioneropening.

•Keepfuelawayfromeyesandskin.

UsingStabilizer/Conditioner

UseTorofuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless.

Drainthefueltankforperiodsoflongerstorage.

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshfuel.T ominimizethechanceof

varnishdepositsinthefuelsystem,usefuelstabilizer

atalltimes.

FillingtheFuelTank

Fueltankcapacity:21.6L(5.7USgal).

1.Parkthemachineonalevelsurfaceandshutoff

theengine.Allowtheenginetocool.

2.Cleanaroundthefueltankcapandremoveit.

3.Addfueltothefueltankuntilthelevelisjust

belowthebottomofthellerneck.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank

completelyfull.

4.Installthefueltankcapsecurely,turningituntil

itclicks.

5.Wipeupanyfuelthatmayhavespilled.

CheckingtheMachine-Fluid

Levels

•Checktheengine-oillevel;refertoCheckingthe

Engine-OilLevel(page22)

•Checkthehydraulic-uidlevel;refertoChecking

theHydraulic-FluidLevel(page30).

StartingtheEngine

Note:Forillustrationsanddescriptionsoftheengine

controlsreferencedinthissection,refertoControls

(page10).

Note:Makesurethesparkplugwireisinstalledon

sparkplug.

1.SettheparkingbraketotheONposition;referto

ParkingBrakeLever(page10).

2.Makesuretheforward/reversespeedlevers

areintheneutral(released)position;referto

Forward-Speed-ControlLever(page10)and

Reverse-Speed-ControlLever(page10).

3.TurnthefueltankshutoffvalvetotheON

position;refertoFuel-T ankShutoffValve(page

10).

4.Movethefuel-shutoffvalveontheenginetothe

ONposition;refertoFuel-ShutoffValve(page

12).

5.MovethechokelevertotheONpositionwhen

startingacoldengine;refertoChokeLever

(page11).

Note:Thechokemaynotberequiredwhen

startingawarmengine.

6.MovethethrottleleverawayfromtheMIN

position,about1/3ofthewaytowardtheMAX

position;refertoThrottleLever(page11).

7.TurntheengineOn/OffswitchtotheONposition;

refertoOn/OffSwitch(page12).

8.Pulltherecoilstarterhandleoutuntilpositive

engagementresults,thenpullitvigorouslyto

starttheengine(RecoilStarterHandle(page

12)).

Important:Donotpulltherecoilropetoits

limitorletgoofthestarterhandlewhenthe

ropeispulledout;theropemaybreakorthe

recoilassemblymaybedamaged.

9.Whentheenginehasstartedandwarmsup,

pushthechokelevertotheOFFposition.

10.Movethethrottlelevertothedesiredsetting.

ShuttingOfftheEngine

1.MovethethrottlelevertotheMINposition;refer

toThrottleLever(page11).

2.Engagetheparkingbrake;refertoParking

BrakeLever(page10).

3.Ensurethattheforward/reversespeed

leversareintheNEUTRALposition;referto

Forward-Speed-ControlLever(page10)and

Reverse-Speed-ControlLever(page10).

4.TurntheengineOn/OffswitchtotheOFF

position;refertoOn/OffSwitch(page12).

5.Whentheenginestopsrunning,turnthe

fuel-shutoffvalveontheenginetotheOFF

position;refertoFuel-ShutoffValve(page12).

OperatingtheMachine

DANGER

Alwaysfaceforward,towardthehandlebar

andcontrolswhenoperatingthemachine.

Operatingthecontrolsinanyothermanner

mayresultinseriousinjuryordeath.

1.Alwaysusethe“3-point”contactwhenyou

mountthemachine.“3-pointcontact”refers

to3outof4arms/legsbeingincontactwith

themachinewhenyoumountordismountthe

machine.Alwaysfacethemachinewhenyou

mountordismountit.

2.Starttheengine;refertoStartingtheEngine

(page14).

3.Adjustthethrottlelevertothedesiredengine

rpm;refertoThrottleLever(page11).

4.Releasetheparkingbrakelever;refertoParking

BrakeLever(page10).

5.Tomovethemachineforward,squeezethe

speed-control-leverontherighthandlebar.

Tomovethemachinerearward,squeezethe

speed-controlleveronthelefthandlebar;refer

toForward-Speed-ControlLever(page10)and

Reverse-Speed-ControlLever(page10).

Note:Themoreyousqueezethehandle,the

fasterthemachinetravels.

6.Whenyoureleasethespeedcontrolhandle,the

machinestops.

Note:Ifthemachinedoesnotstopwhenthe

speedcontrolisreleased,havethemachine

inspectedbyanAuthorizedServiceDealer.

7.Useyourfoottopressthebrakepedal;referto

BrakePedal(page10).

8.Engagetheparkingbrakeleverbypullingupon

theparkingbrakelever;refertoParkingBrake

Lever(page10).

9.Shutofftheengine;refertoShuttingOffthe

Engine(page14).

OperatingtheHopper

Knowtheloadcapacitiesofyourmachineandnever

exceedthem.Themachineisnormallyoperatedon

uneven,unpaved,bumpy,and/orinclinedsurfaces.

Adjustyourloadaccordingly.

1.Positionthemachineintheareawhereyou

intendtodumptheload.

2.Dumpthehopperbypushingforwardthedump

handleorpressingdownontheforwardpartof

thedumppedal(Figure6).

g025722

Figure6

1.Dumphandle3.Hopperdumpposition

2.Dumppedal4.Hopperuprightposition

3.Movethehoppertotheuprightpositionby

pullingbackthedumphandleorpressingdown

ontherearpartofthedumppedal(Figure6).

ParkingtheMachine

ParkingonaGrade

Parkingthemachineonagradeshouldbeavoidedif

possible.Ifthemachinemustbeparkedonagrade,

parkitatarightangletotheslope,engagetheparking

brakeandblockthewheels,ifnecessary.

ParkingtheMachineforaLong

PeriodofTime

1.Parkthemachineoutofmaintrafcareasand

engagetheparkingbrake.

2.Whenthemachinewillbeoutofuseforalong

periodoftime,tiltthehopperupsowater,snow,

anddebriswillnotcollectinside.

3.Coverthedumpcylindershafttoprevent

corrosion.

MovingtheMachinewithout

EnginePower

Themachinecanbemovedashortdistanceifthe

enginedoesnotrun.Thetransmissionfeaturesa

bypassvalve(Figure7).

•Rotatethebypassvalvecounterclockwisetotow

themachine.

•Rotatethebypassvalveclockwisetooperatethe

machinenormally.

g019613

Figure7

1.Bypassvalve

TransportingtheMachine

Whentransportingthemachineonatrailer,always

usethefollowingprocedure:

Important:Donotoperateordrivethemachine

onroadways.

1.Shutofftheengineandengagetheparking

brake.

2.Whentransportingthemachine,observe

overallheightforproperclearanceofobstacles

overhead.

3.Ensurethatthehopperisloweredandlatched

down.

4.Securethemachinewiththeproperdevicesat

thetie-downloop.

g019603

Figure8

1.Tie-downloop

LiftingtheMachine

Hoistthemachineusing3liftpointsunderthehopper.

Tiltthehopperforwardtolocatethe3liftloopsand

attachachainorstrapsateachoftheloopsasshown

inFigure9.

Note:Takeuptheslackinthechainorstrapsto

properlybalancetheunit.

g019612

Figure9

1.Liftpoints(3)

Liftthemachinewithaforkliftfromthesideorfrom

thefront(Figure10andFigure11).Pullouton

theplatformreleasering(Figure12)andraisethe

standingplatformtoallowaccesstotheforkpockets.

g019610

Figure10

1.Rearforkpockets

g019611

Figure11

1.Sideforkpockets

g019606

Figure12

1.Platformreleasering

UsingtheQuick-Release

TireHubs

Thequick-releasetiresystemallowsquickremovalof

theoutermachinetires.Thequick-releasesystem

allowsthemachinetobeconvertedfroma117cm(46

inch)toa91cm(36inch)widemachinewithoutany

specialtoolsforhubremoval.

1.Positiontheinnerwheelofthemachineovera

2x4andengagetheparkingbrake.

2.Removethelargeteeboltinthecenterofthe

wheelwithacrowbar(Figure13).

g019624

Figure13

1.Teebolt

3.Removetheoutsidewheelwithquick-change

hubattached.

4.Repeattheabovestepsonoppositesideofthe

machine.

WARNING

Themaximumpayloadisreducedto850

kg(1875lb)whenoperatingthemachine

withoutthedualwheels.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst50hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Checkservicebrakeoperation.

•Checkparkingbrakeoperation.

•Checkthehydraulicuidlevel.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

Every40hours

•Checktheconditionofthetires.

•Checkthelugnuts.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting

supports,wear,anddeterioration.

Every50hours

•Greaseandoilthemachine.

•Cleantheaircleaner.

Every100hours

•Changetheengineoil.

•Check/adjustthesparkplug.

•Cleanthesedimentcup.

•Replacethehydrauliclter.

Every200hours

•Changethehydraulicuid.

Every300hours

•Replacethepaperelement.

•Replacethesparkplug.

•Changethefuellter.

Every1,000hours

•Drainandushthefueltank.

Every1,500hours

•Replaceallmovinghydraulichoses.

Yearly

•Packwheelbearings.

Yearlyorbeforestorage

•T ouchupchippedpaint

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Pre-Maintenance

Procedures

RemovingtheCowl

Note:Youmustdumpthehopperbeforeyouremove

thecowl.Youcandothisusingeitherthehydraulics

orbyremovingthepininthehydrauliccylinderand

thehopperbase.

1.Beforeremovingthecowl(Figure14),shutoff

theengineandallowtheenginetocool.

g019788

Figure14

1.Cowl

2.Unhookthecowllatches(Figure15)andremove

thecowl.

g019604

Figure15

1.Cowllatch

3.Installthecowlandsecurethelatchesupon

completionofthetask.

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Toro MB-1600 Mud Buggy User manual

Toro MB-1600 Mud Buggy User manual

Toro MB-1600 Mud Buggy User manual

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