Heartland Belmont Assembly Manual

STOP!

16019

Call Us First!

DO NOT RETURN TO STORE.

For immediate help with assembly or product information

call our toll free number:

1-800-577-9663

or email:

[email protected]

Our staff is ready to provide assistance

April through October M-F 8:00 AM to 4:30 PM EST

Saturday 8:30 AM to 4:30 PM EST

November through March M - F 8:00 AM to 5:00 PM EST

(This page intentionally left blank.)

10/13/2017

KEEP THIS MANUAL FOR FUTURE REFERENCE

ASSEMBLY MANUAL

BEFORE YOU BEGIN

IMPORTANT!

READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.

ACTUAL FLOOR SIZE IS: 96 x 92-5/8" (243,8 x 235,2 cm)

BELMONT 8' x 8' (244 x 244 cm)

VALUE SERIES

16019

A Backyard Products Company

• BUILDING RESTRICTIONS AND APPROVALS

Be sure to check with local

building department and homeowners association for speciﬁ c restrictions and/ or requirements before building

.

• ENGINEERED DRAWINGS

Contact our Customer Service Team if engineered drawings are needed to pull local permits.

• SURFACE PREPARATION

To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are

listed on page 7.

• CHECK ALL PARTS

Inventory all parts listed on pages 5 - 6. Contact our Customer Service Team if any parts are missing or damaged.

• ADDITIONAL MATERIALS

You will need additional materials to complete your shed. See page 4 for required and optional materials and quantities.

- CUSTOMER SERVICE -

Call: 1-800-577-9663 email: [email protected]

2

TOOLS

Safety! Always use approved safety glasses during assembly.

OptionalRequired

HELPFUL REMINDER SYMBOLS

Look for these symbols for helpful reminders throughout this manual.

ORIENT LUMBER AND TRIM FOR BEST APPEARANCE

= Assistance Required; two or more people.

= Ensure squareness.

= Important required step or operation.

= Helpful assembly hint.

= Mark part with pencil.

= Beginning of steps for assembly or installation.

= You have nished the assembly or installation.

= Level

q Gloves

Framing lumber is graded for structural strength and not appearance. Exterior trim is graded for one good side.

Always install the material leaving the best edge and best surface visible. Please remember that these blemishes in no way

negatively affect the strength or integrity of our product. (See Fig. A, B, C.)

A

q Safety Glasses

q Tape Measure

q Paint Tools

q Ladder

q Wood Glue

q Caulk Gun

q Hammer

q Level

FINISH

BEGIN

q Pencil

q Phillips

Screwdriver

q Drill / Driver

q 5/16" Drill Bit

q 1/8" Drill Bit

q #2 Philips Drive Bit

q Tool Belt/

Nail Pouch

q Chalk Line

q Nail Gun

• gun nails

q Tin Snips

(for drip edge)

q Square

or

q Utility Knife

q Shingle Blades

B C

3

CONCRETE FOUNDATION

If you choose to install your kit on a concrete slab refer to the diagram below.

A

B

C

4"

(10,2 cm)

3-1/2"

(8,9 cm)

D

O

R

A B CActual Floor SizeBuilding Size

• A treated 2 x 4" (5,1 x 10,2 cm) sill plate is required when installing your shed on concrete. Hint: Purchase full length treated lumber.

• Use a high quality exterior grade caulk beneath all sill plates.

• Fasten 2 x 4" (5,1 x 10,2 cm) sill plates to slab using approved concrete anchors (fasteners not included).

• Check local code for concrete foundation requirements.

96" (243,8 cm)

85-5/8" (217,5 cm)

8'x 7'-8-5/8" (243,8 x 235,2 cm)

8'x 8' (243,8 x 243,8 cm)

92-5/8" (235,3 cm)

Treated Sill Plate

Caulk between sill plate

and concrete.

2 x 4 x 8' (5,1 x 10,2 x 243,8 cm)

Requires:

x4

MUST be treated lumber.

Caulk

x1

Allow new concrete slabs to cure for at least seven (7) days.

NOTES

4

ADDITIONAL MATERIALS FOR BUILDING YOUR SHED

OPTIONAL MATERIALS

FOUNDATION

DRIP EDGE ..................... 40 Feet #15 ROOFING FELT

To cover 75 Sq. Ft. of r oof area.

1" GALVANIZED ROOFING NAILS.........1/4 Lb

For roofing felt.

REFER TO THE BACK OF THIS MANUAL AND THE MANUFACTURER’S INSTRUCTIONS

FOR INSTALLATION OF SHINGLES, DRIP EDGE AND FELT.

• This shed kit does not include a wood floor frame or floor panels. See pages 8 through 11 for suggested floor construction.

• It does not include ANY leveling materials.

•

See the FLOOR LEVELING section on page 7 for recommended methods and suggested materials to properly level your

floor, as this will vary depending on your specific site.

•

See the CONCRETE FOUNDATION section on page 3 for recommended m

ethods to build your shed on a poured concrete slab.

3-TAB SHINGLES ............................ 4 Bundles

PAINT FOR SIDING .......................... 2 Gallons

Use 100% acrylic latex exterior paint. (2) coats recommended.

CAULK ................................................. 2 Tubes

Use acrylic latex exterior caulk that is paintable.

1" GALVANIZED ROOFING NAILS.... 2 Lbs

For shingles.

PAINT FOR TRIM .............................1 Quart

Use 100% acrylic latex exterior paint.

WOOD GLUE ....................... Exterior Rated

REINFORCED WOOD FLOOR FRAME (OPTIONAL)

WOOD FLOOR FRAME (NOT INCLUDED)

IMPORTANT!

x2

x8

2 x 4 x 96” (5 x 10 x 243,8 cm)

Treated Lumber

x9

Treated Lumber

x7

Cut to: 2 x 4 x 93" (5 x 10 x 236,2 cm)

2 x 4 x 93" (5 x 10 x 236,2 cm)

x2

2 x 4 x 92-5/8" (5 x 10 x 235,2 cm)

ea. 10D 3" (7,6 cm) Hot Dipped Galvanized Nails

FLOOR PANELS (NOT INCLUDED)

x106

x2

MATERIAL LIST: CUT LIST:

5/8 x 48 x 92-5/8" (1,6 x 122 x 235,2 cm)

x2

Depending on your specific use, you may want to construct a heavy

duty floor frame by adding additional floor joists. Below is a list in

addition to the framing materials above (not included):

x28

5/8 x 48 x 96” (1,6 x 122 x 243,8 cm) OSB Panels

10D 3” (7,6 cm) Hot Dipped Galvanized Nails

(Recommend 5/8” (1,6 cm) (minimum) thick OSB panels)

Use Treated Lumber For

Floor Framing

6D 2” (5,0 cm) Hot Dipped Galvanized Nails

Optional

12" (30,5 cm)

spacing

5

PARTS IDENTIFICATION AND SIZES

TRUSS

TRIM

WALL

x6

PARTS LIST

INVENTORY YOUR PARTS before you begin.

We suggest sorting parts by the category they are listed in.

WOOD SIZE CONVERSION CHART

Nominal Board Size Actual Size

1" x 4".................3/4" x 3-1/2" (1,9 x 8,9 cm)

2" x 4"..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)

2" x 3"..............1-1/2" x 2-1/2" (3,8 x 6,3 cm)

1" x 3".................3/4" x 2-1/2" (3,8 x 6,3 cm)

2 x 3 x 17-1/2" (2,5 x 7,6 x 44,5 cm)

x2

BV

DQ

2 x 3 x 11-7/8" (2,5 x 7,6 x 30,2 cm)

x2

LW

2 x 3 x 23-7/8" (2,5 x 7,6 x 60,6 cm)

x1

x11

2 x 3 x 66-1/2" (5,1 x 7,6 x 168,9 cm)

FZ

x4

2 x 3 x 92-1/2" (5,1 x 7,6 x 235 cm)

PNA

x2

2 x 3 x 96" (5,1 x 7,6 x 243,8 cm)

PT

2 x 4 x 54-1/16" (5,1 x 10,2 x 129,8 cm)

x6

WI

2 x 3 x 34" (5,1 x 7,6 x 86,4 cm)

x2

CI

stamped on some parts.

• Check these locations for part stamp.

RS

x1

2 x 3 x 91 " (5,1 x 7,6 x 231,1 cm)

PS

DOOR

x4

3/8 x 1-3/4 x 71-3/4" (1 x 4,4 x 182,2 cm)

x4

3/8 x 1-3/4 x 71-1/4" (1 x 4,4 x 181 cm)

2 x 3 x 55-3/4" (5,1 x 7,6 x 141,6 cm)

x4

WX

1 x 3 x 5" (2,5 x 7,6 x 12,7 cm) GAUGE BLOCK FOR 3/4" (1,9 cm) MEASUREMENT

x1

GAA

3/4"

(1,9 cm)

5

WR

x1

19/32 x 3 x 63" (1,5 x 7,6 x 160 cm)

OO

x2

1-1/4 x 2-1/2 x 69" (3,2 x 7,6 x 175,3 cm)

6 x 24" (15,2 x 61 cm)

x2

WQ

1 x 2 x 11" (2,5 x 5,1 x 27,9 cm)

x2

WO

1 x 2 x 14" (2,5 x 5,1 x 35,6 cm)

6

WALL PANELS, AND DOORS

FASTENER/HARDWARE BAG

NAIL BOXES

NOTES

3" (7,6 cm) 2" (5,1 cm)

x1 BOXES

x3 BOXES

x2

3/8 x 48 x 72"

(1 x 121,9 x 182,9 cm)

x4

3/8 x 46-1/8 x 72"

(1 x 117,2 x 182,9 cm)

x2

3/8 x 20 x 72"

(1 x 50,8 x 182,9 cm)

x2

7-7/8" x 96"

(20 x 243,8 cm)

48" x 96"

(121,9 x 243,8 cm)

ROOF PANELS

x1

LEFT DOOR

x1

RIGHT DOOR

Roof panels are

7/16" (1,1 cm)

thick.

x1

For Window

x20

x41

x64

x42

x70

x8

3" (7,6 cm)

2" (5,1 cm)

3/4" (1,9 cm)

1-1/4" (3,2 cm)

x70

1-1/2" (3,8 cm)

x12

1/2" (1,3 cm)

Bagged seperately / special coating

x8

1" (2,5 cm)

Bagged seperately /

1-5/8" (4,1 cm)

x8

NOTE POINT

DOOR HARDWARE / WINDOW

x1

x4

1" (2,5 cm)

3/4" (1,9 cm)

1/2" (1,3 cm)

56" (142,2 cm) Metal Threshold

x1

x7

x8

7

FLOOR LEVELING OPTIONS

There are multiple ways to level your oor frame. Our recommended leveling method is shown below.

Leveling materials are not included in this kit.

PREFERRED METHOD - 4x4 TREATED RUNNERS

12"

(30,5 cm)

12"

(30,5 cm)

Measurements to

centers of 4x4's.

• 3" Screw angled into 4x4.

• (2) at each point frame

and 4x4 touch.

4x4 Runners

(not included).

• Level under 4x4 runners only.

• Locate leveling material 12" from ends of runners and no more than 48" apart.

• Asphalt shingles should be used between 4x4 runners and blocks or treated lumber. Never use

shingles in direct contact with ground.

• For best results and aiding in water drainage use gravel under each concrete block.

LEVELING METHODS

• If you are building your shed on a concrete foundation see the following page.

CONCRETE

MATERIAL REQUIRED

x2

4" x 4" x 8' (10,2 x 10,2 x 243,8 cm) Treated Lumber

Fasteners for Frame to 4"x 4".

(3" Screws shown as one option.) Minimum (20) 3" screws / exterior grade.

Use only wood treated for ground contact and fasteners approved for use with treated wood.

Always support frame seams.

Leveling higher than 16" not recommended.

LEVELING MATERIALS

Gravel

2x4 Treated Lumber

Solid Masonry Blocks in 1", 2", 4" or 8" thickness

Asphalt Shingles

4" Block

8" Block

Gravel

Do not exceed 16".

4x4 Runner

Shingle

Maximum between leveling

material locations.

48"

12"

2x4 Treated Lumber

2" Block

Level

12"

D

O

R

96"

(243,8 cm)

PARTS REQUIRED:

FLOOR FRAME (NOT INCLUDED)

3" (7,6 cm)

x5

2 x 4 x 96" (5,1 x 10,2 x 243,8 cm)

x2

2 x 4 x 92-5/8" (5,1 x 10,2 x 235,2 cm)

TREATED

92

5

8

" [235.2 cm]

16"

[40.6 cm]

32" [81.3 cm]

48" [121.9 cm]

64" [162.6 cm]

80" [203.2 cm]

96"

[243.8 cm]

93"

[236.2 cm]

Flush

at ends.

Flush

at ends.

x28

HINT:

For easier nailing

stand on frame.

• FOR 10' x 12', SKIP TO PAGE 16

Center

on marks.

Center

on marks.

You have nished your oor frame. Proceed to level and square frame.

BEGIN

1

Orient parts as shown on at surface. Measure and mark each

dimension from end of boards

2

Use two 3" nails at each mark

FINISH

3

DOOR

Floor framing materials

not included. See page 4

for sizes and quantities.

8

First, secure at ends

with one fastener.

Second, secure at ends

with one fastener.

133-5/16"

(338,6 cm)

133-5/16"

(338,6 cm)

Fig. A

LEVEL AND SQUARE FLOOR FRAME

Before attaching oor decking, it is important to level and square the oor frame.

A level and square oor frame is required to correctly construct your shed.

FINISH

5

BEGIN

2

3

4

1

Use level and check the frame is level before applying oor panels.

Check for frame squareness by measuring diagonally across corners. If the measurements are the

same, the frame is square. The diagonal measurement will be approximately 133-5/16" (338,6 cm).

When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at

ends of each runner. At the opposite end of the frame, secure the frame to 4x4 runners with one fastener

at ends of each runner making sure the frame remains square (Fig. A).

Once the oor frame is level and square fasten the frame at each point the frame contacts the 4x4

runners.

See page 7 for the preferred oor leveling method.

9

5/8 x 48 x 92-5/8"

(1,6 x 122 x 235,2 cm)

PARTS REQUIRED:

Ensure your ﬂ oor frame is square by installing one panel and squaring frame.

FLOOR PANELS (NOT INCLUDED)

x1

2" (5,1 cm)

Fig. C

Flush

Fig. A

Flush at top

corner edge.

Fig. B

x53

Attach the 5/8 x 48 x 92-5/8" panel with the rough side up (painted-grid lines

side) with the 48" edge and corner ﬂ ush to the ﬂ oor frame (Fig A).

Secure panel with two 2" nails in the corners.

Move to the opposite end. Using the long edge of the panel as a lever move the

panel side-to-side until the top corner is ﬂ ush to the ﬂ oor frame (Fig. B).

Secure panel with two 2" nails in the corners.

2

BEGIN

1

3

4

Continue attaching the panel using 2" nails 6" apart on edges and 12" apart inside panel.

Use a chalk line or use pre-painted grid lines to nail into joists under panel.

Check the ﬂ oor frame is square by measuring diagonally across the frame corners. If the measurements

are the same, your ﬂ oor frame is square. The measurement will be approximately 133-5/16" (Fig. C).

133-5/16"

(338,6 cm)

133-5/16"

(338,6 cm)

92-5/8"

(235,2 cm)

48"

(121,9 cm)

Flush

12" (30,5 cm)

inside panel.

6" (15,2 cm)

edges of panel.

DOOR

Flush

Floor Panels not included

See page 4 for panel sizes

and quantities.

(2) Nails

10

FLOOR PANELS (NOT INCLUDED)

2" (5,1 cm)

Use a chalk line or grid lines on panels for 2" nails 6" apart on edges

and 12" apart inside panel.

Continue by installing

5/8 x

48 x 92-5/8" panel

with rough side up (painted grid lines).

5

PARTS REQUIRED:

x53

You have ﬁ nished Installing your ﬂ oor panels.

FINISH

6

5/8 x 48 x 92-5/8"

(1,6 x 122 x 235,2 cm)

x1

92-5/8"

(235,2 cm)

48"

(121,9 cm)

Flush

6" (15,2 cm)

edges of panel.

DOOR

Flush

12" (30,5 cm)

inside panel.

11

12

IMPORTANT!

Check the oor frame is level after installing oor panels. Re-level if needed.

• The oor should be used as a stable work surface for wall construction.

• Organize your assembly procedure during the build process

to avoid over-handling of the walls.

HINT:

IMPORTANT!

DOOR

SIDEWALL

FRONTWALL

BACKWALL

DOOR

PARTS REQUIRED:

HINT:

Center on

marks.

PNA

FZ x5

46-1/4"

(117,5 cm)

22-1/4"

(56,7 cm)

70-1/4"

(178,5 cm)

92-1/2"

(235 cm)

66-1/2"

(168,9 cm)

x10

x4

2 x 3 x 66-1/2 " (5,1 x 7,6 x 168,9 cm)

2 x 3 x 92-1/2" (5,1 x 7,6 x 235 cm)

PNA

FZ

1

BEGIN

2

Orient parts on edge on oor. Measure and mark from end of boards.

IMPORTANT! You will build two walls the same.

Use two 3" nails at each mark.

You have nished building one side wall frame. Proceed to attach wall panels.

SIDE WALL FRAMES

3" (7,6 cm)

FINISH

3

3" (7,6 cm)

Nails

x40

13

2" (5,1 cm)

PARTS REQUIRED:

3/4"

GAUGE BLOCK

GAA

2x3"

GAUGE BLOCK

SIDE WALL PANELS

3/8 x 46-1/8 x 72" (1 x 117,2 x 182,8 cm)

x2

x90

Fig. A

Fig. B

3/4"

(1,9 cm)

3/4"

(1,9 cm)

2 Nails

1-1/2"

(3,8 cm)

Overlap

1-1/2"

(3,8 cm)

Overlap

2 Nails

Place a 46-1/8 x 72" panel onto wall frame with primed side up as shown.

Locate the panel 1-1/2" above the top plate. Use a DQ as a gauge block for

the 1-1/2" top overhang measurement. Use the GAA gauge block to mark

the 3/4" side measurement on the wall stud. Secure panel with two 2" nails

in the corners (Fig. A).

3

2

Nail the panel using 2" nails 6" apart on edges and 12" apart inside panel.

Ensure your wall frame is square by installing one panel and squaring frame.

Move to the opposite end. Using the long edge of the panel as a lever, move

the panel side-to-side until you have a 3/4" measurement on the wall stud.

Secure corner with two 2" nails (Fig. B).

For squareness maintain 3/4" and

1-1/2" measurement along panel edge.

BEGIN HERE

6"

(15,2 cm)

Panel

will be

back from

frame

about 1/8"

1-1/2"

(3,8 cm)

3/4"

(1,9 cm)

46-1/8 "

(117,2 cm)

12"

(30,5 cm)

Primed side UP

3/4" Gauge

Block

2 x 3"

1

BEGIN

DQ

14

2x3"

GAUGE BLOCK

DQ

15

2" (5,1 cm)

PARTS REQUIRED:

SIDE WALL PANELS

3/8 x 46-1/8 x 72" (1 x 117,2 x 182,8 cm)

x2

x90

Place 46-1/8" panel on frame as shown with primed side facing up

ush with rst panel. Nail using 2" nails 6" apart on edges and 12"

apart inside panel.

4

5

To draw panels tight

at seams angle nail.

You have nished building both of your side walls.

FINISH

6

Carefully ip your sidewall over.

Repeat STEPS 1-4 to assemble your second side wall.

12"

(30,5 cm)

6"

(15,2 cm)

1-1/2"

(3,8 cm)

Flush

2 x 3"

2 x 3 x 34" (5,1 x 7,6 x 86,4 cm)

x1

CI

x1

2 x 3 x 91 " (5,1 x 7,6 x 231,1 cm)

PS

Flush

16

BACK WALL FRAME

1-1/2"

(3,8 cm)

2-1/2"

(6,4 cm)

34"

(86,4 cm)

45-1/2"

(115,6 cm)

45-1/2"

(115,6 cm)

91"

(231,1 cm)

1-1/2"

(3,8 cm)

Nail using two 3" nails at each connection.

3

2

1

BEGIN

3" (7,6 cm)

CI

PS

PARTS REQUIRED:

(2) 3" (7,6 cm)

Nails

x2

Center PS ush on CI on edge on oor as shown (Fig. A).

Orient CI on at using a gusset as a temporary spacer.

Fig. A

2 x 3 x 34" (5,1 x 7,6 x 86,4 cm)

x1

CI

x1

2 x 3 x 96" (5,1 x 7,6 x 243,8 cm)

PT

Flush

17

(2) 3" (7,6 cm)

Nails

48"

(121,9 cm)

48"

(121,9 cm)

96"

(243,8 cm)

1-1/2"

(3,8 cm)

1-1/2"

(3,8 cm)

34"

(86,4 cm)

2-1/2"

(6,4 cm)

Fig. B

Fig. A

Center PT on CI on edge on oor as shown.

Center CI ush on PS on at using a gusset as a temporary spacer.

Nail PT to CI using two 3" Nails (Fig. A).

3" (7,6 cm)

BACK WALL FRAME

Use two 3" screws at middle connection (Fig. B).

4

5

6

7

FINISH

8

You have nished building your back wall frame.

PARTS REQUIRED:

3" (7,6 cm)

x2

PS

PT

CI

(2) 3" (7,6 cm)

Screws

(2) 3" (7,6 cm)

Nails

x2

3/8 x 48 x 72"

(1 x 121,9 x 182,9 cm)

18

34"

(86,4 cm)

6"

(15,2 cm)

34"

(86,4 cm)

2-1/2"

(6,4 cm)

34"

(86,4 cm)

34"

(86,4 cm)

12"

(30,5 cm)

3/4"

(1,9 cm)

3/4"

(1,9 cm)

2" Nails

x1

Place LEFT panel on back frame as shown with primed side facing up.

BEGIN

2

1

BACK WALL PANELS

PARTS REQUIRED:

Primed side UP

For squareness maintain ush

and 3/4" measurement along

panel edges.

Ensure 34" spacing before

nailing panel.

2" (5,1 cm)

x22

Secure Using 2" nails 6" apart on edges and 12" apart inside panel.

Page is loading ...

Heartland Belmont Assembly Manual

Heartland Belmont Assembly Manual

Related papers

Other documents