Heartland 193828 Installation guide

16911-N

STOP!

Call Us First!

DO NOT RETURN TO STORE.

For immediate help with assembly or product information

call our toll free number:

1- 800-577-9663

or email:

customerservice@heartlandind.com

Our staff is ready to provide assistance

March through November

M-F 8:00 AM to 9:00 PM EST / 6:00 PM PST

Saturday 8:30 AM to 5:00 PM EST / 2:00 PM PST

December through February

M - F 8:00 AM to 8:00 PM EST / 5:00 PM PST

Saturday 8:30 AM to 5:00 PM EST / 2:00 PM PST

(This page intentionally left blank.)

06-19-2020

KEEP THIS MANUAL FOR FUTURE REFERENCE

ACTUAL FLOOR SIZE IS 96 x 141" (243,2 x 358,1 cm)

16911-N

ROCKPORT 8' x 12' (244 x 366 cm)

ASSEMBLY MANUAL

A Backyard Products Company

• BUILDING RESTRICTIONS AND APPROVALS

 Besuretochecklocalbuildingdepartmentandhomeownersassociationforspecicrestrictionsand/orrequirementsbeforebuilding.

• ENGINEERED DRAWINGS

Contact our Customer Service Team if engineered drawings are needed to pull local permits.

• SURFACE PREPARATION

To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials

to level your shed are

listed on page 7.

• CHECK ALL PARTS

Inventory all parts listed on pages 4-6.

• ADDITIONAL MATERIALS

 Youwillneedadditionalmaterialstocompleteyourshed.Seepage3forrequiredandoptionalmaterialsandquantities.

BEFORE YOU BEGIN

IMPORTANT!

READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.

***CONTACT OUR CUSTOMER SERVICE TEAM

IF ANY PARTS ARE MISSING OR DAMAGED***

Call: 1-800-577-9663 email: [email protected]

2

TOOLS

Safety! Always use approved safety glasses during assembly.

OptionalRequired

HELPFUL REMINDER SYMBOLS

Look for these symbols for helpful reminders throughout this manual.

ORIENT LUMBER AND TRIM FOR BEST APPEARANCE

=AssistanceRequired;twoormorepeople.

=Ensuresquareness.

=Importantrequiredsteporoperation.

= Helpful assembly hint.

= Mark part with pencil.

= Beginning of steps for assembly or installation.

=Youhavenishedtheassemblyorinstallation.

= Level

❑ Gloves

Framing lumber is graded for structural strength and not appearance. Exterior trim is graded for one good side.

Always install the material leaving the best edge and best surface visible. Please remember that these blemishes in no way

negatively affect the strength or integrity of our product. (See Fig. A, B, C.)

A

❑ Safety Glasses

❑ Tape Measure

❑ Paint Tools

❑ Ladder

❑ Caulk Gun

❑ Hammer

❑ Level

FINISH

BEGIN

❑ Pencil

❑ Phillips

Screwdriver

❑ToolBelt/

Nail Pouch

❑ Chalk Line

❑ Nail Gun

• gun nails

❑ Tin Snips

(for drip edge)

❑Square

or

❑ Utility Knife

❑ Shingle Blades

B C

❑Drill/Driver

❑1/8"DrillBit

❑ #2 Philips Drive Bit

❑1/4"DrillBit

❑5/16"DrillBit

❑1/2"DrillBit

3

COMPLETING YOUR SHED

You will need these additional materials:

OPTIONAL MATERIALS

DRIP EDGE ..................... 60 Feet #15 ROOFING FELT

Tocover170Sq.Ft.ofroofarea.

1" GALVANIZED ROOFING NAILS.........1/4 Lb

Forroongfelt.

REFER TO THE BACK OF THIS MANUAL AND THE MANUFACTURER’S INSTRUCTIONS FOR

INSTALLATION OF SHINGLES, DRIP EDGE AND FELT.

3-TAB SHINGLES ............................ 6 Bundles

PAINT FOR SIDING .......................... 2 Gallons

Use 100% acrylic latex exterior paint. (2) coats recommended.

CAULK ................................................. 3 Tubes

Use acrylic latex exterior caulk that is paintable.

1" GALVANIZED ROOFING NAILS.... 3 Lbs

For shingles.

PAINT FOR TRIM .............................2 Quarts

Use 100% acrylic latex exterior paint.

You must caulk completely around window frame to

validate your warranty. Use a paintable exterior rated caulk.

REINFORCED WOOD FLOOR FRAME (OPTIONAL)

IMPORTANT!Thisoorhasbeendesignedforgeneraluse.Dependingonyourspecicuseyoumaywanttoconstructaheavy

dutyoorframebyaddingadditionaloorjoists(shownbelowasshaded).Belowisalistofadditionalmaterials(notincluded):

x2

x8

2 x 4 x 8' (5 x 10 x 96 cm) Treated Lumber

Cut to 2 x 4 x 93" (5 x 10 x 236,2 cm)

ea. 3" (7,6 cm) Hot Dipped Galvanized Nails

Optional 12" (30,5 cm) spacing

WOOD FLOOR FRAME

FOUNDATION OR FLOOR MATERIALS

ADDITIONAL MATERIALS

• This shed does notincludeanyoororlevelingmaterials.

•SeetheFLOORLEVELINGsectiononpage7forrecommendedmethodsandsuggestedmaterialstoproperlylevelyouroor,

asthiswillvarydependingonyourspecicsite.

NOTE: Use a minimum of 5/8" (1,6 cm) Oriented Strand Board (OSB)

FLOOR PANELS

2" (5,1 cm)

x1

1 lb. of 2" (5,1 cm) Hot Dipped Galvanized Box-Type Nails.

5/8"x48"x96"

(1,6 x 121,9 x 243,8 cm)

x3

•

Cut 1 panel to: 45" x 96"

MATERIAL REQUIRED:

Use only wood treated for ground contact and fasteners approved for use with treated wood.

Hot Dipped Galvanized Box-Type Nails.

3" (7,6 cm)

x40

x10

2 x 4 x 93" (5,1 x 10,2 x 236,2 cm)

x2

2 x 4 x 141" (5,1 x 10,2 x 358,1 cm)

Standard 16" (40,6 cm) spacing

WOOD SIZE CONVERSION CHART

Nominal Board Size Actual Size

PARTS IDENTIFICATION AND SIZES

RS

Partidentication

letters are stamped on some parts.

Check these locations for

part stamp.

Treated lumber is stamped:

WALLS

x3

2 x 4 x 89" (5,1 x 10,2 x 226,1 cm)

SZ

x19

2 x 4 x 68" (5,1 x 10,3 x 172,7 cm)

UM

x6

2x4x46-1/2"(5,1x10,2x118,1cm)

OP

x1

2x4x35-3/16"(5,1x10,2x89,4cm)

RLB

PARTS LIST

INVENTORY YOUR PARTS before you begin.

We suggest sorting parts by the category they are listed in.

TRIM

x4

3/8x1-3/4x67-9/16"(1x4,4x171,6cm)

x2

3/8x3-1/4x79-3/4"(1x8,3x202,6cm)

x2

3/8x3-1/4x71-1/4"(1x8,3x181cm)

x4

3/8x1-3/4x70-1/2"(1x4,4x179,2cm)

UN

x4

2x4x94-1/2"(5,1x10,2x240cm)

x2

2x4x16-1/2"(5,1x10,2x41,9cm)

RD

x1

2x4x21-3/4"(5,1x10,2x55,2cm)

RH

x1

2x4x6-1/2"(5,1x10,2x16,5cm)

UY

x2

19/32x2-1/2x36-3/4"(1,5x6,3x93,3cm)

WA

1x3x5"(2,5x7,6x12,7cm)GaugeBlockfor3/4"(1,9cm)measurement

x1

GAA

3/4"

(1,9 cm)

1 x 4................ 3/4" x 3-1/2" (1,9 x 8,9 cm)

2 x 4..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)

2 x 3..............1-1/2" x 2-1/2" (3,8 x 6,3 cm)

1 x 3................ 3/4" x 2-1/2" (3,8 x 6,3 cm)

x2

19/32x2-1/2x9"(1,5x6,3x22,9cm)

EY

x1

19/32x2-1/2x63"(2,5x6,3x160cm)

WR

x2

5/8"x1-1/2"x96"(1,6x3,8x243,2cm)OSB

x2

5/8"x1-1/2"x46-3/4"(1,6x3,8x118,7cm)OSB

x2

3/8x5-3/16x71-1/4"(1x13,2x181cm)

x2

3/8x5-3/16x79-3/4"(1x13,2x202,6cm)

x2

3/8x2x5"(1,0x5,1x12,7cm)

OY

x1

2 x 3 x 72" (5,1 x 7,6 x 182,9 cm)

4

RAFTERS OVERHANG & TRIM

x12

2x4x68-7/16"(5,1x10,2x173,2cm)

PGA

DOOR

PARTS LIST continued...

OO

x2

1-1/4x2-1/2x69"(3,2x6,3x175,3cm)

x4

19/32x2-1/2x22-5/8"(2,5x6,3x57,5cm)

FA

x2

3/8x4-3/8x8-1/2"(1,0x11,1x21,6cm)

x1

7-1/4x18-1/4"(18,4x46,4cm)

WOOD GRAIN

5

PANEL PARTS LIST

ROOF PANELS

NOTE: Panel parts are not stamped.

Roof panels are 7/16" (1,1 cm) thick.

x11

7-1/4x18-1/4"(18,4x46,4cm)

OSB OR WOOD GRAIN

x2

7/16x48 x 96"

(1,1 x 121,9 x 243,2 cm)

x2

7/16x21 x 96"

(1,1 x 53,3 x 243,2 cm)

x2

7/16x21x23-1/4"

(1,1 x 53,3 x 59,1 cm)

x2

7/16x21x31-3/4"

(1,1 x 53.3 x 80,6 cm)

x2

7/16x31-3/4x48"

(1,1 x 80,6 x 121,9 cm)

x2

7/16x48x23-1/4"

(1,1 x 121,9 x 59,1 cm)

x6

2 x3x5-1/2"(5,1x7,6x14cm)

URB

x2

3/8x8-1/2x61-5/16"(1x21,6x155,7cm)

2x3x68-7/16"(5,1x7,6x173,2cm)

x4

SXA

x2

2x6x3-5/8"(5,1x15,2x9,2cm)

LUA

x2

2x6x5-1/4"(5,1x15,2x13,3cm)

AYB

x2

19/32x5-1/2x6-13/16"(1,5x14x17,3cm)LEFT

x2

19/32x5-1/2x6-13/16"(1,5x14x17,3cm)RIGHT

x4

19/32x3-1/2x66-1/4"(2,5x8,9x168,3cm)

PDB

3/8x46-1/8x72"

(1 x 117,2 x 182,9 cm)

3/8x20x72"

(1 x 50,8 x 182,9 cm)

3/8x48x72"

(1 x 121,9 x 182,9 cm)

WALL PANELS & DOORS

x1

x4x4x2

x1

x3

BOXES

x5

BOXES

x25

x75

x115

x95

x12

NAIL BOXES

VENT, DOOR HARDWARE, AND WINDOW

FASTENER/HARDWARE BAG

x1

LEFT DOOR

x1

RIGHT DOOR

6

3" (7,6 cm)

3/4"(1,9cm)

2" (5,0 cm)

3" (7,6 cm)

2" (5,1 cm)

x160

x120

2" (5,1 cm)

1-1/2"(3,8cm)

1/2"(1,3cm)

x2

8 x 16"

(20,3 x 35,6 cm)

x1

x2

x8

1" (2,5 cm)

x4

3/4"(1,9cm)

x12

x2

x1

56" Metal Threshold

3/4"(1,9cm)x11

Bagged seperately / special coating

x2

1-1/2"(3,2cm)

1-1/4"(3,2cm)

x18

1-5/8"(4,1cm)

NOTE:

If you are using a nail gun,

nails may be used where

screws are shown for

quicker assembly.

Length of nail must match

screw length.

x1

Transom Window

7

DOOR

FLOOR LEVELING OPTIONS

Therearemultiplewaystolevelyouroorframe.Ourrecommendedlevelingmethodisshownbelow.

Leveling materials are not included in this kit.

• Level under 4x4 runners only.

• Locate leveling material 12" from ends of runners and no more than 48" apart.

• Asphalt shingles should be used between 4x4 runners and blocks or treated lumber. Never use

shingles in direct contact with ground.

• For best results and aiding in water drainage use gravel under each concrete block.

LEVELING METHODS

• If you are building your shed on a concrete foundation see the following page.

CONCRETE

Use only wood treated for ground contact and fasteners approved for use with treated wood.

Always support frame seams.

Leveling higher than 16" not recommended.

LEVELING MATERIALS

Gravel

2x4 Treated Lumber

Solid Masonry Blocks in 1", 2", 4" or 8" thickness

Asphalt Shingles

8" Block

4" Block

Gravel

Do not exceed 16".

4x4 Runner

Shingle

Maximum between leveling

material locations.

48"

12"

2x4 Treated Lumber

2" Block

Level

12"

PREFERRED METHOD - 4x4 TREATED RUNNERS

Measurements to

centers of 4x4's.

• 3" Screws angled into 4x4.

• (2) at each point frame

• and 4x4 touch.

12"

(30,5 cm)

12"

(30,5 cm)

MATERIAL REQUIRED

x2

4 x 4 x 12' (10 x 10 x 366 cm) Treated Lumber

Fasteners for Frame to 4 x 4.

(3"Screwsshownasoneoption.)Minimum(40)3"screws/exteriorgrade.

8

CONCRETE FOUNDATION

Yourkitcontainsallmaterialstoconstructawoodenoor.Ifyouchoosetoinstallyourkit

on a concrete slab refer to the diagram below.

•Atreated2x4(5,1x10,2cm)sillplateisrequiredwheninstallingyourshedonconcrete.

Hint: Use treated lumber in your kit or purchase full length treated lumber.

•Useahighqualityexteriorgradecaulkbeneathallsillplates.

• Fasten 2 x 4 (5,1 x 10,2 cm) sill plates to slab using approved concrete anchors (fasteners not included).

•Checklocalcodeforconcretefoundationrequirements.

NOTES

Allow new concrete slabs to cure for at least seven (7) days.

2 x 4 x 11'-2" (5,1 x 10,2 x 344,5 cm)

2 x 4 x 8' (5,1 x 10,2 x 244 cm)

Caulk

Requires:

x2

x1

MUST be treated lumber.

96" (243,2 cm)

96" x 141" (243,2 x 358,1 cm)

134" (340,4 cm)

8' x 12' (243,2 x 365,8 cm)

141" (358,1 cm)

AActual Size B CBuilding Size

A

B

C

4"

(10,2 cm)

3-1/2"

(8,9 cm)

DOOR

Treated Sill Plate

Caulk between sill

plate and concrete.

9

3" (7,6 cm)

x40

x10

2 x 4 x 93" (5,1 x 10,2 x 236,2 cm)

x2

2 x 4 x 141" (5,1 x 10,2 x 358,1 cm)

PARTS REQUIRED:

FLOOR FRAME

Look for

Stamp

TREATED

HINT:

For easier nailing

stand on frame.

1

Use (2) 3" nails at each mark.

Orientpartsasshownonatsurface.Measureandmark.

BEGIN

Youroorframeisnowassembled.

FINISH

93"

(236,2 cm)

96"

(243,8 cm)

141"

(358,1 cm)

141"

(358,1 cm)

125"

(317,5 cm)

109"

(276,9 cm)

48"

(121,9 cm)

64"

(121,9 cm)

80"

(203,2 cm)

93"

(236,2 cm)

32"

(81,3 cm)

16"

(40,7 cm)

16"

(40,7 cm)

13"

(33 cm)

16"

(40,7 cm)

16"

(40,7 cm)

Center

on marks

Flush

You will need

to cut 2x4x96"

boards down

to 93".

10

FINISH

LEVEL AND SQUARE FLOOR FRAME

Beforeattachingoordecking,itisimportanttolevelandsquaretheoorframe.

Alevelandsquareoorframeisrequiredtocorrectlyconstructyourshed.

BEGIN

2

3

4

1

Uselevelandchecktheframeislevelbeforeapplyingoorpanels.

Checkforframesquarenessbymeasuringdiagonallyacrosscorners.Ifthemeasurementsarethe

same,theframeissquare.Thediagonalmeasurementwillbeapproximately170-9/16"(433,2cm).

Whentheframeislevelandsquare,secureonesideofframetothe4x4runnerswithonefastenerat

ends of each runner. Move to the opposite end of the frame. Secure the frame to 4x4 runners with (1)

fasteneratendsofeachrunnermakingsuretheframeremainssquare

(Fig. A).

Oncetheoorframeislevelandsquarefastentheframetothe4x4runnersateachpointtheframe

contacts the 4x4 runners.

Seepage7forthepreferredoorlevelingmethod.

DOOR

First, secure

at ends with

(1) fastener.

Second, secure

at ends with

(1) fastener.

170-9/16"

(433,2 cm)

170-9/16"

(433,2 cm)

Fig. A

11

48"

(121,9 cm)

6"

(15,2 cm)

DOOR

Move to the opposite side. Using the long edge of the panel as a lever, move the

panelside-to-sideuntilthetopcornerisushtotheoorframe(Fig. B).

Secure panel with (2) 2" nails in the corners.

2

BEGIN

1

3

Continue attaching the panel with using 2" nails 6" apart on edges and 12" apart inside panel.

Useachalklineorusepre-paintedgridlinestonailintojoistsunderpanel.

Ensure your oor frame is square by installing one panel

and squaring frame.

Fig. A

Fig. B

PARTS REQUIRED:

x1

x62

5/8x48x96"

(1,6 x 121,9 x 243,8 cm)

Grid lines up

12"

(30,2 cm)

2" (5,1 cm)

Flush

(2) Nails

FLOOR PANELS

3/4"

(1,9 cm)

Attach the 48" x 96"panelwiththeroughsideup(painted-gridlinesside)withthe48"edgeandcornerush

totheoorframe(Fig A). Secure panel with (2) 2" nails in the corners.

141"

(358,1 cm)

12

6"

(15,2 cm)

12"

(30,5 cm)

48"

(121,9 cm)

45"

(114,3 cm)

141"

(358,1 cm)

32"

(81,3 cm)

13"

(33 cm)

PARTS REQUIRED:

FINISH

Youroorpanelsarenowinstalled.

Continue installing panels with rough side up (painted grid lines).

install 45"panelinmiddleofoorframe.

Use grid lines on panels for 2" nails 6" apart on edges and 12" apart inside panels.

4

x1 x1

x124

5/8x48x96"

(1,6 x 121,9 x 243,2 cm)

5/8x45x96"

(1,6 x 114,3 x 243,2 cm)

2" (5,1 cm)

FLOOR PANELS

Grid lines up

Flush Flush

FlushFlush

Flush

DOOR

13

DOOR

Back Wall

Front Wall

Left Wall

Right Wall

Check the oor frame is level after installing oor panels.

Re-level if needed.

HINT:

IMPORTANT!

• The oor should be used as a stable work surface for wall construction.

• Organize your assembly procedure during the build process

to avoid over-handling of the walls.

SIDE WALL FRAME

PARTS REQUIRED:

HINT:

For easier nailing

stand on frame.

x7

2 x 4 x 68" (5,1 x 10,2 x 172,7 cm)

UM

x32

14

22 1/2"

46 1/2"

94 1/2"

70 1/2"

94 1/2"

118 1/2"

141"

46 1/2" 94 1/2"

68"

(57,1 cm)

(118,1 cm)

(240 cm)

(179,1 cm)

(240 cm)

(301 cm)

(358,1 cm)

(118,1 cm) (240 cm)

(172,7 cm)

1-1/2"

(3,8 cm)

3" (7,6 cm)

Nails

x2

2x4x46-1/2"(5,1x10,2x118,1cm)

OP

UN

x2

2x4x94-1/2"(5,1x10,2x240cm)

UM x7

UN

OP

UN

TOENAILING

FlushFlush

DOOR

BEGIN

1

Use (2) 3" nails at each mark and (4) 3" nails at seams

Orientpartsonedgeonoor.Measureandmark.

2

15

For squareness maintain ush and 3/4"

measurement along panel edges.

46-1/8"

(117,2 cm)

3/4"

(1,9 cm)

3/4"

(1,9 cm)

12"

(30,5 cm)

6"

(15,2 cm)

SIDE WALL PANELS

46-1/8x72"

(117,2 x 213,4 cm)

PARTS REQUIRED:

x1

x45

2" (5,1 cm)

Fig. B

BEGIN HERE

Fig. A

3/4"

(1,9 cm)

3/4"

(1,9 cm)

2 Nails

Flush

DOOR

Place 46-1/8" x 72"panelontowallframeushtotopofframewithprimedsideupasshown.

Usethegaugeblocktomarkthe3/4"measurementonthewallstud.Securepanelwith(2)2"nailsin

the corners (Fig. A).

Nail the panel with 2" nails 6" apart on edges and 12" apart inside panel.

Ensure your wall frame is square by installing one panel and squaring frame.

Move to the opposite end. Using the long edge of the panel as a lever move the panel side-to-side until you have

a3/4"measurementonthewallstud.Securecornerwith(2)2"nails(Fig. B).

4

3

3/4" GAUGE

BLOCK

3/4" GAUGE

BLOCK

Primed

side up

Approx.

3/8"

Reveal

16

Place center 48" x 72" panel on frame as shown with primed side facing up.

Secure with 2" nails 6" apart on edges and 12" apart inside panel.

5

Place end 46-1/8" x 72" panel on frame as shown with primed side facing up.

Secure with 2" nails 6" apart on edges and 12" apart inside panel.

6

Your side walls are now assembled.

FINISH

48 x 72"

(121,9 x 213,4 cm)

46-1/8x72"

(117,2 x 213,4 cm)

x1 x1

x90

SIDE WALL PANELS

PARTS REQUIRED:

2" (5,1 cm)

Carefullyipthesidewallover.

Repeat STEPS 1 - 6 to build second side wall.

3/4" GAUGE

BLOCK

Primed

side up

3/4" GAUGE

BLOCK

6" (15,2 cm)

12"

(30,5 cm)

3/4"

(1,9 cm)

Flush

For squareness maintain  ush

and 3/4" measurement along

panel edges.

BEGIN HERE

Approx.

3/8"

Reveal

48"

(121,9 cm)

46-1/8"

(117,2 cm)

PARTS REQUIRED:

x12

3" (7,6 cm)

BEGIN

1

Orientpartsonedgeonoor.Measureandmark.

Secure with (2) 3" nails at each mark.

x3

2 x 4 x 68" (5,1 x 10,2 x 172,7 cm)

UM

x2

2 x 4 x 89" (5,1 x 10,2 x 226,1 cm)

SZ

17

20 1/2"

44 1/2"

68 1/2"

89"

68"

(52,1 cm)

(113 cm)

(174 cm)

(226,1 cm)

(172,7 cm)

1-1/2"

(3,8 cm)

BACK WALL FRAME

3" (7,6 cm)

Nails

UM x3

SZ

PARTS REQUIRED:

2

x2

3/8x48x72"(1x121,9x182,9cm)

x68

2" (5,1 cm)

Install 48" x 72" wall panels with primed side up as shown.

Secure panels to frame with 2" nails 6" apart along edges and 12" apart on inside of panel.

18

BACK WALL PANELS

3/4" GAUGE

BLOCK

Your back wall is now assembled.

FINISH

Primed

side up

3/4" GAUGE

BLOCK

6"

(15,2 cm)

3-1/2"

(8,9 cm)

3-1/2"

(8,9 cm)

12"

(30,5 cm)

3/4"

(1,9 cm)

Flush Flush

Flush

For squareness maintain  ush

and 3/4" measurement along

panel edges.

BEGIN HERE

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Heartland 193828 Installation guide

Heartland 193828 Installation guide

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