VMAC – Vehicle Mounted Air Compressors
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Installation Manual for VMAC System
V910006
2003.25-2007 Ford SuperDuty F250-F550
6.0L Power Stroke V8
General Information..................................................................... 4
Before You Start ....................................................................... 4
Part 1: Warranty and System ID ................................................. 5
Part 2: Preparing for Installation ............................................... 8
2.2 Modifying the Passenger Battery Tray ............................... 11
2.3 Mounting the Vacuum Tank ............................................... 13
2.4 Glow Plug Modules ............................................................ 16
2.5 Relocating the ICP Sensor ................................................. 16
Part 3: Installing the Tank and Hoses....................................... 18
3.1 Installing the Brackets ........................................................ 18
3.2 Installing the Tank .............................................................. 21
Part 4: Installing the Cooler, Bracket and Compressor .......... 22
4.1 Installing the Oil Cooler ...................................................... 22
4.2 Installing the Crank Pulley .................................................. 26
4.3 Installing the Main Bracket ................................................. 26
4.4 Installing the Compressor ................................................... 30
4.5 Completing the Installation ................................................. 32
4.6 Adding Oil to the System .................................................... 37
Part 5: Installing the Control Components .............................. 39
5.1 Installing the Components .................................................. 41
5.2 Connecting the Under-hood Wiring .................................... 45
5.3 Connecting the In-cab Wiring ............................................. 46
5.4 Completing and Testing the Installation ............................. 49
Part 6: Finishing the Installation ................................................ 51
6.1 Before Starting the Engine Checklist.................................. 51
6.2 After Starting the Engine Checklist .................................... 51
6.3 Setup, Performance Testing and Adjustments ................... 52
6.4 Auxiliary Air Receiver ......................................................... 53
Accessory Products from VMAC ............................................... 54