Emerson ACE95Jr Quick start guide

Emerson
Brand
Emerson
Model
ACE95Jr
Type
Quick start guide
Total Tank Management
World leader in tank management technology.
VALUE BY THE TANKFUL Emerson is the world leader in tank
management technology, providing Fisher
®
brand products, engineering,
installation, and service that successful tank management requires.
The Fisher Type ACE95 is a pilot-operated valve used for accurate
pressure control on low-setpoint blanketing systems.
•  All Stainless Steel Construction
•  In-line or Angled Body Connections
•  Fully Balanced Plug
•  Best in Class Accuracy
Emerson’s Fisher
®
Brand Tank Blanketing
regulators save installation and operational costs.
Tank blanketing is needed when a stored liquid
product is ammable or deteriorates when exposed
to air or moisture. Tank management systems
provide vessel blanketing and vapor recovery
capabilities for both “pump out” and “pump in”
operations with high sensitivity to small changes
in vessel pressure. Lower internal tank blanketing
pressure is important for reduced fugitive emissions
and reduced gas costs, since less gas is lost through
the system.
Fisher tank management products and integrated
services help tank farm managers and single tank
operators lower gas blanketing costs by:
Providing efcient product blanketing
Preventing product contamination
Minimizing product evaporation
Reducing blanketing gas losses
Avoiding product spoilage or deterioration
Assuring compliance with clean
air regulations
Low-setpoint technology reduces gas blanketing expense.
$ 0
$ 5,000
$10,000
$15,000
$20,000
$25,000
$30,000
$35,000
$40,000
1/4-inch
6,4 mm
3/4-inch
1,9 mbar
1/2-inch
1,2 mbar
1-inch w.c.
2,5 mbar
2-inches w.c.
5 mbar
7-inches w.c.
17,5 mbar
1/2-inch
12,7 mm
3/4-inch
19,1 mm
1-inch
25,4 mm
Blanketing Setpoint
Nitrogen Cost Per Tank Per Year
Nitrogen Cost vs. Leak Diameter
Nitrogen Escape Path Ð Effective Leak Diameter
1
Savings
2
The Fisher
®
Type ACE97 make-up and vent is used for very
accurate pressure control on low-pressure blanketing systems.
• All Stainless Steel Construction
• Fully Balanced Plug
• Single Tank Nozzle Connection
Solutions
Emerson: a full-solutions provider of all tank
management needs, engineering, and installation.
3
Emerson is the industry
,
s leading manufacturer of Fisher
®
brand pressure regulators, consistently incorporating the
latest in engineering technology into its products, and tank
management products are no exception. Designed to satisfy
a wide variety of applications, Fisher brand tank management
products provide protection for liquids stored in small,
medium, and large vessels. As a complete solutions provider,
Emerson offers consulting, engineering and start-up services.
Emerson Performance Solutions group—with its own
application, consulting, design, and integration services—
is available for total tank management applications. Key
operational components include Industry Centers of Excellence
and Performance Services.
Industry Centers of Excellence is a network of
Emerson business segments and divisions providing
process and industrial customers broad access to
collaborative support. These areas of specialization
include oil and gas, hydrocarbon, pharmaceutical,
food and beverage, chemical, power, pulp, and
paper industries.
The Performance Services unit provides remedial,
periodic, preventive and predictive plant, and
facility maintenance. They also offer warranty,
parts, and repair.
4
The Fisher
®
Single Array Manifold (S.A.M.) provides tank
sensing connection and gas delivery/exhaust connection
through a single tank nozzle.
• All Stainless Steel Construction
• Any Nozzle Connection
Equipped with the most complete line of tank management
products in the industry, Emerson’s worldwide distribution
network includes an experienced sales and support team.
More than 2,000 technical experts are available from nearly
200 offices throughout the world. Count on Emerson to help
meet even the most difficult tank management challenges.
Technical support unmatched in the industry
Knowledgeable local representatives
Same-day/next-day delivery
Products suitable for a variety of applications
Emerson’s global sales and factory support is just a phone
call or a few computer keystrokes away. Through the
website, customers and representatives alike have access to
all documentation needed for reference, maintenance,
and installation.
Emerson’s engineering and product
support span the world.
Global
5
Fisher
®
Tank Blanketing Regulator
Fisher Displacement Level,
Interface or Density Measurement
Fisher Globe Style Control Valve
Micro Motion
®
Coriolis Flowmeter
Rosemount
®
Pressure/
Level Measurement
TotalTankManagement
6
Fisher Steam Pressure Regulator
Fisher Single Array Manifold (S.A.M.)
Fisher
®
Vapor Recovery Regulator
Fisher High Performance
Butterfly Valve
DeltaV
TM
Digital Automation System
Rosemount TankRadar
®
Level Measurement
TotalTankManagement
7
Description
High accuracy/medium
flow rate/pilot operated
blanketing valve.
High accuracy/low flow/direct
operated blanketing valve.
High accuracy/high flow rate/
pilot operated blanketing valve.
High accuracy/high flow rate/
pilot operated blanketing valve
Medium accuracy/low
flow rate/direct operated
blanketing valve.
Medium accuracy/medium
flow rate/ direct operated
blanketing valve
High accuracy/high flow
rate/pilot operated vapor
recovery valve.
Medium accuracy/medium
flow rate/direct operated vapor
recovery valve.
Medium accuracy/low flow
rate/direct operated vapor
recovery valve.
High accuracy blanketing
and vapor recovery valves
combined into a single unit.
TANK BLANKETING VALVES
ACE95
Fisher
®
ACE95Jr
Fisher
ACE95Sr
Fisher
1190
Fisher
Y690A
Fisher
Y692
Fisher
VAPOR RECOVERY VALVES
1290
Fisher
Y696
Fisher
Y695A
Fisher
TANK BLANKETING/VAPOR RECOVERY
ACE97
Fisher
Tank Management Products
Specifications
Maximum Inlet Pressure: 200 psig / 13,8 bar
Set Pressure Range: -5-inch w.c. to 5 psig /
-12 mbar to 0,35 bar
Temperature Capability: -20° to 212° F / -29° to 100° C
Maximum Inlet Pressure: 200 psig / 13,8 bar
Set Pressure Range: -5-inch w.c. to 1.5 psig /
-12 mbar to 0,35 bar
Temperature Capability: -20° to 212° F / -29° to 100° C
Maximum Inlet Pressure: 200 psig / 13,8 bar
Set Pressure Range: -5-inch w.c. to 1.5 psig /
-12 mbar to 0,35 bar
Temperature Capability: -20° to 212°F / -29° to 100°C
Maximum Inlet Pressure: 300 psig / 20,7 bar
Set Pressure Range: 0.25-inch w.c. to 7 psig /
0,6 mbar to 0,48 bar
Temperature Capability: -20° to 300°F / -29° to 149°C
Maximum Inlet Pressure: 150 psig / 10,3 bar
Set Pressure Range: 1-inch w.c. to 7 psig /
2,5 mbar to 0,48 bar
Temperature Capability: -20° to 300°F / -29° to 149°C
Maximum Inlet Pressure: 150 psig / 10,3 bar
Set Pressure Range: 1-inch w.c. to 10 psig /
2,5 mbar to 0,69 bar
Temperature Capability: -20° to 300°F / -29° to 149°C
Maximum Inlet Pressure: 12.5 psig
Set Pressure Range: 0.5-inch w.c. to 7 psig /
1,2 mbar to 0,48 bar
Temperature Capability: -20° to 300°F / -29° to 149°C
Maximum Inlet Pressure: 15 psig / 1 bar
Set Pressure Range: 2-inch w.c. to 7 psig /
5 mbar to 0,48 bar
Temperature Capability: -20° to 300°F / -29° to 149°C
Maximum Inlet Pressure: 150 psig / 10,3 bar
Set Pressure Range: 2-inch w.c. to 7 psig /
5 mbar to 0,48 bar
Temperature Capability: -20° to 300°F / -29° to 149°C
Maximum Inlet Pressure: 200 psig
Set Pressure Range: 0.5-inch w.c. to 2.2 psig /
1,2 mbar to 0,29 bar
Temperature Capability: -20° to 212°F / -29° to 100°C
Connections
3/4, 1 NPT;
NPS 1, 1 x 2 CL150 RF, CL300 RF;
DN 25, 25 x 50 PN 16/25/40;
NPS 1 Sanitary flange
1/2, 1/2 x 1 , or 1 NPT;
NPS 1/2, 1/2 x 1, or 1 CL150 RF;
NPS 1 Sanitary flange;
DN 15, 15 x 25, or 25 PN 10/16
2 NPT;
NPS 2 CL150 RF nipple and flange,
or CL300 RF nipple and flange
1, 2 NPT; NPS 1, 2 SWE; NPS 1
through 6 BWE; NPS 1 through
8 x 6 CL125 FF, CL150 RF, CL250 RF,
CL300 RF, CL600 RF; DN 25
through 150 PN 16/25/40
3/4, 1 NPT; NPS 3/4, 1 SWE,
CL150 RF, CL300 RF; DN 20, 25
PN 16/25/40
1-1/2, 2 NPT; NPS 1-1/2, 2 SWE,
CL125 FF, CL150 RF, CL300 RF;
DN 40, 50 PN 16/25/40
1, 2 NPT; NPS 1, 2 SWE; NPS 1
through 6 BWE; NPS 1 through
8 x 6 CL125 FF, CL150 RF, CL250 RF
CL300 RF, CL600 RF; DN 25
through 200 x 150 PN 16/25/40
1-1/2, 2 NPT; NPS 1-1/2, 2 SWE,
CL150 RF, CL300 RF; DN 40, 50
PN 16/25/40
3/4, 1 NPT; NPS 3/4, 1 SWE,
CL150 RF, CL300 RF; DN 20, 25
PN 16/25/40
1, 1-1/2, 2, 3, 4 NPT;
NPS 1, 1-1/2, 2, 3, 4
CL150 RF
Special Features
Stainless steel construction.
Diagnostic port. In-line or
angled body connections.
Vacuum settings.
Balanced plug.
Stainless steel construction.
Vacuum settings.
Balanced plug.
Stainless steel construction.
Diagnostic port.
Balanced plug.
Stainless steel, cast iron,
or carbon steel construction.
Travel Indicator.
Stainless steel, ductile iron,
or Hastelloy
®
C construction.
Outlet Pressure Rating
equals Inlet Pressure Rating
Stainless steel, cast iron, or
Hastelloy C construction.
Stainless steel, cast iron,
or carbon steel construction.
Stainless steel, steel,
cast iron, or Hastelloy C
construction.
Stainless steel, ductile iron,
or Hastelloy C construction.
Stainless steel construction.
May be used with Single
Array Manifold
(SAM). Single tank
nozzle connection
8
1190
Fisher
ACE97
Fisher
ACE95Jr
Fisher
SELF-POWERED STEAM VALVES
92B
Fisher
®
SINGLE ARRAY
MANIFOLD (SAM)
ACE SAM
Fisher
CONTROL VALVES
Fisher easy-e
®
Emerson Process
Management
Fisher edisc
Emerson Process
Management
LEVEL AND FLOW MEASUREMENT
3051S
Rosemount
TankRadar
®
Rex
Rosemount Tank
Gauging
Fisher FIELDVUE
®
DLC3000-249
Emerson Process
Management
Elite
®
Flow Meters
Micro Motion
CONTROL SYSTEM
DeltaV™
Digital Automation
System
Description
High accuracy/pilot operated
steam tracing pressure control.
Provides tank sensing connection
and gas delivery/exhaust
connection through a single tank
nozzle — saving installation cost.
Cage guided globe style control
valve with piston or diaphragm
actuator and FIELDVUE
®
digital
valve controller. Cavitation and
noise control trim options.
High performance butterfly
control valve with diaphragm
actuator and FIELDVUE
®
digital
valve controller.
Pressure, level, and
flow measurement.
High accuracy radar
level measurement.
Displacement level, interface or
specific gravity measurement
with FIELDVUE
®
digital
level controller.
Coriolis mass flow measurement.
Delivering embedded advanced
control, easy enterprise
integration and optimization, and
predictive maintenance —easy.
Specifications
Maximum Inlet Pressure: up to 300 psig / 20,7 bar
Set Pressure Range: 2 to 250 psig / 0,14 bar to 10,3bar
Temperature Capability: up to 600°F
Single flanged connection to tank.
NPT (external )connection to blanketing and
vapor recovery valve.
Max Inlet Pressure: up to 1440 psig / 99,3 bar
Temperature Capability: up to 800°F / 427°C
Input: 4- 20 mA, HART or FOUNDATION
Fieldbus Protocol
Max Inlet Pressure: up to 1440 psig / 99,3 bar
Temperature Capability: up to 450°F / 232°C
Input: 4- 20 mA, HART or FOUNDATION
Fieldbus Protocol
Liquid Level Measurement Range: 2.5 to 8320-inches w.c. /
0,62 to 2068 kPa
Total Performance: +/- 0.1% of span
Accuracy: +/- 0.025% of span
10 year stability: 0.2% of URL
Output: 4-20 mA with HART or Foundation fieldbus Protocol
Ambient Temperature Capability:
-40° to 185°F / -40° to 85°C
Liquid Level Measurement Range: 0 to 165 feet /
0 to 50 meters
Accuracy: +/- 0.02-inches / 0,5 mm
Output: 4-20 mA with HART or Modbus Protocol
Ambient Temperature Capability:
-40° to 158°F / -40° to 70°C
Liquid Level Measurement Range: 0 to 100% of displacer
length – standard 14 or 32-inches / 36 or 81 cm
Instrument Accuracy: less than 0.25% of full scale
Output: 4-20 mA with HART Protocol
Ambient Temperature Capability:
-40° to 176°F / -40° to 80°C
Flow Measurement Range: 0 to 2400 gallons /
0 to 9085 liters per minute
Accuracy: +/- 0.1% of rate
Output: 4-20 mA with HART Protocol or frequency pulse
or FOUNDATION Fieldbus Protocol
Ambient Temperature Capability:
-40° to 140°F / -40° to 60°C
DeltaV hardware is built to:
Class 1, Division 2 hazardous areas
CENELEC Zone 2 hazardous areas
ISA-S71.04-1985 Airborne Contaminants Class G-3
DIN rail field junction box
Connections
1, 1-1/2, 2 NPT; NPS 1 through
4 CL125 FF, CL150 RF, CL250 RF,
CL300 RF; DN 25 through 100
PN 16/25/40
Tank Connection: 1, 1-1/2, 2,
or 4 NPT (internal); NPS 1, 1-1/2,
2, or 4 flanged
Inlet Connection: 1/2, 1,
1-1/2, 2 NPT (external)
1/2 through 24 NPT;
NPS 1/2 through 24 CL150 RF,
CL300 RF, CL600 RF; DN 15
through 600 PN 10 through 100
NPS 2 through 24 CL150 RF,
CL300 RF, CL600 RF; DN 50
through 600 PN 10 through 100
1/4 or 1/2 NPT for Coplanar/
Traditional flanges, NPS 2 or 3
ANSI level flange, NPS 2, 3, or 4
ANSI liquid level flange
Flanged connection options to fit
the application
1-1/2 or 2 NPT;
NPS 1-1/2 or 2 CL150 RF,
CL300 RF, CL600 RF.
NPS 1, 2, 3, 4, or 6 CL150 RF,
CL300 RF, CL600 RF;
DN 25, 50, 80, 100, or 150
PN 40, 100
High density cabinet mount.
DIN rail wall mount.
Skid mount
Special Features
Stainless steel, steel, or cast
iron construction. Hardened
trim for long service life.
Stainless steel construction.
Valve and instrument
diagnostics.
Valve and instrument
diagnostics.
Transmitter and advanced
diagnostics, Local LCD
display, Scalable
output variable.
Local LCD display.
Process and
instrument diagnostics.
Temperature compensation.
Simple re-ranging.
Meter and process
diagnostics. Simple
start-up.
Ethernet-based hardware
communications and
supports major digital buses:
FOUNDATION Fieldbus, AS-I
bus, DeviceNet, Profibus DP.
9
ACE SAM
Fisher
10
Fisher
®
Type 1190 is a pilot-operated valve used for
very accurate pressure control on low-pressure
blanketing systems.
• Robust
• Travel Indicator
• Setpoints as low as 0.25-inches w.c. (0,6 mbar)
Emerson’s worldwide tank management experience enables
tank farm managers and single tank operators to choose the
right type of equipment and materials for each application.
Types of fluids that often need blanketing include:
Solvents
Water for injection
Juices
Fragrances
Sealants
Inks
Deionized water
Vegetable oils
Flavors
Adhesives
Industrial coatings
Any stored product that is flammable, oxygen-sensitive,
moisture-sensitive, environmentally hazardous,
contaminated, or degraded by atmospheric air is eligible for
blanketing. Emerson provides a broad selection of preferred
materials of construction for optimum compatibility with
the fluid blanketed.
Emerson has tank management solutions
for every tank blanketing application.
EveryApplication
11
TOTALtankmanagement.com is a
24-hour, 7-day-a-week online source
of tank management information.
Connect with the Emerson line-up
of tank management resources
including: tank blanketing valves,
control valves, temperature
regulators, level control
instrumentation and more.
For around-the-clock access to total
tank management information:
TOTALtankmanagement.com
WorldWebAccess
12
D350364X012 © 2011 Emerson Process Management Regulator Technologies, Inc. All rights reserved. Printed in the U.S.A. 10/11.
Fisher, Emerson Process Management, and the Emerson Process Management design are marks of one of the Emerson Process
Management group of companies. All other marks are the property of their respective owners.
Emerson Process Management
Regulator Technologies, Inc.
Americas
Worldwide Headquarters
310 East University Drive
McKinney, Texas 75069-1872 USA
T: +1 800 558 5853
T: +1 972 548 3574
F: +1 972 542 6433
TESCOM Corporation
12616 Industrial Boulevard
Elk River, Minnesota 55330-2445 USA
T: +1 800 447 1250
T: +1 763 241 3238
F: +1 763 241 3224
Emerson Process Management
Regulator Technologies, Inc.
Europe
Natural Gas : T: +39 051 4190611
Industrial: T: +39 051 4190606
LP-Gas: T: +420 2 710 35 607
TESCOM: T: +49 (0) 38823 31 0
Emerson Process Management
Regulator Technologies, Inc.
Asia Pacific
T: +65 6770 8337
Middle East
T: +971 4811 8100
For further information visit www.emersonprocess.com/regulators
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Emerson ACE95Jr Quick start guide

Emerson
Brand
Emerson
Model
ACE95Jr
Type
Quick start guide
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