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Trend IQ41 Series Installation Instructions Manual

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IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014 1

IQ41x
Series Controllers
Important: Retain these instructions
These instructions shall be used by trained service personnel only
Iftheequipmentisusedinamannernotspeciedbytheseinstructions,theprotectionprovidedbytheequipmentmaybeimpaired.
4 ResettoDefaults.........................................................12
5 Disposal.......................................................................12
1
Switch Off Power to the IQ41x
2
Access IQ41x
CONTENTS
1 BeforeStartiingConguation........................................1
2 Installation-Conguring...............................................1
3 ConnecttoIQ4............................................................10

 
Install the IQ41x 
Additional Documentation Required
▪ SETManual(TE200147)
▪ IPToolManual(TE200638)
▪ IQToolMonitorAppletManual(TE201298)
▪ IQToolAddresserAppletManual(TE201299)
▪ IQ4CongurationManual(TE201263)
Note: PDF copies are included with SET installation in the
following folder: C:\...\Trend Control Systems\Documentation
 
WARNING Opening the panel may expose
dangerousvoltages.
IQ41xInstallationInstructions-Mounting
(TG201250)
SETManual(TE200147)
Prepare Ethernet Network (ifusingEthernet)
Install DHCP Server
IftheIPaddresssettings(IPaddress,subnetmask,default
router,WINSandDNSservers’addresses)aretobesupplied
by a DHCP server, ensure one is installed on the Ethernet
segmenttowhichIQ41xisconnected.
Install WINS Server
If host names are being used for IP addressing across a
router,aWINSservermustbeinstalled.
Install DNS Server
Ifemailalarmsarebeingsent,andtheemailserveraddress
isidentiedbyinternetdomainname,aDNSservermustbe
installed.
IQ41xInstallationInstructions-Mounting
(TG201250)
O
I
Draft
2 IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
IQ41x 
3
Isolate I/O
4

5
Disconnect I/O
6
Peel
7

O
I
WARNING The connecting leads may be
connectedtosupplies.Isolatebeforetouching.
LeavePower,Ethernet,CurrentloopLan,USB,RS232,and
MS/TPconnected(whereappropriate).
 (continued)
Serial
Number
nq4eyecp412345
Q411B_V53440388
O/S
Q411B_V53440388
nq4eyecp412345
00:10:70:0D:1E:92
MAC Addr
IQ411-1010U5000
Part No:
LAN
4
MAC
Addr
IP
Addr
LAN
Location
S/No:
nq4eyecp412345
Either:viaEthernetHub/Switch Or:usingdirectconnection
RJ45
RJ45
StandardEthernetcable
(Cat5etwistedpair)
max100m(109yds)
StandardEthernetcable
(Cat5etwistedpair)
max100m(109yds)
RJ45
RJ45
Hub/Switch
Router
Note: To connect with SET a vCNC is required. SET can
connect when on a different subnet.
Note: Other methods of connection are available see ‘Connect
to IQ4’ on page 10.
Draft
IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014 3
 
12
(IQ41x/LANonly)
10s
9
Switch On
8

10

Normal operation indication
Watchdog
Power
Fault indications
Watchdog Devicefaultyresettodefaults,see‘Reset
toDefaultsonpage12.
Power
Checkinputpowersupply
Note: All LEDs illuminate for several seconds after switch on.
 (continued)
22 23 24 25
RX+
28 29
WMB
RX- TX+
TX-
RX OK
456 789101112
13
14 15 16 17 18
123
230V
19
4 5
10
24V
0V
0V
0V 0V 0V
0V
986 7
1 2 3

(red)
Power
(green
11
(ifEthernetisconnected)
Normal operation indication
RX(yellow)
or
OK(green)
Fault indications
OK(green) CheckEthernet
Note: All LEDs illuminate for several seconds after switch on.
OK
(green)
RX
(yellow)
Normal operation indication
RX
TX
Fault indications
RX NoTXsignalfrompreviousdeviceonnetwork
–checkdevice/wiring
TX Signal not reaching RX on next device on
network–checkdevice/wiring
Note: All LEDs illuminate for several seconds after switch on.
22 23 24 25
RX+
28 29
WMB
RX- TX+
TX-
RX OK
456 789101112
13
14 15 16 17 18
123
230V
19
4 5
10
24V
0V
0V
0V 0V 0V
0V
986 7
1 2 3
TX
(yellow)
RX
(yellow)
Draft
4 IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
IQ41x 
14
(ifusingEthernet)
15
Set up Virtual CNC (ifrequired)
UseIPTool–seestep13–tochooseeitherstatic(xed)or
dynamic(DHCP)addressing:
(default)
Parameter Value
DeviceMode

Parameter Value
DeviceMode
IPAddress
Enterrequiredvalueinformat:
xxx.xxx.xxx.xxx
SubnetMask
DefaultRouter
WINSServer
AVirtualCNCmustbesetupifconnectiontoasupervisor,
toolordisplayisrequired.
Use IPTool– seestep13– tosetup theaddress andport
numberofthevCNC.
Parameter 
Address 0(disabled),
1,4to9,11to119
PortNumber 1to32767
Defaultsto10000plustheaddress
(e.g.address123setsportto10123)
Whensettodynamic(DHCP)addressingtheunitautomatical
obtains its IP addressing details(IP address, subnet mask,
default router, WINS server and DNS server) from the
network’s DHCP (Dynamic Host Conguration Protocol)
server.If noDHCP serveris found,theunitdefaults to link/
localmodewhereitautonegotiatesitsIPaddresswithother
devicesonitsEthernetsegment,
Note: It is recommended that link/local only be used on a
single segment system.
When set to static (xed) addresssing the IP addressing
detailsmustbeconguredmanually.
Note: If email alarms are being sent, and the email server
address is identied by internet domain name, then a DNS
server must also be specied using Text Comms.
 (continued)
13

nq4eyecp412345
Q411B_V53440388
O/S
00:10:70:0D:1E:92
MAC Addr
IQ411-1010U5000
Part No:
LAN
4
IP
Addr
Find the IQ41x by its MAC address shown on
seriallabel
SETManual(TE200147)
IPToolManual(TE200638)
IPToolManual(TE200638)
IPToolManual(TE200638)
Draft
IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
5
 
16
Set up Ethernet Access Across Routers (ifrequired)
If the Lanis to be builtacrossa router(s) detailsof devices
(on each subnet) must be specied to enable cross-router
communications.
UseIPTool–seestep13–tospecifyIPsettingsforupto20
devicesintheRemoteTrendDeviceslist:
Parameter
Value
IPAddress If using dynamic (DHCP) addressing:
Enterthehostnameoftheremotedevice.
If using static (xed) addressing:
EntertheIPAddressoftheremotedevice,
intheformat:xxx.xxx.xxx.xxx
SubnetMask Thesubnetmaskfortheremotedevice,in
theformat:xxx.xxx.xxx.xxx
IPToolManual(TE200638)
17


▪ UseIPTool–seestep13–tosettheaddress(ensuringit
isuniqueontheLan)andLannumber
IQ4saregivenanaddressandLannumberinthefactory.The
addressissetintherange11to119onarollingbasiswiththe
Lannumbersetto20.Thereforeitmaybenecessarytosetup
theaddress/Lannumberasrequired.
Parameter  Description
Address 1,4to9,11to
119
MustbeuniqueonLan
Lan
number
1,4to9,11to
119
Must be the same as all
devicesitistoformaLanwith.
Note: Changing the Lan number and address will cause the
IQ4 to reset.
IPToolManual(TE200638)
IQTool Addresser Applet Manual
(TE201299)

▪ RunSET,rightclicktheLanofIQ4sintheSystem View
selectAddress IQ4 DevicetoruntheIQToolAddresser
Applet,andclick
toruntheDiscoveryWizard.
▪ Select either ‘Automatic Discovery’ (recommended) or
‘ManualDiscovery’.If‘AutomaticDiscovery’wasselected
youshouldalsoselectDuplicateAddressResolution.
Automatic Discovery: Thetoolwilldiscoverthedevices,
andattempttoresolveduplicateaddresses.
Manual Discovery: Scan the bar code, or press the
ServiceButtonforeachcontroller.
WARNING For /230 options hazardous
voltagesexistwhentheunitispowered.Take
suitableprecautions.
▪ If the Lan is not as expected it could be because of
installation related reasons, e.g. wiring faults, power
failureetc.Checkthedevicesareoperatingcorrectlyand
repeatdiscovery.Ifthereareduplicateaddressesaddthe
devicestothegridmanually,usingnetworkaddressand
serialnumber.IfnecessaryuseSET’sSystemViewtoset
theLannumber,andIQTooltosettheaddress.

▪ Run SET, right click the Lan of IQ4s in the System
View andselectAddress IQ4 Deviceto runtheIQTool
AddresserApplet.
▪ AddtheIQ4tothegridmanuallybyclicking
,specifying
theserialnumber,andaddress,andclicking
.
▪ UseSET’sSystemViewtosettheLannumber.
Itisrecommendedthatatleasttwodevicesfromeachsubnet
are specifed. For increased reliability details of additional
devicesshouldbespecied.
IfstaticIPaddressingisbeingusedthelistshouldcontainthe
deviceswiththelowestIPaddresses.
ThesamelistmustbecopiedtootherEINCtypedeviceson
thenetwork.
Hint: Ticking the check box next to the Remote Trend Devices
list retains the list in IP Tool, allowing it to be easily copied to
other devices:
 (continued)
Draft
6 IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
IQ41x 
19
Set up Baud Rate (ifcurrentloopnetworkbeingusedwithLanofIQ4sonly)
 (continued)
ItisnecessaryforoneIQ4tobesettoaspecicbaudrateto
ensuretheotherIQ4sselecttherequiredbaudrate.
Use SET’s IQTool Monitor Applet to disable autobaud and
specifythebaudrate.
Module Parameter 
IQ Lan
network
Autobaud 0or1.0=Disabled
BaudRate
1k2,4k8,9k6,19k2,38k4
IQTo o lM o nito rAp p letM anual( T E2 012 9 8)
20
(ifrequired)
IQTo o lM o nito rAp p letM anual( T E2 012 9 8)
IftheIQ41xistoprovideanetworkconnectionforsupervisors
and tools setup the Supervisor Port and USB Engineering
Portasrequired.
UseSET’sIQToolMonitorApplettosettheSupervisorPortor
USBEngineeringPortasrequired.
Module Parameter 
Address Supervisorport 0,4to9,11to119
Default=0localaccessonly
USB
Engineeringport
0,4to9,11to119
Default=0 temporarily takes
address125
nq4eyecp412345
Q411B_V53440388
O/S
00:10:70:0D:1E:92
MAC Addr
IQ411-1010U5000
Part No:
LAN
4
IP
Addr
18

O/S
Lan
FixedIPAddress
orHostname(ifDCHP)
Draft
IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
7
 
21

Normal operation indication
LanbuiltOK
AttemptingtobuildLan
Fault indication
every15s
Longerthan2minutesindicatesLan/
internetworkcannotbebuilt.
▪ Check baud settings of all devicesonCurrentLoop –
seestep6,andcheckalldeviceconnections.
▪ Ifstillashing,tloopback.
85
84
86 87
RX-
RX+
TX-
TX+
If OFF, device is faulty. IfON, reconnect network and
switchoffallotherdevicesonthenetwork.
▪ IfstillOFF,checknetworkcablingforshortcircuitswith
amultimeter(NOTMegger).
▪ If ON switch on other devices until faulty device
found (i.e. OK LED goes OFF),inspect that device to
determineandandcorrectthefault.
Note: It is normal behaviour for Lan OK LED to extinguish for
up to 1 min after detecting baud rate, then illuminate.
Fault indications (EthernetLan)
LANOK UnabletocommunicateonLan.Only
appliesifcurrentloopisdisabledor
isnottted.
22 23 24 25
RX+
28 29
WMB
RX- TX+
TX-
RX OK
456 789101112
13
14 15 16 17 18
123
230V
19
4 5
10
24V
0V
0V
0V 0V 0V
0V
986 7
1 2 3

(green)
 (continued)
Draft
8 IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
IQ41x 
23
Check IQ41x on BACnet (If/BACandBACnetprotocolcommunicationsrequired)
22

24
Test Inputs
Note: An Ethernet connection is required to download both
strategy and backdrop les. Other connection types only allow
download of strategy  les.
Note: strategy download is not recommended over current
loop with baud rate <9k6.
Note: SET will set up the controller’s date and time to that of
the PC during download. However, they may be set up from a
controller con gured as timemaster.
Congure the strategy using SET, and test using SET’s
simulationmode.
Use SET to download the strategy and backdrop le (if
required).
 (continued)
UseSETtocheckthatIQ4’sBACnetfunctionalityisoperating
by checking it appears correctly in the System View on its
BACnetnetwork.
SETManual(TE200147)
IQ4CongurationManual(TE201263)
SETManual(TE200147)
O
I
Switchoff Re-connectinputsOpencovers
Closecovers
O
I
S
∆T=X
Switchon
IQ 1x4
Off
On
IQ 41x
IQ 41x
Draft
IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
9
 
25
Test Outputs
26
Connect PCs and Displays
27

28

29
Close Panel
O
I
O
I
Switchon
Switchoff
Closecovers
Re-connectoutputs
S
 (continued)
Opencovers
Connect PCs (e.g. for supervisors/tools) and displays as
describedin‘ConnecttoIQ4’onpage10.
Connection of PCs, displays etc can be made directly to
controller via the RS232 Local supervisor Port, USB Local
Engineering Port, or Ethernet port. Connection can also be
made over the Trend network over Ethernet or the current
loop.
Use SET to upload the strategy and compare it with the
strategyheldbySET.
Note: An Ethernet connection is required to upload strategy
and backdrop les. Other connection types only allow upload
of strategy  les.
SETManual(TE200147)
IQ 41x
IQ 41x
Draft
10 IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
IQ41x 
3
Make Connection
1
Switch Off
2

3 CONNECT TO IQ4
O
I
PCviaLocalEngineeringPort(USB)
USBcable
MicroBUSBconnector
Connect Directly to Controller
PCviaEthernetPort
Connection use
Notes
IPTool
ü
SET
ü
RequiresvCNC
WebBrowser
ü
Supervisor
ü
RequiresvCNC
PCviaLocalSupervisorPort(RS232)
ConnectiontoIQ4canbemadedirectlyviatheRS232LocalSupervisorPort,USBLocalEngineeringPort,orEthernetPort.
Connectioncanalsobemadeoveranetwork(Ethernet).
Connection use
Notes
IPTool
SET
ü
WebBrowser
Supervisor
Connection use Notes
IPTool
SET
ü
WebBrowser
Supervisor
ü
IQView8viaLocalSupervisorPort(RS232)
IQView8 requires its own power supply.
Note: If local supervisor port address is ‘0’ (default)
communication is limited to the IQ4. If non-zero, communication
is possible over the entire network.
RJ45
StandardEthernetcable
(Cat5etwistedpair)
max100m(109yds)
RJ45
Cable/EJ101442
9wayfemale
Dtype
RJ11
PC
IQView8
RJ11
RJ11
CABLE/EJ105650
Draft
IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014 11
 
3
Make Connection (continued)
3 CONNECT TO IQ4 (continued)
Connect Directly to Controller
RD-IQ, SDU-xcite, IQView4 via Local Supervisor Port
(RS232)
Connect via Ethernet Network
Connecttheotherdevice(e.g.PC)tosameEthernetnetwork
andensureanIPconnectionisavailablebetweenitandthe
IQ4.
Note: To make a connection with SET, a supervisor or display
connect to a vCNC in a Trend device on the same Ethernet
Trend network.
Note: If connecting with IP Tool, the PC should be on the
same Ethernet segment as the IQ4.
Note: To make a connection with a web browser use IQ4’s IP
address or host name.
XW/R/IQwirelesssensor receiverviaLocalSupervisorPort
(RS232)
Connection use
Notes
IPTool
ü
SET
ü
RequiresvCNC
WebBrowser
ü
Supervisor
ü
RequiresvCNC
Note: Set local supervisor port address to ‘0’ (default) as
communication is limited to the IQ4.
IQView4 requires its own power
supply.
RJ11
RJ11
RD/SDU-
IQ3COMMSCABLE/
RJ11
RJ11
IQView4
RD-IQ
SDU-xcite
RJ11
RJ11
24Vdc
Supply
XW/R/IQ
Mustuseexternal24Vsupply
StandardEthernetcable
(Cat5etwistedpair)
max100m(109yds)
RJ45
Hub/Switch
Router
Draft
12 IQ41xInstallationInstructions-ConguringTG201251Issue5,22-Aug-2014
IQ41x 
PleasesendanycommentsaboutthisoranyotherTrendtechnicalpublicationto[email protected]
© 2014HoneywellTechnologiesSàrl,ECCDivision.Allrightsreserved.ManufacturedforandonbehalfoftheEnvironmentalandCombustionControls
DivisionofHoneywellTechnologiesSàrl,Z.A.LaPièce,16,1180Rolle,SwitzerlandbyitsAuthorizedRepresentative,TrendControlSystemsLimited.
TrendControlSystemsLimitedreservestherighttorevisethispublicationfromtimetotimeandmakechangestothecontenthereofwithoutobligation
tonotifyanypersonofsuchrevisionsorchanges.

Albery House, Springeld Road, Horsham, West Sussex, RH12 2PQ, UK. Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trendcontrols.com

6670 185th Avenue NE, Redmond, Washington 98052, USA. Tel:(425) 869-3900 Fax:(425) 869-8445 www.trend-americas.com
3
Reset Controller
4

2

1
Open Panel
 
SwitchOff,IsolateI/O,OpenPanel,OpenRotatingCovers,
andDisconnectI/Oaspersteps(1)to(5)ofthe‘Installation
-Conguring’section.
 
WEEE Directive:
At the end of their useful life the packaging and
product should be disposed of by a suitable
recyclingcentre.
Donotdisposeofwithnormalhouseholdwaste.
Donotburn.
Re-congurecontrollerasdescribedintheseinstructions.
Pressandholddown theservicebutton, theservicebutton
LED will ash. While continuing to hold down the button,
switchon thecontroller.Ensurethebuttonremains pressed
for2to5safterpowerisswitchedon.Donotswitchoffthe
controllerforatleast1minute.
O
I
2to5s
22 23 24 25
RX+
28 29
WMB
RX- TX+
TX-
RX OK
456 789101112
13
14 15 16 17 18
123
230V
19
4 5
10
24V
0V
0V
0V 0V 0V
0V
986 7
1 2 3
Press
22 23 24 25
RX+
28 29
WMB
RX- TX+
TX-
RX OK
456 789101112
13
14 15 16 17 18
123
230V
19
4 5
10
24V
0V
0V
0V 0V 0V
0V
986 7
1 2 3
Release
WARNING FOR /230 versions: Hazardous
voltages exist in this area when the unit is
powered.Thisoperationshouldonlybeperformed
aftertakingsuitableprecautions
Thestrategy,usermodules(passwords,PINsetc),alarmlogs,
andplotsarecleareddownandthefollowingparametersset
todefaults:
Lannumber,
outstationaddress
IPaddressingmode
IPaddress,
subnetmask
UDPport
identier
Router1
remoteTrenddevices,
VirtualvCNC).
Backdrop lesareunchangedand timeand date leftattheir
currentsettings.
Draft
/