Thermo Fisher Scientific CTS Cellmation Common Modules Software User guide

Type
User guide
For Research Use or Manufacturing of Cell, Gene, or Tissue- Based
Products.
CTS Cellmation Common Modules
Software for DeltaV System Installation
USER GUIDE
Catalog Numbers A59196, A59197, A59198
Publication Number MAN0029997
Revision A.0
Life Technologies Holdings Pte Ltd | Block 33 | Marsiling Industrial Estate Road 3 | #07-06, Singapore 739256
Revision history: (English)
Revision Date Description
A.0 25 September
2023 Initial release.
The information in this guide is subject to change without notice.
DISCLAIMER: TO THE EXTENT ALLOWED BY LAW, THERMO FISHER SCIENTIFIC INC. AND/OR ITS AFFILIATE(S) WILL NOT BE
LIABLE FOR SPECIAL, INCIDENTAL, INDIRECT, PUNITIVE, MULTIPLE, OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH OR
ARISING FROM THIS DOCUMENT, INCLUDING YOUR USE OF IT.
NOTICE TO PURCHASER: DISCLAIMER OF LICENSE: Purchase of this software product alone does not imply any license under any
process, instrument or other apparatus, system, composition, reagent or kit rights under patent claims owned or otherwise controlled by
Thermo Fisher Scientific, either expressly, or by estoppel.
TRADEMARKS: All trademarks are the property of Thermo Fisher Scientific and its subsidiaries unless otherwise specified.
©2023 Thermo Fisher Scientific Inc. All rights reserved.
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 3
TABLE OF CONTENTS
1 PURPOSE AND SCOPE ............................................................................................................................ 4
2 REFERENCES ............................................................................................................................................ 4
3 DEFINITIONS AND ACRONYMS ............................................................................................................... 4
4 SAFETY REQUIREMENTS ........................................................................................................................ 5
5 SOFTWARE INSTALLATION PROCEDURE ............................................................................................ 5
5.1 SIGNATURE LOG ........................................................................................................................................ 5
5.2 PREREQUISITES ......................................................................................................................................... 5
5.3 SOFTWARE INSTALLATION .......................................................................................................................... 7
6 APPENDIX ................................................................................................................................................ 21
6.1 MANUAL CREATION OF ALARM TYPES ....................................................................................................... 21
7 SAFETY .................................................................................................................................................... 26
8 DOCUMENTATION AND SUPPORT ....................................................................................................... 26
4 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
1 PURPOSE AND SCOPE
The purpose of this document is to provide instructions for installing the GibcoCTSCellmation
Common Module Software code files and DeltaVLive functionality.
Each instrument has its own specific installation instructions. This document will guide the installation
of common objects that are used across all the instruments.
This document will also detail the tests required to verify that the installed configuration has been
imported correctly.
2 REFERENCES
Document Name
CellmationRoteaSoftware Installation Instructions
CellmationCryoMedSoftware Installation Instructions
CellmationXenonSoftware Installation Instructions
CellmationDynaCellectInstallation Instructions
CellmationIncubator Software Installation Instructions
CTSCellmationCommon Software Release Notes
CTSCellmationRoteaSoftware Release Notes
CTSCellmationCryoMedSoftware Release Notes
CTSCellmationXenonSoftware Release Notes
CTSCellmationDynaCellectSoftware Release Notes
CTSCellmationIncubatorSoftware Release Notes
3 DEFINITIONS AND ACRONYMS
Term & (Acronym) Definition
GT Gene Therapy
SN Sentinel Monitor
HM Hold Monitor
EM Equipment Module
USM Unit Support Module
LND Landing Module
PH Phase
OAR Operator Action Request
MON Monitor
PCC Process Cell Class
INS Installation Instructions
N/A Not Applicable
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 5
4 SAFETY REQUIREMENTS
N/A
5 SOFTWARE INSTALLATION PROCEDURE
These installation instructions are designed to be undertaken by a Thermo Fisher Service Engineer or
an engineer fully trained in DeltaV.
5.1 Signature Log
The signature log in Table 5-1 needs to be completed by all personnel involved in installing this
software before any work is commenced.
Table 5-1 – Signature Log
Name (print) Title Initials Signature Date
5.2 Prerequisites
The prerequisites in Table 5-2 should be completed and signed-off before the software installation can
commence.
Table 5-2 – Prerequisites
Item
Number Prerequisites Initials / Date
1. User installing the software must have full Windows Administrator Privileges
and DeltaV Administrator Privileges.
2. User must have access to ProfessionalPLUS Station.
3. If applicable, confirm that it is safe to proceed with the installation by following
the change management process.
4.
Ensure that there are no pending downloads required. Before installing
software, conduct a risk assessment to evaluate the impact of any required
downloads.
6 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
Item
Number Prerequisites Initials / Date
Software Backup - ProfessionalPLUS
5.
Export the DeltaV Database.
In DeltaV Explorer, right-click on the topmost level (i.e., the database
name).
Note the location of the exported database below (this will differ
between clients and systems)
Path: ____________________________________________________
____________________________________________________
6.
Export the DeltaV Live Database.
In DeltaV Graphics Studio, select the topmost level (i.e., the
database name) from the Graphics Explorer tab.
From the “File” menu item, select “Export” and check the following:
Note the location of the exported database below
Path: ____________________________________________________
____________________________________________________
Check for other CTS Cellmation Software installations if applicable.
7.
If there are no Thermo Fisher Scientific instruments on-site, follow this guide
to install the CTS Cellmation Common Module Software by following this
guide.
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 7
Item
Number Prerequisites Initials / Date
8.
Check for previous CTS Cellmation Software installations on the system.
To check for installers present, open windows Control Panel and select
‘Programs ->‘Programs and Features
Check for any “gibco_CTS_Cellmation_...............” installers and note them
below
1. ____________________________________________________
2. ____________________________________________________
3. ____________________________________________________
4. ____________________________________________________
5. ____________________________________________________
9.
If a previous CTS Cellmation Common Software installation is present, then
refer to the latest release of the Common Installer and release note for any
updated common items to be installed.
Common software items can be installed by following this guide. Only the
common items should be overwritten.
10.
If any other previous CTS Cellmation Software installations are present, then
refer to the latest release of the instrument specific installer and release note
for any updated items to be installed.
Instrument specific software items can be installed by following the
instructions in the Installation Guide of the instrument specific installers; only
those items should be overwritten.
IMPORTANT: If you already have DeltaV configured for communication with other instruments, only
select “NO” when prompted about an update unless installing an updated version of the
module to ensure Cellmations installation does not negatively impact existing DeltaV
connections! This is the safest way to install Cellmation without risking existing configurations.
5.3 Software Installation
The steps shown in Table 5-3 should be performed on the DeltaV ProfessionalPlus (ProPlus) station
using DeltaV Explorer.
This revision of the installation instructions is applicable to release 2.0.0.
IMPORTANT: The order of component installation listed below must be followed because there
are interdependencies to the imported files! If your installation is unsuccessful, you can retry your
import, but the step sequence should be maintained. Additionally, DO NOT delete any files on the
DeltaV computer that you did not import from the Cellmation Installation Folder.
8 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
Table 5-3 – Software Installation Instructions
Step Instructions Initials / Date
1.
Copy the Cellmation Common Installer Package into the folder
D:\DeltaV\DVData\Import-Exporton the DeltaV computer. The Installer package
will include the installer .exe file and other required files/folders. DO NOT delete or
rename any files/folders in the installer package.
Execute the “gibco_CTS_Cellmation_Common_2.0.0.exe” and perform the
following to complete the installation:
Right-click on the “gibco_CTS_Cellmation_Common_2.0.0.exe” file and
select “Run as administrator”.
The welcome screen will appear. Click “Next >” once displayed on the
popup screen.
Accept the terms of the License Agreement to proceed with the
installation. Click “Next >.”
The pop-up displays the destination location for the software installation.
Click “Next >”.
Enter Username, Company Name, and serial number (Reg Code received
with the installer). Click “Next >”.
After entering a valid Reg Code, the “Install” button will be available. Click
to proceed with the installation. Click “Finish” once complete.
If an invalid Reg Code is entered, it will show the error message “Invalid
registration code.” Click “OK” and re-enter the correct Reg Code to
proceed.
Note: If the same version of the installer is already present on the system, then a
prompt will appear to uninstall the previous version. Select “OK” to continue
uninstallation and “Cancel” to exit uninstallation. Choose the appropriate option.
Otherwise, uninstall the previous installer before proceeding with the new
installation. Select “Control Panel > Programs and Features” to uninstall the
previous installer.
2.
After successful installation, a folder will be created entitled
gibco_CTS_Cellmation_Common_2.0.0” with two subfolders, “Displays” and
“FHX,” in the Import-Export folder.
Also, this will automatically copy all the chart files present in the
“Displays/Charts_Common” folder to “D:\DeltaV\DVData\Charts\lib”.
Note: Upon uninstallation of the installer, all the created folders during installation
will be automatically deleted (The entire Installer folder
gibco_CTS_Cellmation_Common_2.0.0” with subfolders and chart files copied
under “D:\DeltaV\DVData\Charts\lib” will get deleted).
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 9
Step Instructions Initials / Date
3.
The displays use the Helvetica font which is not installed as part of DeltaV. To
install the fonts, browse to foldergibco_CTS_Cellmation_Common_2.0.0\Displays
\Fonts\ OpenType CFF W1G” and select all the files, and then select copy.
Open the Control Panel and browse to ‘Control Panel -> Appearance and
Personalization -> Fonts’.
Paste the fonts.
The Helvetica Neue fonts should now appear in the fonts list.
4.
Steps 5 through 12 (except 6 and 8) provide instructions to import various
packages of code directly into the DeltaV library. The standard import flow is as
follows:
Open DeltaV Explorer (from Start menu under DeltaV Engineering)
Navigate to File Import Standard DeltaV Format
FHX files to import are located in D:\DeltaV\DVData\Import-Export\
gibco_CTS_Cellmation_Common_2.0.0\FHX
Make sure to uncheck ‘Include the license information’ tick box before
confirming to import a component. Click Open.
This will typically take around one minute. When done, “Import complete”
will appear.
Note: When importing .fhx files into the database, there may be some file
conflicts that open a pop-up prompt.
If importing for the first time, select “No to All”.
If re-importing a file for any reason without deleting its previously
imported copy, make sure to read the pop-up.
5.
From DeltaV Explorer, import the Setup .fhx file from the “FHX” subfolder:
Module Name
gibco_Named_Sets_Common
10 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
Step Instructions Initials / Date
Confirm the following are imported into “ThermoGT” Named Sets folder in the
database:
Named Set Name
GT_ACQ_REL
GT_CANCEL_WAIT
GT_Disable_Enable
GT_EM_Types
GT_ID_or_Name
GT_Link_Status
GT_MSG_TYPE
GT_OAR_ACTION
GT_OAR_OPTION
GT_OAR_STATUS
GT_OAR_TYPE_BOI
GT_OAR_VERIFY
GT_Timer_Hold
GT_Timer_Type
GT_WAIT_PROMPT
GT_Yes_No
GT_phase_failures
Located at DeltaV_System System Configuration Setup Named
Sets ThermoGT
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 11
Step Instructions Initials / Date
6.
Check the existing Alarm Priorities configured.
If the existing alarm priority is using the name PROMPT, skip Step 7. Note that
Prompt Alarm for Cellmation software modules will not have a default assignment
of alarm priority 5 but will take the existing priority value.
If any other Alarm Priority with a value of “5” is not present in the existing
configuration, proceed to Step 7.
If an Alarm Priority with a value of “5” is present in the existing configuration, skip
Step 7 and manually create an Alarm Priority “PROMPT” as below:
Navigate to DeltaV_System System Configuration Setup
Alarm Preferences Alarm Priorities
Right-click and select New Alarm Priority.
Assign properties as per table below:
Property Value
Name PROMPT
Description Prompt alarm 1
Value Next available numeric value
(Recommended: between 4 to 7)
Auto Acknowledge New Alarms False (Uncheck)
Auto Acknowledge when Inactive True (Check)
Alarm Banner Shows Not Hidden
Wave file WS1-Medium ©2009HCS.wav
Suppress sound for acknowledged alarms False (Uncheck)
Note that the alarm priority “Value” can be assigned to the next available numeric
value. It is recommended to choose a number between 4 and 7 as this priority
alarm will be purple in color. Changing this value from the default Cellmation
assignment may not alert the alarms to Operators as intended by Thermo Fisher
Scientific.
7.
From DeltaV Explorer, import the Setup .fhx file from the “FHX” subfolder:
Module Name
gibco_Alarm_Priorities_Common
12 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
Step Instructions Initials / Date
Confirm the following Alarm Priority is imported into the “Alarm Priorities” folder in
the database:
Alarm Priority Name
PROMPT
Located at DeltaV_System System Configuration Setup Alarm
Preferences Alarm Priorities
8.
Ensure that the following alarm types are not present in the system configuration:
Alarm Type Name
Bypass
Equipment Failure
Fault
Maximum time to wait
Module Error
OAR Horn
OAR Prompt
OPCUA Alarm
Device Error
If any of the above alarm types are present in the existing configuration, skip Step
9 and manually create the alarm types that are not present in the system as per
the instructions in the Appendix.
If any of the above alarm types are not present in the existing configuration,
proceed to Step 9.
9.
From DeltaV Explorer, import the Setup .fhx file from the “FHX” subfolder:
Module Name
gibco_Alarm_Types_Common
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 13
Step Instructions Initials / Date
Confirm the following alarm types are imported into the “Alarm Types” folder in the
database:
Alarm Type Name
Bypass
Equipment Failure
Fault
Maximum time to wait
Module Error
OAR Horn
OAR Prompt
OPCUA Alarm
Device Error
10.
From DeltaV Explorer, import the Composite Templates .fhx file from the “FHX”
subfolder:
Module Name
gibco_Composites_Common
Confirm the following modules have been imported into the “ThermoGT” folder:
IMPORTANT: The internal revision, in the INTERNAL_REV parameter, for each
module should match the revision documented below:
Module Name Rev Installed Rev
GT_16_SN_MON 0.1
GT_TIMER 0.1
GT_HM_MON 0.1
GT_OAR_ENG_EM 0.1
GT_OAR_ENG_PH 0.1
Located at DeltaV_System Library Composite Templates
ThermoGT
14 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
Step Instructions Initials / Date
11.
From DeltaV Explorer, import the Control Modules Classes .fhx file from the “FHX”
subfolder:
Module Name
gibco_Control_Module_Classes_Common
Confirm the following modules have been imported into the “ThermoGT” folder:
Note the internal revision in the INTERNAL_REV parameter for each module
should match the revision documented below:
Module Name Rev Installed Rev
GT_USM 0.2
Located at DeltaV_System Library Advanced Definitions Control
Module Classes ThermoGT
12.
From DeltaV Explorer, import the Equipment Modules Classes .fhx file from the
“FHX” subfolder:
Module Name
gibco_Process_Cell_Classes
Confirm the following modules have been imported into the “ThermoGT” folder:
Module Name Rev Installed Rev
GT_PCC N/A N/A
Located at DeltaV_System Library Advanced Definitions Process
Cell Classes ThermoGT
Note that this module has no revision parameter.
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 15
Step Instructions Initials / Date
13.
On DeltaV Computer using DeltaV Explorer
EIOC assigned IO
Assign a predetermined IP address to the ethernet port P01 and generate a
certificate.
Navigate to DeltaV_System System Configuration Physical
Network Control Network I/O Network EIOC Name P01
Right-click P01 and select Properties.
In the Advanced tab, input the predetermined IP address of the DeltaV
System under Primary Connection IP Address.
In the Certificate tab, select Generate to generate a new certificate.
Click “OK” to save changes and close the pop-up dialog box.
Application Station assigned IO
Open Windows Control Panel and browse to Control Panel\Network and
Internet\Network Connections”.
Select the Network Interface Card (NIC) that is to be used as the OPC UA
network connection and set the TCP/IPv4 IP address to the predetermined
IP address of the DeltaV System.
Navigate to Delta V Explorer DeltaV System System Configuration
Physical Network Control Network Application Station Name
OPC UA Client
Right-click OPC UA Client and select Properties.
In the Certificate tab, select Generate to generate a new certificate.
Click “OK” to save changes and close the pop-up dialog box.
Note: If the ethernet port P01 or Application Station OPC UA Client is already
assigned to the predetermined IP address and the certificate has been generated,
skip this step.
16 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
Table 5-4 – Displays Installation Instructions
IMPORTANT: If implementing Cellmation Software on a DeltaV system that already has DeltaV Live
Graphics configured for communication with other instruments, only select the comparison state as
“Newer,” “Older” or “Different” and select the Import action Replace” when it is required to
overwrite the existing graphics items. This will ensure Cellmation Software’s installation does
not negatively impact existing DeltaV Graphics items. This is the safest way to install the
Cellmation Software without risking existing configurations!
DeltaV Live Operator Interface
1. Ensure the Helvetica fonts have been installed before proceeding further.
2.
When importing files into the Graphics Studio, the software lists and compares
them with objects already in the database.
Select the default import option (Create) where the comparison states, “New Item”.
Note that if previous CTS Cellmation Software installations have been performed,
no displays can be selected for import.
3.
From Graphics Studio, import the layout objects from the “Displays” subfolder:
Layouts
4. Confirm that a folder entitled “Cellmationhas been created in
Graphics Explorer -> Layouts
5.
From Graphics Studio, import the common library objects from the “Displays”
subfolder:
Library_Common
6. Confirm that a folder entitled “Cellmationhas been created in Library Explorer.
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 17
7.
Confirm in Library Explorer that the folder structure matches the one shown below
for the applicable instrument.
Note that additional folders may exist from previous CTS Cellmation Software
installations if applicable.
8.
From Graphics Studio, import the contextual displays from the “Displays”
subfolder:
Displays_Contextual_Common
9.
Confirm that the folder structure is as shown below in Graphics Explorer. Note that
additional folders may exist from previous CTS Cellmation Software installations if
applicable.
10.
From Graphics Studio, import the common displays from the “Displays” subfolder:
Displays_Common
11.
Confirm that the folder structure is as shown below in Graphics Explorer.
18 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
12. Publish all pending objects.
13.
Open workstation management and follow the directions below in DeltaV Live for a
default installation on each applicable station.
General Properties tab
Start DeltaV Live in “Full Desktop Mode”.
Check “Using both DeltaV Operate and DeltaV Live”.
Select Layout “GT_Layout_16_10” for 23-inch monitor screen or Layout
“GT_Layout_16_9” for 27-inch monitor screen. If you prefer not to use the
Cellmation Layout files, please do not modify the current layout file.
Display Set tab
Initial Display Set “No Display Set”.
Themes tab
Select Default Theme and DB (Dark Blue).
14. Save and publish the settings.
CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide 19
15.
Open the display ‘GT_Overview’ in Graphics Studio.
Note that this Display is a user configurable display.
Modify this display to add all the instrument specific overview icon gems
by following the instrument specific installation guide.
If a single Overview display cannot fit all of the instrument icons, create
multiple copies of this display as required, re-name it accordingly and save
it.
The display's navigation feature allows switching between multiple
overview displays.
Click on the ‘GT_Navigation’ Gem instance on the ‘GT_Overview’ display
and set the Forward Display Name, Forward Arrow Visibility, Backward
Display Name and Backward Arrow Visibility under the Basicheading as
per your requirements.
If there is only one overview display required, the Forward Arrow Visibility
and Backward Arrow Visibility can be set to “False”.
Save and publish the displays.
20 CTSTM CellmationTM Common Modules Software for DeltaVTM System User Guide
16.
Start DeltaV Live. When the splash screen appears click on it to open the overview
display.
If a blank screen appears without the splash screen, perform the following:
In Graphics Studio, open the layout file GT_Layout_16_10”.
Click on object “Main1” and delete the entry for the Display field.
Save the layout file.
Re-enter “GT_Splash” in the Display field.
Save and publish the layout file.
Repeat the above steps for the layout file “GT_Layout_16_9”.
17.
The trend chart on the display is configured to extract the historical data from a
Continuous Historian. By default, this is set to PROPLUS”.
Update the application name “SGT_CHist_Server” in the Library Explorer folder
GT_Commonwith the actual Application Station name of the Historian.
Set the standard SGT_CHist_Serverto the applicable Application Station
name of the Historian.
Save and publish the settings.
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Thermo Fisher Scientific CTS Cellmation Common Modules Software User guide

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