Toro Diesel-Powered FM 330 Fluid Mixer User manual

Diesel-Powered FM 330 Fluid Mixer
Toro
Brand
Toro
Model
Diesel-Powered FM 330 Fluid Mixer
Type
User manual
FormNo.3383-981RevA
Diesel-PoweredFM330Fluid
Mixer
ModelNo.23892—SerialNo.313000001andUp
G024228
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3383-981*A
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheseparateproduct-specic
DeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisdesignedtomixdrilling-uidproducts
withcleanwater.Youcanmountthemachineontoa
suitabletransportvehicleandconnectthemachinetoa
suitablehorizontaldirectionaldrill.Readandunderstandthe
directionaldrillOperator’sManual.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.
1
G023835
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SoundPowerLevel..................................................5
SoundPressureLevel...............................................5
SafetyandInstructionalDecals.................................6
Setup............................................................................8
ConnectingtheBattery.............................................8
ConnectingthePumptotheTank..............................9
ProductOverview.........................................................10
Controls...............................................................10
Specications........................................................12
Operation....................................................................12
PreparingtoUsetheMachine...................................12
GroundingtheMixerandtheTank...........................12
AdjustingtheValves...............................................12
AddingFuel...........................................................12
CheckingtheEngine-oilLevel..................................14
StartingandStoppingtheEngine..............................14
MixingtheFluid.....................................................15
PumpingtheFluidtotheDrill..................................16
DrainingtheTank..................................................16
ProtectingtheMachinefromFreezing.......................17
OperatingTips......................................................17
Maintenance.................................................................18
RecommendedMaintenanceSchedule(s)......................18
PremaintenanceProcedures........................................18
PreparingtheMachineforMaintenance.....................18
Lubrication...............................................................18
LubricatingthePump.............................................18
EngineMaintenance..................................................19
ServicingtheAirCleaner.........................................19
ServicingtheEngineOil..........................................19
FuelSystemMaintenance...........................................20
CheckingtheWaterTrap.........................................20
ReplacingtheFuelFilter..........................................21
ElectricalSystemMaintenance....................................21
ReplacingtheBattery..............................................21
ChargingtheBattery...............................................22
CheckingandCleaningtheBattery............................22
Cleaning...................................................................23
CleaningtheMachine..............................................23
Storage........................................................................23
StoringtheMachine................................................23
Troubleshooting...........................................................24
Safety
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
SafeOperatingPractices
Alwaysfollowallsafetyinstructionstoavoidseriousinjury
ordeath.
WARNING
Handlingvariousdrilling-uidmaterialscan
generatedustandfumescontainingchemicals,
suchassilica,knowntocauseseriousorfatalinjury
orillness,suchasrespiratorydisease,silicosis,
cancer,birthdefects,orotherreproductiveharm.
•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.
•Alwaysfollowrespiratoryprecautions.
•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriestopeopleordamagetoproperty.
3
Preparation
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
•Weararespiratororadustmask.
•Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.
•Useextracarewhenhandlingfuels.Theyareammable,
andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:
–Useonlyanapprovedfuelcontainer.
–Neverremovethefuelcaporaddfuelwiththeengine
running.
–Allowtheenginetocoolbeforerefueling.
–Donotsmoke.
–Neveraddfuelordrainthemachineindoors.
–Replacethefuelcapandtightenitsecurely.
–Keepthecontainernozzleincontactwiththetank
duringlling.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Iffuelisspilled,wipeitofftheengineandequipment.
•Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
•Beforeeveryuse,ensurethatthemachineisproperly
secured.
Operation
•Neverrunanengineinanenclosedorpoorlyventilated
area.
•Onlyoperatethemachineingoodlightingconditions.
•Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
•Stoptheenginebeforeleavingthemachineforany
reason.
Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythatallmovingpartshavestopped.
•Avoidprolongedbreathingofexhaustfumes.Engine
exhaustfumescancausesicknessordeath.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
•Nevermovethemachinewhiletheengineisrunning.
•Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
•Ifthemachineshouldstartmakinganunusualnoiseor
vibration,stoptheengine.Waitforallmovingpartsto
cometoacompletestopandcool.Vibrationisgenerally
awarningoftrouble.Inspectforcloggingordamage.
Cleanandrepairand/orreplacedamagedparts.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
MaintenanceandStorage
•Beforeperformingmaintenance,dothefollowing:
–Ensurethatthemachineisonlevelground.
–Stoptheengine.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
–Lettheenginecoolbeforeperformingmaintenance
orstoring.
–Disengageallpowerandoperationcontrols.
•Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
•Keepequipmentmaterialsclearfromthemuferand
enginetohelppreventres.Cleanupanyoilorfuel
spillage.
•Neverallowuntrainedpersonneltoservicethemachine.
•Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine
running.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
•Stopandinspectthemachineifaforeignobjectenters
thehopperorcausesanotherobstruction.Makeany
necessaryrepairsbeforestartingthemachine.
•Donottamperwithsafetydevices.
•Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
•Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.
4
Hauling
•Ensurethatthetransportvehiclehasacarryingcapacity
tohandletheweightofthemachineandafulltankof
uid—inadditiontoanyothermachinesormaterials
thatthetransportvehiclemayneedtocarry.Themixing
systemalonerequiresacarryingcapacityofatleast2,268
kg(5,000lb)forasystemthatusesasingle1,893L
(500-gallon)tank,upto9,072kg(20,000lb)forasystem
thatusestwo3,785L(1000-gallon)tanks.
•Usecarewhenloadingorunloadingthemachineontoa
trailerortruck.
•Ensurethatthetankisemptybeforeloadingthemachine
ontoatrailerortruck.
•Securethemachineusingadequateboltsthroughallthe
mountingholesofboththemixerframeandthetank
frame.
SoundPowerLevel
Thisunithasasoundpowerlevelof108dBA,whichincludes
anUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinEN/ISO3744.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof95
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Asthisproductdoesnothaveadedicatedoperator’sposition,
thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedintheMachinerySafetyDirective
2006/42/EC.
Measurementsweretakenonall4sidesofthemachinewith
themicrophonepositionedalongthecenterlineofthearea
facingthemicrophone.Ineachcase,themicrophonewas
locatedataheightof1.6mfromthegroundandadistanceof
1.0mfromthesurfaceareaofthemachine.Forthismodel,
theloudesttestedpointisshowninFigure3.
1
G024270
4
2
3
Figure3
1.1.0m(39inches)3.1.6m(63inches)
2.Measurementpoint
4.Centerlineofthemachine
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
117-2718
119–0217
1.Warning—stoptheengine;keepawayfrommovingparts;
keepallguardsandshieldsinplace.
125–6136
125–6155
1.Warning—readthe
Operator’sManual.
3.Explosionhazard;
electricalshock
hazard—Calllocal
utilitiesbeforedigging
underground.
2.Electricalshock
hazard—ensurethe
equipmentisgrounded
beforestartingdrill
operation.
125–6156
1.Tankdrain—readtheOperator’sManual.
125-6171
1.Piercinghazard—wearhandprotection.
6
125-6177
1.Fast3.Warning—donotstopthe
engineathighspeeds;
onlystoptheengineat
slowspeed.
2.Slow
7
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Bolt(5/16x3/4inch)
2
Nut(5/16inch)
2
Connectthebattery.
Circulationhose
1
Hoseclamp3
Connectthepumptothetank.
MediaandAdditionalParts
Description
Qty.
Use
Transferhose
1
Connectthemixertothedrill.
ConnectingtheBattery
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
1.Removetheredplasticcoverfromthepositivebattery
terminal(
Figure4).
A B
C D
1 2
3
4
G024037
Figure4
1.Redcover3.Blackcover
2.Positivecable4.Negativecable
2.Useabolt(5/16x3/4inch)andanut(5/16inch)
tomountthepositivecabletothepositivebattery
terminal.
3.Removetheblackplasticcoverfromthenegative
batteryterminal.
4.Useabolt(5/16x3/4inch)andanut(5/16inch)
tomountthenegativecabletothenegativebattery
terminal.
8
ConnectingthePumptothe
Tank
Ensurethattheframeoftheuidmixerandtheframeofthe
tankaresecuredtoastrongsurface,withanadequatefastener
througheachmountinghole(Figure5).
Note:Ensurethatthemixerandthetankareinaposition
thatallowsthehosestoconnectthemwithoutstretchingor
kinking.
2
G024044
11
1
1
2
Figure5
Undersideshown
1.Mountingholesintank
frame
2.Mountingholesinmixer
frame
1.Locatethesuctionhoseconnectedtothebottomofthe
tank,andpullthelooseendoutfromunderthetank.
2.Useahoseclamp(provided)toconnectthelooseend
ofthehosetothepumpinletonthemixerasshown
inFigure6,Figure7,andFigure8.
G024043
1
2
Figure6
1.Circulationhose2.Suctionhose
G025173
1 2 3
Figure7
1.Fitting3.Hose
2.Hoseclamp
1
G024041
Figure8
1.Locknut
3.Tightenthehoseclampbytighteningthelocknut.
4.Use2hoseclamps(provided)toconnecttheother
hosetothetopofthetankandthetopofthemixeras
showninFigure6,Figure7,andFigure8.
5.Tightenthehoseclampsbytighteningthelocknuts.
9
ProductOverview
G024034
1
6
7
8
2
3
4
5
Figure9
Tanksoldseparately
1.Accesshatch
4.Forkliftpockets
7.Hopper
2.Circulation
hose
5.Suctionhose8.Grate
3.Tankdrainplug6.Engine
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine.
1
2
3
4
G023834
Figure10
1.Circulationvalve
3.Hoppervalve
2.Transfervalve4.Suctionvalve
CirculationValve
Thecirculationvalve(Figure10)controlstheowfromthe
pumptothetank.
SuctionValve
Thesuctionvalve(Figure10)controlstheowfromthetank
tothepump.
HopperValve
Thehoppervalve(Figure10)controlstheowfromthe
hopperintothemixingsystem.Thehoppervalveismost
effectivewhenitisjustslightlyopen,astheuidthen
createsavacuumeffectanddrawsthebentoniteandother
componentsintotheow .
TransferValve
Thetransfervalve(Figure10)controlstheowfromthe
mixingsystemtothedrill.
EngineControls
2
1
4
3
5
6
7
8
G024064
Figure11
1.Fueltank4.Recoil-start
handle
7.Oillter
2.Aircleaner5.Dipstick
8.Oil-drainplug
3.Speed-control
handle
6.Electric-start
switch
10
Electric-startSwitch
Theelectric-startswitch(Figure12)allowstheoperatorof
themachinetostarttheengine.Thisswitchislocatedonthe
frontoftheengine.RotatetheignitionswitchtotheStart
positiontostarttheengine.Rotatetheignitionswitchto
theRunpositiontoallowtheenginetorun.Afteryoustop
theenginewiththespeed-controlhandle,rotatetheignition
switchtotheOffposition.
Note:Theswitchdoesnotstoptheengine.
Figure12
1.Engine-runlight4.Engine-temperaturelight
2.Battery-chargelight5.Engine-preheatlight
3.Oil-pressurewarninglight
6.Ignitionswitch
1
2
3
G024065
Figure13
1.Offposition3.Startposition
2.Runposition
Recoil-startHandle
Ifthebatteryisnotcharged,youcanstarttheenginewiththe
recoil-starthandle.Tostarttheengine,pulltherecoil-start
handle(Figure11)quicklytoturntheengineover.The
enginecontrolsdescribedabovemustallbesetcorrectlyfor
theenginetostart.
Speed-controlHandle
Thespeed-controlhandle(Figure14)controlstheengine
speedandalsostopstheengine.Movingitallthewaytothe
left(counterclockwise)stopstheengine.Movingittothe
right(clockwise)increasestheenginespeed.
*)
1
G024107
2
3
Figure14
1.Offposition
3.Fast-speedposition
2.Medium-speedposition
11
Specications
Mixer
FlowrateLengthWidthHeightWeight
Upto1249L/minute(330
gallons/minute)
141cm(55.4inches)90cm(35.3inches)116.2cm(45.8inches)204kg(450lb)
Tanks
Capacity
LengthWidthHeightDryweight
1893L(500USgallons)203.2cm(80.0inches)78.7cm(31.0inches)177.8cm(70.0inches)241kg(532lb)
3785L(1000USgallons)257.2cm(101.3inches)108.6cm(42.8inches)191.1cm(75.3inches)397kg(876lb)
Operation
PreparingtoUsetheMachine
•Reviewallofthesafetydecalsonthemachine.
•Useadustmaskorrespirator.
•Ensurethatyouarefamiliarwiththesafetyregulations
andshutdownproceduresdescribedintheOperator’s
Manualandtheengineowner’smanual.
•Ensurethatallguardsareinplaceandingoodcondition.
•Checkthefuelandoillevelsoftheengine.
•Whenpreparingtomixuid:
1.Movethemachinetoaleveljob-sitesurface.
2.Ensurethatthehosesareconnectedappropriately
andsecurely.
GroundingtheMixerandthe
Tank
Groundthemixingsystem.
Connectabraidedgroundingstraporajumpercable(sold
separately)fromthemixerframetotheground.
AdjustingtheValves
WARNING
Ifyouruntheenginewhenthemixingvalvesarenot
adjustedasdirected,thepumpcandirectuidout
throughthehopperandpushthegrateintotheair.
Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredtothe
hopper,beforestartingtheengine.
Toopenavalve,turnthehandlesothatitisinlinewith
thepipe.Tocloseavalve,turnthehandlesothatitis
perpendiculartothepipe(Figure15).
1 2
G024050
Figure15
1.Closedposition2.Openposition
Beforestartingtheengine,ensurethatthehoppervalveand
thetransfervalvearebothclosed,andthesuctionvalveand
thecirculationvalvearebothopen(Figure10).
AddingFuel
•Theenginerunsonclean,fresh,ultra-low-sulfurdiesel
fuel.
•Purchasefuelinquantitiesthatcanbeusedwithin30days
toensurefuelfreshness.
•Usesummer-gradedieselfuel(Number2-D)at
temperaturesabove-7°C(20°F)andwinter-gradediesel
fuel(Number1-DorNumber1-D/2-Dblend)below
-7°C(20°F).
•Nevermixkerosene,usedengineoil,orresidualfuels
withthedieselfuel.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinter.
•Fueladditivesarenotrecommended.Somefueladditives
maycausepoorengineperformance.
12
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
Useonlydieselfuel.Fillingthefueltankwith
gasolinemayresultinare.
•Fillthefueltankandstorefuelina
well-ventilatedarea.
•Neverllthefueltankwhiletheengineis
running.
•Donotllthefueltankcompletelyfull.This
emptyspaceinthetankallowsfueltoexpand.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelmaybeignited
byaspark.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Donotbuymore
thana30-daysupplyoffuel.
•Donotoperatewithouttheentireexhaust
systeminplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.
•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbed,becauseinteriorcarpets
orplastictruck-bedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removefuel-poweredequipment
fromthetruckortrailerandfueltheequipment
withthewheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafuel-dispenser
nozzle.
•Ifafuel-dispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleandthe
fueltankorconditioneropening.
•Keepfuelawayfromyoureyesandskin.
Important:Donotmixoilwithdiesel.
Dieselfuelshouldcomplywiththefollowingspecication.
Thetablelists7worldwidespecicationsfordieselfuels.
DieselFuelSpecications
Location
Number2-D,Number1-D,
ASTMD975-94
USA
EN590:96EuropeanUnion
ISO8217DMX
International
BS2869-A1orA2
UnitedKingdom
JISK2204GradeNumber2
Japan
KSM-2610
Korea
GB252China
UsingFuelStabilizer/Conditioner
Useadieselfuelstabilizer/conditionerinthemachineto
keepthefuelfreshduringstorageof90daysorless.Ifyou
arestoringthemachineforlonger,drainthefueltank;refer
toStorage(page23).
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionertothe
fuel,andfollowthedirectionsofthemanufacturer.
Note:Fuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshfuel.
FillingtheFuelTank
Capacity:5.0L(5.3USqt)
1.Stoptheengine,allowtheenginetocool,andensure
thatthemachineisonalevelsurface.
2.Cleanaroundthefuel-tankcapandremoveit(Figure
16).
13
Figure16
1.Fuel-tankcap
3.Adddieselfueltothefueltank(Figure17).
Important:Donotoverllthefueltank.
Figure17
4.Installthefuel-tankcapsecurely.
5.Wipeupanyfuelthatmayhavespilled.
CheckingtheEngine-oilLevel
ServiceInterval:Beforeeachuseordaily
Important:Use4-cycleengineoilthatmeetsorexceeds
thefollowingguidelinesandclassications:
•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher
•ACEAServiceCategoriesE-3,E-4,andE-5
Note:ToroPremiumEngineOilisavailablefromyour
AuthorizedToroDealer.
CrankcaseCapacity:1.5L(1.59USqt)
Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.
Viscosity:SAE5W-30
Note:Iftheambienttemperatureisabove35°C(95°F),use
SAE5W-40orSAE10W-40
1.Ensurethatthemachineisonalevelsurface.
2.Runtheengineforafewminutestowarmtheoil.
Note:Warmoilowsbetterandcarriesmore
contaminants.
3.Stoptheengineandwaitforallmovingpartstostop.
4.Cleanaroundthedipstick(
Figure18)sothatdirt
cannotfallintothellerholeanddamagetheengine.
2
3
1
G024106
Figure18
1.Minimumoillevel3.Dipstick
2.Maximumoillevel
5.Unscrewthedipstickandwipetheendclean(Figure
18).
6.Screwthedipstickfullyontothellertube(Figure18).
7.Unscrewthedipstickagainandlookattheend.
Note:Iftheengineoillevelislow,slowlypouronly
enoughoilintothellertubetoraisetheleveltothe
maximummarkonthedipstick.
StartingandStoppingthe
Engine
WARNING
Ifyouruntheenginewhenthemixingvalvesarenot
adjustedasdirected,thepumpcandirectuidout
throughthehopperandpushthegrateintotheair.
Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredtothe
hopper,beforestartingtheengine.
Important:Becausetheuidcoolsthepumpseal,the
pumpmayoverheatifyouruntheenginewithoutuid
14
inthemixer.Donotruntheenginewithoutuidinthe
mixer.
StartingtheEngine
1.Movethespeed-controlhandletotheright(Figure14);
refertoSpeed-controlHandle(page11).
Note:Ifsmokecomesfromtheexhaust,movethe
speed-controlhandletotheleft.
2.RotatetheignitionswitchtotheRunposition(Figure
19);refertoElectric-startSwitch(page11).
Figure19
1.Engine-runlight4.Engine-temperaturelight
2.Battery-chargelight5.Engine-preheatlight
3.Oil-pressurewarninglight
6.Ignitionswitch
1
2
3
G024065
Figure20
1.Stopposition3.Startposition
2.Runposition
3.TurntheignitionswitchtotheStartposition,andhold
itthereuntiltheenginestarts(Figure20).
Important:Iftheenginedoesnotstartwithin
15seconds,releasethekey,andwaitatleast10
secondsbeforeoperatingthestarteragain.Using
theelectricstarterfortoolongwilloverheatthe
startermotorandcandamageit.
Note:Ifafterseveralattemptsofstartingthe
exhaustbeginstoemitwhitesmoke,movethespeed
adjustmentleverallthewaytotheleft,andpullthe
recoil-starthandleoutslowly5times.Repeatthe
startingprocedure.
StoppingtheEngine
WARNING
Inanemergencysituation,stoptheengine
immediately.
1.Movethespeed-controlhandletotheStopposition
(
Figure14);refertoSpeed-controlHandle(page11).
2.Rotatetheelectric-startswitchtotheOffposition;
referto
Electric-startSwitch(page11).
Important:KeeptheignitionswitchintheStop
position.LeavingtheignitionswitchintheRunposition
whiletheengineisoffwilldischargethebattery.
MixingtheFluid
WARNING
Ifyouruntheenginewhenthemixingvalvesarenot
adjustedasdirected,thepumpcandirectuidout
throughthehopperandpushthegrateintotheair.
Ensurethatthemixingvalvesareadjusted
appropriatelyandthatthegrateistetheredtothe
hopper,beforestartingtheengine.
WARNING
Drillinguidcanbeveryslippery.Ifthereare
drilling-uidcomponentsonthegroundorother
surfaces,someonecouldslipandfall,resultingin
seriouspersonalinjury.
Wearslip-resistantfootwearandusecautionwhile
workinginareaswithdrilling-uidcomponents.
Thereisavarietyofmaterialsavailableforcreatingdifferent
typesofdrillinguid.Matchthedrillinguidtosuitthe
needsofthesoilconditions,andfollowthemanufacturer’s
instructionsthatareprintedonthepackagingoftheproduct.
Note:Theorderinwhichyouaddthecomponentsof
theuidisimportant.Followtheinstructionsofthe
manufacturers.
1.Ensurethatthegrateistetheredtothehopperandthat
thevalvesareadjustedappropriately;referto
Adjusting
theValves(page12).
2.Starttheengine;refertoStartingtheEngine(page15).
15
3.Addtheappropriateamountofwatertothetank
throughthehatch(Figure9).
Ifyouareusingwaterfromaditchorapond,placea
verynescreenovertheinletofthehosetoprevent
unwantedmaterialfromenteringthemixingsystem.
Ensurethatthereisenoughroomforadditivesinthe
mixingsystem.
4.TestthepHofthewater.Ifitisbelow8,addsodaash
untilthepHis8orhigher.
Note:SuppliesfortestingpHareavailablewhere
swimming-poolsuppliesaresold.
5.Slightlyopenthevalveatthebottomofthehopper.
Note:Thevalveworksmoreeffectivelywhenitis
openonlyslightly;itcreatesavacuumeffectthatallows
thedrycomponentstoenterthemixeratafasterrate.
6.Addtheappropriateamountofbentonitetothe
hopper.
Note:Addthebentoniteslowlytoavoidclumping—1
baginapproximately3to5minutes.Openthetank
coverandlooktoensurethattheuidcomponents
aremixingcorrectly.Ifyouseeanyclumps,addthe
componentsataslowerrate.
7.Afteryouhaveaddedtheappropriateamountof
bentonite,addanypolymersthattheparticularsoil
conditionsrequire.
8.Lastly,addanyotherliquidsthatthesoilconditions
require.
9.Allowthemachinetothoroughlymixtheuidfor
severalminutes.
PumpingtheFluidtotheDrill
DANGER
Theuidmixerwillbeelectriedifthehoseis
attachedtothedrillandthedrillstrikesanelectrical
line.Contactingtheuidmixerduringanelectrical
strikemaycausebodilyharm.
•Ensurethattheuid-mixerframeandthetank
framearebondedtothegroundrod.
•Ifastrikeoccurs,stayawayfromtheuidmixer
andthedrill.Donotcontactthemixeruntilthe
electricalstrikehasbeencorrected.
1.Usethetransferhose(provided)toconnectthemixer
andthedrill.
Note:Themixerhasamalecamlocktting(Figure
21)locatedafterthetransfervalve.
1
2
3
G024042
Figure21
2.Openthetransfervalvetoallowtheuidtoowto
thedrill.
Note:Keepthecirculationvalveopensothattheuid
continuestocirculateinthemixer.
Important:Unlessyouareusingadditionalequipment
tothoroughlycleanthedrillinguid,donotcirculate
theuseduidthroughthemixer.Doingsomaydamage
thepump.
Disposeoftheuseddrillinguid,aswellastheunuseduid
leftinthetank,accordingtoenvironmentalregulations.
DrainingtheTank
Todrainthetank,removethedrainplugfromthesideofthe
tankframe(Figure9).
Disposeoftheuseddrillinguid,aswellastheunuseduid
leftinthetank,accordingtoenvironmentalregulations.
16
ProtectingtheMachinefrom
Freezing
1.Ensurethatallthevalvesareopen.
2.Rinsethetankwithcleanclearwaterandthenpump
itthroughthesystem,removingasmuchoftheslurry
mixinthesystemaspossible.
3.Drainthetank;referto
DrainingtheTank(page16).
4.Drainanyremaininguidfromthepumpbyremoving
thedrainpluginthebottomofthepump(Figure22).
1
G023837
Figure22
1.Drainplug
5.Topreventthevalveatthebaseofthehopperfrom
freezingaroundtheedges,eitherleavethevalveopen
halfway,orclosethevalveandpouranenvironmentally
friendlyantifreezeintothehopperuntilabout51mm
(2inches)ofuidcoversthevalve.
OperatingTips
•Usethecorrectuidformulaforthesituationandthe
soilconditions.
•Whenusinguidwithanypolymerinit,donotover-mix
theuid,asover-mixingcanlowertheviscosityofit.
Partiallyclosethecirculationvalve,ordecreasetheengine
speed;refertoSpeed-controlHandle(page11).
•Sometypesofpolymerspreventadditionalbentonite
frommixingwiththeuid.Iftheuidcontainspolymer
andyouneedmoreuid,drainthemixerandmakeanew
batchofuid.
•Ensurethatthevalvesareadjustedappropriatelywhen
themachineisrunning;referto
AdjustingtheValves
(page12)
.
•Cleanthedrillinguidoutandrinsetheinsideofthe
hosesandthetankwithwatertopreventtheuidfrom
dryingupandpluggingthelines.
•Keepthehopperinletcleantopreventthedrymixfrom
mixingwithrainordewandcausingaplug.
17
Maintenance
Important:Beforeperforminganymaintenanceprocedures,rststoptheengineandwait5minutestoallow
allmovingpartstocometoacompletestopandcool.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst25hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengine-oillevel.
•Inspecttheair-cleanerelement.
Aftereachuse
•Cleanthemachine.
Every20hours
•Checkthewatertrap.
Every50hours
•Cleantheair-cleanerelement.Cleanitmorefrequentlyindustyoperatingconditions.
Every100hours
•Lubricatethepump.
•Changetheengineoil.
•Checkthebatterycableconnections.
Every300hours
•Replacetheair-cleanerelement.Replaceitmorefrequentlyindustyoperating
conditions.
Every500hours
•Replacethefuellter.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
Premaintenance
Procedures
PreparingtheMachinefor
Maintenance
1.Parkthetransportvehicleonalevelsurfaceandchock
thetires,orremovethemachinefromthetransport
vehicle.
2.Ensurethattheengineandmuferarecool.
3.Turntheelectric-startswitchtotheOffposition.
Lubrication
LubricatingthePump
ServiceInterval:Every100hours
GreaseType:NLGI#1heavy-dutyEPgrease(Toropart
505-162)
Useagreaseguntopumpgreaseintothegreasettingonthe
sideofthepump(
Figure23).
G023836
Figure23
18
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Inspectthe
air-cleanerelement.
Every50hours—Cleantheair-cleanerelement.Clean
itmorefrequentlyindustyoperatingconditions.
Every300hours/Yearly(whichevercomes
rst)—Replacetheair-cleanerelement.Replaceit
morefrequentlyindustyoperatingconditions.
Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagewilloccur.
1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.
2.Unscrewthecovernutandremovethecover(Figure
24).
Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.
1
G024102
2 3 4
Figure24
1.Covernut
3.Filternut
2.Cover
4.Filterelement
3.Unscrewthelternutandremovetheelement(Figure
24).
4.Inspecttheelement,andreplaceitifitisdamagedor
excessivelydirty.
Note:Nevertrytobrushdirtoffthepaperelement;
brushingforcesthedirtintothebers.
5.Wipedirtfromthebaseandthecoverwithamoistrag.
6.Installtheaircleanerpaperelementandensurethat
itisproperlypositioned.
7.Securelyinstallthecoverwiththecovernut.
ServicingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours
Important:Use4-cycleengineoilthatmeetsorexceeds
thefollowingguidelinesandclassications:
•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher
•ACEAServiceCategoriesE-3,E-4,andE-5
Note:ToroPremiumEngineOilisavailablefromyour
AuthorizedToroDealer.
CrankcaseCapacity:1.5L(1.59USqt)
Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.
Viscosity:SAE5W-30
Note:Iftheambienttemperatureisabove35°C(95°F),use
SAE5W-40orSAE10W-40
ChangingtheEngineOil
1.Ensurethatthemachineisonalevelsurface.
2.Runtheengineforafewminutestowarmtheoil.
Note:Warmoilowsbetterandcarriesmore
contaminants.
3.Stoptheengineandwaitforallmovingpartstostop.
4.Placeasuitablereceptacleundertheoil-drainplug
(
Figure25).
1
G024103
Figure25
1.Oil-drainplug
5.Removethedrainplug.
19
6.Cleanaroundthedipstick(Figure26)sothatdirt
cannotfallintothellerholeanddamagetheengine.
2
3
1
G024106
Figure26
1.Minimumoillevel3.Dipstick
2.Maximumoillevel
7.Unscrewthedipstickandwipetheendclean.
8.Screwthedipstickfullyontothellertube.
9.Unscrewthedipstickagainandlookattheend.
Note:Iftheengine-oillevelislow ,slowlypouronly
enoughoilintothellertubetoraisetheleveltothe
maximummarkonthedipstick.
FuelSystem
Maintenance
CheckingtheWaterTrap
ServiceInterval:Every20hours
1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.
2.Loosenthewater-trapbolt3to4rotations(Figure27).
1
G024105
Figure27
1.Water-trapbolt
3.Useatransparentcontainertocatchthedripsfrom
thebolt.
Note:Becausewaterisdenserthandieselfuel,any
waterthatispresentwillemergerst.
4.Assoonasdieselfuelemerges,tightenthewater-trap
bolt.
5.Disposeofthewaterandthefuelaccordingto
environmentalregulations.
20
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Toro Diesel-Powered FM 330 Fluid Mixer User manual

Diesel-Powered FM 330 Fluid Mixer
Toro
Brand
Toro
Model
Diesel-Powered FM 330 Fluid Mixer
Type
User manual
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