Heartland Hamlin 8’x8′ User manual

Type
User manual
STOP!
STOP!
16589-RA
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll free number:
1-800-577-9663
or email:
Our staff is ready to provide assistance
April through October M-F 8:00 AM to 4:30 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST
(This page intentionally left blank.)
KEEP THIS MANUAL FOR FUTURE REFERENCE
ASSEMBLY MANUAL
BEFORE YOU BEGIN
IMPORTANT!
READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.
- CUSTOMER SERVICE -
Call: 1-800-577-9663 email: [email protected]
•BUILDINGRESTRICTIONSANDAPPROVALS
Be sure to check with local building department and homeowners association for specic restrictions and/ or requirements before building.
•ENGINEEREDDRAWINGS
Contact our Customer Service Team if engineered drawings are needed to pull local permits.
•SURFACEPREPARATION
To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are
listed on page 7.
•CHECKALLPARTS
Inventory all parts listed on pages 5 - 6. Contact our Customer Service Team if any parts are missing or damaged.
•ADDITIONALMATERIALS
You will need additional materials to complete your shed. See page 4 for required and optional materials and quantities.
ACTUAL FLOOR SIZE IS: 96 x 92-1/2" (243,8 x 235 cm)
HAMLIN 8' x 8' (244 x 244 cm)
VALUE SERIES
16589-RA
A Backyard Products Company
01/20/2017
FINISH
BEGIN
q 5/16" Drill Bit
2
TOOLS
Safety! Always use approved safety glasses during assembly.
OptionalRequired
HELPFUL REMINDER SYMBOLS
Look for these symbols for helpful reminders throughout this manual.
ORIENT LUMBER AND TRIM FOR BEST APPEARANCE
= Assistance Required; two or more people.
= Ensure squareness.
= Important required step or operation.
= Helpful assembly hint.
= Mark part with pencil.
= Beginning of steps for assembly or installation.
= You have nished the assembly or installation.
= Level
q Gloves
Framing lumber is graded for structural strength and not appearance. Exterior trim is graded for one good side.
Always install the material leaving the best edge and best surface visible. Please remember that these blemishes in no way
negatively affect the strength or integrity of our product. (See Fig. A, B, C.)
A
q Safety Glasses
q Tape Measure
q Paint Tools
q Ladder
q Wood Glue
q Caulk Gun
q Hammer
q Level
q Pencil
q Phillips
Screwdriver
q Drill / Driver
q 1/8" Drill Bit
q #2 Philips Drive Bit
q Tool Belt/
Nail Pouch
q Chalk Line
q Nail Gun
• gun nails
q Tin Snips
(for drip edge)
q Square
or
q Utility Knife
q Shingle Blades
B C
3
WOOD FLOOR FRAME (NOT INCLUDED)
A B CActual Floor SizeBuilding Size
96" (244 cm)
92-5/8" (235,3 cm)
8'x 7'-8-5/8" (244 x 235,3 cm)
89-5/8" (227,6 cm)
Required Floor materials on following page.
NOTES
8'x 8' (244 x 244 cm)
24"
(61 cm)
B
A
C
4
COMPLETING YOUR SHED
You will need these additional materials:
OPTIONAL MATERIALS
ADDITIONAL MATERIALS
DRIP EDGE ..................... 40 Feet #15 ROOFING FELT
To cover 75 Sq. Ft. of roof area.
1"GALVANIZEDROOFINGNAILS.........1/4Lb
For roong felt.
REFER TO THE BACK OF THIS MANUAL AND THE MANUFACTURER’S INSTRUCTIONS FOR
INSTALLATION OF SHINGLES, DRIP EDGE AND FELT.
3-TAB SHINGLES ............................ 4 Bundles
PAINT FOR SIDING .......................... 2 Gallons
Use 100% acrylic latex exterior paint. (2) coats recommended.
CAULK ................................................. 2 Tubes
Use acrylic latex exterior caulk that is paintable.
1"GALVANIZEDROOFINGNAILS....2Lbs
For shingles.
PAINT FOR TRIM .............................1 Quart
Use 100% acrylic latex exterior paint.
WOODGLUE.......................ExteriorRated
REINFORCED WOOD FLOOR FRAME (OPTIONAL)
FLOOR PANELS (NOT INCLUDED)
IMPORTANT! The included oor has been designed for general use. Depending on your specic use you may want to construct a
heavy duty oor frame by adding additional oor joists (shown below as shaded). Below is a list of additional materials (not included):
x4
x16
2 x 4 x 8' (5,1 x 10,2 x 243,8 cm) Treated Lumber
Cut to 2 x 4 x 93" (5,1 x 10,2 x 236,2 cm)
ea. 3" (7,6 cm) Hot Dipped Galvanized Nails
Optional
12" (30,5 cm)
spacing
Standard
24" (61 cm)
spacing
FOUNDATION OR FLOOR MATERIALS
• This shed kit includes a wood oor system.
• This shed does not include any leveling materials.
SeetheFLOORLEVELINGsectiononpage7forrecommendedmethodsandsuggestedmaterialstoproperlylevelyour
oor,asthiswillvarydependingonyourspecicsite.
Floor panels are
3/4" (1,9 cm) thick.
3/4 x 44-1/2 x 96"
(1,9 x 113 x 243,8 cm)
3/4 x 48 x 96"
(1,1 x 121,9 x 243,8 cm)
x1 x1
5
Actual Size
1" x 4".................3/4" x 3-1/2" (1,9 x 8,9 cm)
2" x 4"..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)
2" x 3"..............1-1/2" x 2-1/2" (3,8 x 6,3 cm)
1" x 3".................3/4" x 2-1/2" (3,8 x 6,3 cm)
RS
RS
OO
x2
• Check these locations for part stamp
Nominal Board Size
WOODSIZECONVERSIONCHART
Partidenticationis
stamped on some parts.
3/4"
(1,9 cm)
x6
2 x 24" (15,2 x 61 cm)
WI
x6
2 x 4 x 54-1/16" (5,1 x 10,2 x 129,8 cm)
x4
WX
2 x 3 x 55-3/4" (5,1 x 7,6 x 141,6 cm)
WR
x1
19/32 x 3 x 63" (1,5 x 7,6 x 160 cm)
x4
3/8 x 1-3/4 x 71-1/4" (1 x 4,4 x 181 cm)
x4
3/8 x 1-3/4 x 71-3/4" (1 x 4,4 x 182,2 cm)
x2
1 x 2 x 11" (2,5 x 5,1 x 7,9 cm)
WQ
x2
1 x 2 x 14" (2,5 x 5,1 x 35,6 cm)
WO
XWA
x2
2 x 4 x 23-7/8" (5,1 x 10,2 x 60,6 cm)
SZ
x1
2 x 4 x 89" (5,1 x 10,2 x 226,1 cm)
TJ
x4
2 x 4 x 92-1/2" (5,1 x 10,2 x 235 cm)
TP
x2
2 x 4 x 96" (5,1 x 10,2 x 243,8 cm)
GAA
x1
GAUGE BLOCK FOR 3/4" (1,9 cm) MEASUREMENT1 x 3 x 5" (2,5 x 7,6 x 12,7 cm)
BBA
x11
2 x 4 x 66-1/2" (5,1 x 10,2 x 168,9 cm)
UM
x5
2 x 4 x 68" (5,1 x 10,2 x 172,7 cm)
DQ
x2
2 x 3 x 11-7/8" (5,1 x 7,6 x 30,2 cm)
RD
x2
2 x 4 x 16-1/2" (5,1 x 10,2 x 43,9 cm)
1-1/2 x 2-1/2 x 69" (3,8 x 7,6 x 175,3 cm)
Treated lumber is stamped:
FLOORTRUSSDOOR TRIM WALL
Treated lumber is stamped:
TREATED
2 x 4 x 92-1/2" (5,1 x 10,2 x 235 cm)
x2
TREATED
2 x 4 x 93" (5,1 x 10,2 x 236,2 cm)
x5
PARTS IDENTIFICATION AND SIZES
PARTS LIST
INVENTORYYOURPARTSbeforeyoubegin.
We suggest sorting parts by the category they are listed in.
6
WALL PANELS, AND DOORS
Roof panels are
7/16" (1,1 cm)
thick.
x2
x2
7-7/8" x 96"
(20 x 243,8 cm)
48" x 96"
(121,9 x 243,8 cm)
ROOF PANELS
NAIL BOXES
x1
x1
x1
x1
x2
3/8 x 48 x 72"
(1 x 121,9 x 182,9 cm)
x4
3/8 x 46-1/8 x 72"
(1 x 117,2 x 182,9 cm)
x2
3/8 x 20 x 72"
(1 x 50,8 x 182,9 cm)
x1
LEFT DOOR
x1
RIGHT DOOR
x20
2" (5,1 cm)
x64
2" (5,1 cm)
3" (7,6 cm)
x41
x42
1-1/4" (3,2 cm)
x70
3/4" (1,9 cm)
VENT, DOOR HARDWARE, AND WINDOW
FASTENER/HARDWARE BAG
x1x2
x8
x2
8 x 16" (20,3 x 35,6 cm)
1" (2,5 cm)
1-1/2" (3,8 cm)
1/2" (1,3 cm)
56" (142,2 cm)
Metal Threshold
x1
x1
x2
x8
3/4" (1,9 cm)
Bagged seperately / special coating
x8
x12
1/2" (1,3 cm)
x8
x70
1-1/2" (3,8 cm)
1" (2,5 cm)
For Window
Bagged seperately /
1-5/8" (4,1 cm)
x8
NOTE POINT
3" (7,6 cm)
x1 BOX x3 BOXES
2" (5,1 cm)
7
D
O
O
R
96"
(243,8 cm)
FLOOR LEVELING OPTIONS
There are multiple ways to level your oor frame. Our recommended leveling method is shown below.
Leveling materials are not included in this kit.
PREFERRED METHOD - 4x4 TREATED RUNNERS
12"
(30,5 cm)
12"
(30,5 cm)
Measurements to
centers of 4x4's.
• 3" Screw angled into 4x4.
• (2) at each point frame
and 4x4 touch.
4x4 Runners
(not included).
• Level under 4x4 runners only.
• Locate leveling material 12" from ends of runners and no more than 48" apart.
Asphalt shingles should be used between 4x4 runners and blocks or treated lumber. Never use
shingles in direct contact with ground.
• For best results and aiding in water drainage use gravel under each concrete block.
LEVELINGMETHODS
If you are building your shed on a concrete foundation see the following page.
CONCRETE
MATERIAL REQUIRED
x2
4" x 4" x 8' (10,2 x 10,2 x 243,8 cm) Treated Lumber
Fasteners for Frame to 4"x 4".
(3" Screws shown as one option.) Minimum (20) 3" screws / exterior grade.
Use only wood treated for ground contact and fasteners approved for use with treated wood.
Always support frame seams.
Leveling higher than 16" not recommended.
LEVELINGMATERIALS
Gravel
2x4 Treated Lumber
Solid Masonry Blocks in 1", 2", 4" or 8" thickness
Asphalt Shingles
4" Block
8" Block
Gravel
Gravel
Do not exceed 16".
4x4 Runner
Shingle
Shingle
Maximum between leveling
material locations.
48"
12"
2x4 Treated Lumber
2" Block
Level
12"
8
CONCRETE FOUNDATION
If you choose to install your kit on a concrete slab refer to the diagram below.
A
B
C
4"
(10,2 cm)
3-1/2"
(8,9 cm)
D
O
O
R
A B CActual Floor SizeBuilding Size
A treated 2 x 4" (5,1 x 10,2 cm) sill plate is required when installing your shed on concrete. Hint: Use treated lumber in your kit or
purchase full length treated lumber.
• Use a high quality exterior grade caulk beneath all sill plates.
• Fasten 2 x 4" (5,1 x 10,2 cm) sill plates to slab using approved concrete anchors (fasteners not included).
• Check local code for concrete foundation requirements.
96" (243,8 cm)
85-1/2" (217,2 cm)
8'x 7'-8-1/2" (243,8 x 235 cm)
8'x 8' (243,8 x 243,8 cm)
92-1/2" (235 cm)
Treated Sill Plate
Caulk between sill plate
and concrete.
2 x 4 x 8' (5,1 x 10,2 x 243,8 cm)
Requires:
x4
MUST be treated lumber.
Caulk
x1
Allow new concrete slabs to cure for at least seven (7) days.
NOTES
9
PARTS REQUIRED:
NOTE:
Look for Stamp.
STANDARD FLOOR FRAME
3" (7,6 cm)
x5
2 x 4 x 93" (5,1 x 10,2 x 236,2 cm)
x2
2 x 4 x 92-1/2" (5,1 x 10,2 x 235 cm)
TREATED
TREATED
96"
(243,8 cm)
92-1/2"
(235 cm)
93"
(236,2 cm)
48"
(121,9 cm)
24"
(60,9 cm)
20-1/2"
(52,1 cm)
72"
(182,8 cm)
92-1/2"
(235 cm)
Flush
at ends.
x20
HINT:
For easier nailing
stand on frame.
•FOR10'x12',SKIPTOPAGE16
Center
on marks.
Center
on marks.
You have  nished your  oor frame. Proceed to level and square frame.
BEGIN
1
Orient parts as shown on  at surface. Measure and mark each
dimension from end of boards.
2
Use two 3" nails at each mark.
FINISH
3
DOOR
10
First, secure at ends
with one fastener.
Second, secure at ends
with one fastener.
133-5/16"
(338,6 cm)
133-5/16"
(338,6 cm)
Fig. A
LEVEL AND SQUARE FLOOR FRAME
Before attaching oor decking, it is important to level and square the oor frame.
A level and square oor frame is required to correctly construct your shed.
FINISH
5
BEGIN
2
3
4
1
Use level and check the frame is level before applying oor panels.
Check for frame squareness by measuring diagonally across corners. If the measurements are the
same, the frame is square. The diagonal measurement will be approximately 133-5/16" (338,6 cm).
When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at
ends of each runner. At the opposite end of the frame, secure the frame to 4x4 runners with one fastener
at ends of each runner making sure the frame remains square (Fig. A).
Once the oor frame is level and square fasten the frame at each point the frame contacts the 4x4
runners.
See page 7 for the preferred oor leveling method.
11
3/4 x 48 x 96"
(1,9 x 121,9 x 243,8 cm)
PARTS REQUIRED:
Ensure your oor frame is square by installing one panel and squaring frame.
FLOOR PANELS (NOT INCLUDED)
x1
2" (5,1 cm)
Fig. C
(2) Nails
Flush
Fig. A
Flush
at top
corner
edge.
Fig. B
(2) Nails
x53
Attach the 3/4 x 48 x 96" panel with the rough side up (painted-grid lines
side) with the 48" edge and corner ush to the oor frame (Fig A).
Secure panel with two 2" nails in the corners.
Move to the opposite end. Using the long edge of the panel as a lever move the
panel side-to-side until the top corner is ush to the oor frame (Fig. B).
Secure panel with two 2" nails in the corners.
2
BEGIN
1
3
4
Continue attaching the panel using 2" nails 6" apart on edges and 12" apart inside panel.
Use a chalk line or use pre-painted grid lines to nail into joists under panel.
Check the oor frame is square by measuring diagonally across the frame corners. If the measurements
are the same, your oor frame is square. The measurement will be approximately 133-5/16" (Fig. C).
96"
(243,8 cm)
133-5/16"
(338,6 cm)
133-5/16"
(338,6 cm)
92-1/2"
(235 cm)
48"
(121,9 cm)
Flush
12" (30,5 cm) inside panel.
Grid lines UP
3/4"
(1,9 cm)
Approximately
6" (15,2 cm)
edges of panel.
Flush
DOOR
Floor Panels not included
See page 4 for panel sizes
and quantities.
12
FLOOR PANELS (NOT INCLUDED)
2" (5,1 cm)
Use a chalk line or grid lines on panels for 2" nails 6" apart on edges
and 12" apart inside panel. .
3/4 x 44-1/2 x 96"
(1,9 x 113 x 243,8 cm)
Continue by installing
3/4 x
44-1/2 x 96" panel
with rough side up (painted grid lines).
5
PARTS REQUIRED:
x1
6
96"
(243,8 cm)
96"
(243,8 cm)
44-1/2"
(113 cm)
Flush
12"
(30,5 cm)
6"
(15,2 cm)
Flush
Flush
Grid lines UP.
x53
You have nished Installing your oor panels.
FINISH
7
DOOR
SIDEWALL
SIDEWALL
FRONTWALL
BACKWALL
DOOR
DOOR
13
IMPORTANT!
Checktheoorframeislevelafterinstallingoorpanels.Re-levelifneeded.
•Theoorshouldbeusedasastableworksurfaceforwallconstruction.
• Organizeyourassemblyprocedureduringthebuildprocess
to avoid over-handling of the walls.
HINT:
IMPORTANT!
HINT:
14
TJ
x4
2 x 4 x 92-1/2" (5,1 x 10,2 x 235 cm)
BBA
x10
2 x 4 x 66-1/2" (5,1 x 10,2 x 168,9 cm)
PARTS REQUIRED:
Center on
marks.
TJ
TJ
BBA x5
46-1/4"
(117,5 cm)
22-1/4"
(56,7 cm)
70-1/4"
(178,5 cm)
92-1/2"
(235 cm)
66-1/2"
(168,9 cm)
1
BEGIN
2
Orient parts on edge on oor. Measure and mark from end of boards.
IMPORTANT! You will build two walls the same.
Use two 3" nails at each mark.
You have nished building one side wall frame. Proceed to attach wall panels.
SIDE WALL FRAMES
3" (7,6 cm)
FINISH
3
3" (7,6 cm)
Nails
x40
15
2" (5,1 cm)
PARTS REQUIRED:
3/4"
GAUGE BLOCK
2x3"
GAUGE BLOCK
SIDE WALL PANELS
3/8 x 46-1/8 x 72" (1 x 117,2 x 182,8 cm)
x2
x90
Fig. A
Fig. B
3/4"
(1,9 cm)
3/4"
(1,9 cm)
2 Nails
1-1/2"
(3,8 cm)
Overlap
1-1/2"
(3,8 cm)
Overlap
2 Nails
Place a 46-1/8 x 72" panel onto wall frame with primed side up as shown.
Locate the panel 1-1/2" above the top plate. Use a DQ as a gauge block for
the 1-1/2" top overhang measurement. Use the GAA gauge block to mark
the 3/4" side measurement on the wall stud. Secure panel with two 2" nails
in the corners (Fig. A).
3
2
Nail the panel using 2" nails 6" apart on edges and 12" apart inside panel.
Ensure your wall frame is square by installing one panel and squaring frame.
Move to the opposite end. Using the long edge of the panel as a lever, move
the panel side-to-side until you have a 3/4" measurement on the wall stud.
Secure corner with two 2" nails (Fig. B).
For squareness maintain 3/4" and
1-1/2" measurement along panel edge.
BEGIN HERE
6"
(15,2 cm)
Panel
will be
back from
frame
about 1/8"
1-1/2"
(3,8 cm)
3/4"
(1,9 cm)
46-1/8 "
(117,2 cm)
12"
(30,5 cm)
Primed side UP
3/4" Gauge
Block
DQ
2 x 3"
1
BEGIN
GAA
DQ
16
2" (5,1 cm)
PARTS REQUIRED:
SIDE WALL PANELS
3/8 x 46-1/8 x 72" (1 x 117,2 x 182,8 cm)
x2
x90
Place 46-1/8" panel on frame as shown with primed side facing up
ush with rst panel. Nail using 2" nails 6" apart on edges and 12"
apart inside panel.
4
5
To draw panels tight
at seams angle nail.
You have nished building both of your side walls.
FINISH
6
Carefully ip your sidewall over.
Repeat STEPS 1-4 to assemble your second side wall.
12"
(30,5 cm)
6"
(15,2 cm)
1-1/2"
(3,8 cm)
Flush
DQ
2 x 3"
2x3"
GAUGE BLOCK
DQ
68"
(172,7 cm)
68"
(172,7 cm)
3-1/2"
(8,9 cm)
96"
(243,8 cm)
89"
(226,1 cm)
48"
(121,9 cm)
24"
(61 cm)
72"
(182,9 cm)
44-1/2"
(113 cm)
20-1/2"
(52,1 cm)
68-1/2"
(174 cm)
17
SZ
x1
2 x 4 x 89" (5,1 x 10,2 x 226,1 cm)
TP
x1
2 x 4 x 96" (5,1 x 10,2 x 243,8 cm)
UM
x3
2 x 4 x 68" (5,1 x 10,2 x 172,7 cm)
3" (7,6 cm)
Nails
BACK WALL FRAME
3" (7,6 cm)
PARTS REQUIRED:
x12
1
BEGIN
2
Orient parts on edge on oor. Measure and mark from end of boards.
Use two 3" nails at each mark.
You have nished building the back wall frame. Proceed to attach wall panels.
FINISH
3
TP
SZ
UM x3
68"
(172,7 cm)
6"
(15,2 cm)
12"
(30,5 cm)
68"
(172,7 cm)
3-1/2"
(8.9 cm)
3/4"
(1,9 cm)
3/4"
(1,9 cm)
2" Nails
Primed
side UP
18
x1
Place LEFT panel on back frame as shown with primed side facing up.
BEGIN
2
1
BACK WALL PANELS
PARTS REQUIRED:
Forsquarenessmaintainush
and 3/4" measurement along
panel edges.
2" (5,1 cm)
x34
Secure Using 2" nails 6" apart on edges and 12" apart inside panel.
3/8 x 48 x 72"
(1 x 121,9 x 182,9 cm)
3/4"
GAUGE BLOCK
3/4" Gauge
Block
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Heartland Hamlin 8’x8′ User manual

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