Sauder Cottage Road 416039 Operating instructions

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NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

English pg 1-26

Français pg 27-29

Español pg 30-32

Lot # 359618 06/27/14

Purchased: __________________

Be sure to give us a ring before

making any returns. 1-800-523-3987

Work Table

Cottage Road Collection | 416039

Dish, dine 'n display.

Table of Contents Assembly Tools Required

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

2-3

4

5-26

27-29

30-32

33-34

35

416039 www.sauder.com/servicesPage 2

Now you know

our ABCs.

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge

to help distinguish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A END PANEL (1)

B FRONT PANEL (1)

C BACK PANEL (1)

D UPRIGHT (1)

E SMALL DRAWER UPRIGHT (1)

F TOP (1)

G BOTTOM (1)

H LONG SHELF (1)

I SHORT SHELF (2)

J ADJUSTABLE SHELF (1)

K UPPER BACK (1)

L RIGHT FRONT LEG (1)

M RIGHT REAR LEG (1)

N FRONT UPRIGHT LEG (1)

O REAR UPRIGHT LEG (1)

P END PANEL LEG (2)

Q DRAWER FRONT (1)

R UPPER UPRIGHT RAIL (1)

S LOWER UPRIGHT RAIL (1)

T SMALL DRAWER UPRIGHT RAIL (1)

U BOTTOM MOLDING (1)

V DRAWER FRONT MOLDING (1)

W UPPER BACK MOLDING (1)

X UPPER END PANEL RAIL (1)

Y LOWER END PANEL RAIL (1)

Z LOWER STRETCHER (2)

AA UPPER STRETCHER (1)

BB LOWER BRACE (1)

CC SKIRT (2)

D20 RIGHT DRAWER SIDE (1)

D21 LEFT DRAWER SIDE (1)

D74 DRAWER BACK (1)

D716 DRAWER BOTTOM (1)

Part Identiﬁ cation

416039www.sauder.com/services

Page 3

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

Y

Z

AA

BB

CC

I

P

CC

Z

D20

D21

D74

D716

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

416039 www.sauder.com/servicesPage 4

40CA

CABINET RIGHT - 1

40CB

CABINET LEFT - 1

40CC

DRAWER RIGHT - 1

40CD

DRAWER LEFT - 1

GOLD 1" MACHINE SCREW - 1

50S

BLACK 9/16" LARGE HEAD SCREW - 6

1S

ANGLE BRACKET - 3

44G

LONG METAL PIN - 2

3R

BLACK 1-7/8" FLAT HEAD SCREW - 3

2S

10F

TWIST-LOCK

®

FASTENER - 5

12S

BROWN 1" FLAT HEAD SCREW - 2

CAM COVER - 32

19P

RUBBER SLEEVE - 4

2R

3S

GOLD 5/16" FLAT HEAD SCREW - 8

METAL PIN - 4

1R

10A

SLIDE CAM - 2

BLACK 9/16" FLAT HEAD SCREW - 8

32S

CAM SCREW - 32

8F

WOOD DOWEL - 4

15F

30S

BLACK 1-9/16" FLAT HEAD SCREW - 4

HIDDEN CAM - 45

1F

CAM DOWEL - 13

2F

GLUE - 1

54M100K

KNOB SET - 1

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

416039www.sauder.com/services

Page 5

10F

Do not tighten the TWIST-LOCK® FASTENERS in this step.

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratching your unit or the ﬂ oor.

å

To begin assembly, push a SAUDER TWIST-LOCK®

FASTENER (10F) into the large holes in the LOWER

BRACE (BB).

10F

BB

Step 2

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Arrow

1F

2F

å

Push forty-ﬁ ve HIDDEN CAMS (1F) into the PANELS (A, B,

and C), UPRIGHTS (D and E), BOTTOM (G), UPPER END

PANEL RAIL (X), and LOWER BRACE (BB). Then, insert

the metal end of a CAM DOWEL (2F) into each HIDDEN

CAM except for the side edges of the UPRIGHTS (D

and E) and PANELS (A, B, and C).

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

Do not tighten the HIDDEN CAMS in this step.

Do not insert CAM

DOWELS into these edges.

Arrow

The arrow in the HIDDEN CAM

must point toward the hole in

the edge of the board.

Hole

Do not insert CAM

DOWELS into these edges.

1F

Arrow

Do not insert CAM

DOWELS into these parts.

(13 used)

(45 used)

BB

A

B

C

D

E

G

X

Step 3

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Page 7

8F

å

Turn thirty-two CAM SCREWS (8F) into the LEGS (L, M, N, O,

and P), END PANEL RAILS (X and Y), and SKIRTS (CC).

å

NOTE: Be sure to use the exact holes shown in the LEGS,

RAILS, and SKIRTS.

P

CC

Y

X

M

L

N

O

8F

(32 used)

Step 4

416039 www.sauder.com/servicesPage 8

å

Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S)

into the UPRIGHTS (D and E) and UPPER BACK (K) until

the shoulder of the SCREWS rest on the surface of the

UPRIGHTS and UPPER BACK.

å

Slide the RAILS (R, S, and T) and UPPER BACK MOLDING (W)

onto the UPRIGHTS (D and E) and UPPER BACK (K). Line up

the groove in the RAILS and MOLDING over the head of the

SCREWS in the UPRIGHTS and BACK.

Shoulder

Apply pressure with your hands

as you guide the MOLDINGS over

the SCREWS and onto the ENDS.

BLACK 9/16" FLAT HEAD SCREW

(8 used in this step)

32S

Remember:

Righty tighty.

Lefty loosey.

D

E

K

T

W

S

R

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

Step 5

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Page 9

å

Fasten the UPPER END PANEL RAIL (X) to the END

PANEL (A). Tighten two HIDDEN CAMS.

å

Fasten the END PANEL LEGS (P) to the END PANEL (A).

Tighten six HIDDEN CAMS.

å

Fasten the LOWER END PANEL RAIL (Y) to the END

PANEL (A). Tighten two HIDDEN CAMS.

1

2

A

Surface with

HIDDEN CAMS

P

Y

X

Surface with

HIDDEN CAMS

Surface with holes

This HIDDEN CAM should

be closer to this edge.

These edges must be even.

å

Fasten the SKIRTS (CC) to the PANELS (B and C).

Tighten two HIDDEN CAMS.

å

Then, ﬁ ll the holes in the UPPER BACK (K) 1/4 to 1/2 full

with GLUE (54M). Then, insert three WOOD DOWELS (15F)

into the holes. Wipe away the excess GLUE.

å

Now, ﬁ ll the hole in the top edge of the BACK PANEL (C)

1/4 to 1/2 full with GLUE. Then, insert the WOOD DOWEL

in the UPPER BACK (K) into this hole. Wipe away the

excess GLUE.

Step 6

416039 www.sauder.com/servicesPage 10

K

C

B

CC

Fill the holes 1/4 to 1/2 full with GLUE.

Inspect the parts thoroughly before

assembling. Disassembly of glued

parts is extremely di cult.

Caution

!

54M

15F

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Surface with holes

Surface without

MOLDING

Step 7

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Page 11

å

Fill the holes in the LEGS (M and O) 1/4 to 1/2 full with

GLUE (54M).

å

Fasten the LEGS (L, M, N, and O) to the PANELS (B

and C). Tighten twelve HIDDEN CAMS.

å

NOTE: Be sure the DOWELS in the UPPER BACK (K) insert

into the LEGS (M and O). Wipe away the excess GLUE.

C

B

K

M

O

L

N

Fill the holes 1/4 to 1/2 full with GLUE.

Inspect the parts thoroughly before

assembling. Disassembly of glued

parts is extremely di cult.

Caution

!

54M

These surfaces must be even.

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

å

Fasten the BOTTOM (G) to the UPRIGHT (D). Tighten two

HIDDEN CAMS.

å

Fasten the UPRIGHT (D) and BOTTOM (G) to the FRONT

UPRIGHT LEG (N) and SKIRT (CC) on the FRONT

PANEL (B). Tighten ﬁ ve HIDDEN CAMS.

Step 8

416039 www.sauder.com/servicesPage 12

Start Tighten

Arrow

Minimum

190 degrees

Caution

Risk of damage or

injury. HIDDEN CAMS

must be completely

tightened. HIDDEN

CAMS that are not

completely tightened

may loosen, and parts

may separate. To

completely tighten:

Arrow

Maximum

210 degrees

D

G

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Notched edge

Edge without

CAM DOWELS

D

G

CC

B

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Notched edge

L

N

Step 9

416039www.sauder.com/services

Page 13

å

Fasten the SMALL DRAWER UPRIGHT (E) to the RIGHT

FRONT LEG (L) on the FRONT PANEL (B). Tighten a

HIDDEN CAM.

å

Slide the BOTTOM MOLDING (U) onto the notched edge

of the BOTTOM (G).

å

*U.S. Patent No. 5,499,886

G

B

L

Slide the BOTTOM MOLDING (U)

onto the notched edge.

U

E

Notched edge

Edge with CAM DOWELS

Surface without

HIDDEN CAMS

Don't worry. It isn't

Rome. This can be built

in a day.

å

Fasten the LEGS (M and O) and SKIRT (CC) on the BACK

PANEL (C) to the UPRIGHTS (D and E) and BOTTOM (G).

Tighten six HIDDEN CAMS.

Step 10

416039 www.sauder.com/servicesPage 14

Arrow

Minimum

190 degrees

Maximum

210 degrees

G

E

D

O

M

CC

C

Surface without

HIDDEN CAMS

å

Carefully turn your assembly onto its top.

å

Fasten the UPRIGHTS (D and E) to the TOP (F). Tighten

four HIDDEN CAMS.

Step 11

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Page 15

Arrow

Minimum

190 degrees

Maximum

210 degrees

E

F

D

Step 12

416039 www.sauder.com/servicesPage 16

å

Fasten three ANGLE BRACKETS (44G) to the UPPER

STRETCHER (AA). Use three BLACK 9/16" LARGE HEAD

SCREWS (1S).

å

NOTE: Be sure the edges of the ANGLE BRACKETS are

even with the edges of the STRETCHER.

å

Fasten the STRETCHER (AA) to the TOP (F). Use two

BLACK 9/16" LARGE HEAD SCREWS (1S) through the

ANGLE BRACKETS on the STRETCHER and into the TOP.

å

Fasten the STRETCHER (AA) to the UPRIGHT (D). Use a

BLACK 1-7/8" FLAT HEAD SCREW (2S).

BLACK 9/16" LARGE HEAD SCREW

(5 used in this step)

1S

F

AA

D

C

E

44G

Be sure the ANGLE BRACKETS

on the STRETCHER are facing

towards the BACK PANEL (C).

BLACK 1-7/8" FLAT HEAD SCREW

(1 used in this step)

2S

å

Fasten the UPPER END PANEL RAIL (X) on the END

PANEL (A) to the TOP (F). Tighten two HIDDEN CAMS.

å

Fasten the STRETCHER (AA) to the UPPER END PANEL

RAIL (X). Use a BLACK 9/16" LARGE HEAD SCREW (1S)

through the ANGLE BRACKET on the STRETCHER and

into the RAIL.

Step 13

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Page 17

Arrow

Minimum

190 degrees

Maximum

210 degrees

BLACK 9/16" LARGE HEAD SCREW

(1 used in this step)

1S

AA

X

A

Surface with

HIDDEN CAMS

F

Step 14

416039 www.sauder.com/servicesPage 18

Fill the holes 1/4 to 1/2 full with GLUE.

Inspect the parts thoroughly before

assembling. Disassembly of glued

parts is extremely di cult.

Caution

!

54M

15F

å

First, ﬁ ll the hole in the LOWER BRACE (BB) 1/4 to 1/2 full

with GLUE (54M). Then, insert the WOOD DOWEL (15F)

into the hole. Wipe away the excess GLUE.

å

Now, ﬁ ll the hole in the LOWER END PANEL RAIL (Y) 1/4

to 1/2 full with GLUE.

å

Fasten the LOWER BRACE (BB) to the LOWER END

PANEL RAIL (Y). Tighten a HIDDEN CAM.

å

NOTE: Be sure the WOOD DOWEL in the LOWER BRACE

inserts into the hole in the LOWER END PANEL RAIL.

Wipe away the excess GLUE.

å

Fasten the LOWER BRACE (BB) to the UPRIGHT (D). Use

two BLACK 1-7/8" FLAT HEAD SCREWS (2S).

BB

Y

Surface with TWIST-LOCK® FASTENERS

BLACK 1-7/8" FLAT HEAD SCREW

(2 used in this step)

2S

D

Hole with GLUE.

Step 15

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Page 19

BB

å

Fasten the LOWER STRETCHERS (Z) to

the LOWER BRACE (BB). Tighten ﬁ ve

TWIST-LOCK® FASTENERS.

How to use the SAUDER TWIST-LOCK

®

FASTENER

1. Insert the dowel end of the FASTENER into the hole of the

adjoining part.

NOTE: The dowel end of the FASTENER must remain fully

inserted in the hole of the adjoining part while locking

the FASTENER.

2. Tighten the FASTENER with a Phillips screwdriver as tight

as possible.

Dowel end

BB

Z

These edges must be even.

Step 16

416039 www.sauder.com/servicesPage 20

å

Carefully stand your unit upright.

å

Fasten the CABINET RIGHT (40CA) and CABINET

LEFT (40CB) to the UPRIGHTS (D and E). Use eight GOLD

5/16" FLAT HEAD SCREWS (3S) through holes #1 and #3.

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

1

2

3

4

Pro Tip: Lift with your

legs. And, you know,

your arms.

Roller end

1

2

3

4

D

E

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