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Jackson 44S User manual

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CREWSERIES
RACKCONVEYORDISHMACHINES
With
WISR
TM
TECHNICALMANUAL
INSTALLATIONMANUALFOREXPORTUNITS
SERVICEMANUALFORDOMESTICUNITS
ELECTRICALLYHEATEDMODELS:
CREW44
CREW66
STEAMHEATEDMODELS
CREW44S
CREW66S
Feb.25,2011
P/N07610‐003‐78‐18(RevisionD)
JacksonWWS,Inc.
P.O.Box1060,Hwy25E
Barbourville,KYUSA
1.606.523.9795
www.jacksonwws.com
Revision
Letter
Revision
Date
MadeBy ApplicableECNs Details
A 07-27-10 CW/JC N/A Initial release of manual
B 02-25-11 JC 8183
8186
8187
8177
Transformer change for 208 Volt units.
Drain handle operation & alignment change.
Door splash shield addition.
Rinse paddle switch operation.
Initial release of 66” units, 44” Steam units &
66” Steam units
C 06-30-11 JC N/A Initial release of 23” & 30” unhooded side-
loaders
D 03-28-13 JC Changed Jackson Logo
TABLEOFCONTENTS
Speciications
MachineDimensions Page6
OperatingParameters Page12
NotesRegardingElectricalRequirements Page13
ElectricalRequirements Page14
SideLoaderDimensions Page10
SteamBoosterHeaterDimensions Page11
Instructions
InstallationInstructions Page17
CurtainInstallationInstructions Page22
OperatingInstructions Page23
DelimeInstructions Page25
Maintenance
Troubleshooting Page26
PartsSection
ControlBoxComponents Page27
Overloads Page29
MiscellaneousElectricalComponents Page30
WashHeaterandHeaterShroudAssemblies Page31
PumpSuctionAssembly Page32
WashHeaters Page33
DoorAssembly Page34
Pre‐WashDoorAssembly Page35
WashDoorSpringAssembly Page36
PlumbingAssembly,MainWaterInlet Page37
WashTankFillAssembly Page38
Pre‐WashTankFillAssemblies Page39
WashManifoldandArmAssembly Page40
Pre‐WashManifoldandArmAssemblies Page42
RinseAssembly Page44
PawlBarAssembly Page46
PawlBarBracketAssembly Page47
PawlBarGutterAssembly Page48
TABLEOFCONTENTS(CONTINUED)
PartsSection(Continued)
MiscellaneousParts Page54
VentilationCowlParts Page55
VentilationCowlforUnhoodedSide‐Loader Page56
DriveAssembly Page57
Side‐Loaders Page59
Side‐LoaderDriveLinkage Page62
SteamHeatingCoilAssembly Page63
BoosterHeaterOption(Electric) Page64
BoosterHeaterOption(Steam) Page65
RackPaddleAssembly Page49
Brackets Page53
Covers,GuardsandPanels Page52
RinsePaddleAssemblies Page50
DrainAssemblyParts Page51
ElectricalDiagramsandSchematics
BoosterHeaterSchematic(3Phase) Page67
BoosterHeaterSchematic(1Phase,12KW) Page68
BoosterHeaterSchematic(1Phase,18KW) Page69
TemperatureBoard Page71
Schematic,44”(208‐230‐460/60/3Phase) Page73
Schematic,44”(208‐230/60/1Phase) Page74
Schematic,Photo‐CellTableLimitSwitch Page72
Schematic,44”Steam(208‐230‐460/60/3Phase) Page75
Schematic,44”Steam(208‐230/60/1Phase) Page76
Schematic,66”(208‐230‐460/60/3Phase) Page77
Schematic,66”(208‐230/60/1Phase) Page78
Schematic,66”Steam(208‐230‐460/60/3Phase) Page79
Schematic,66”Steam(208‐230/60/1Phase) Page80
SteamBoosterHeaterSchematic Page70
Maintenance&RepairCentersPage81
6
PageCreated:06‐30‐2011
Revised:N/A
TechnicalManual(07610‐003‐78‐18)
MACHINEDIMENSIONS(44”LefttoRight)
E1 MAINELECTRICALCONNECTION(1.375”DIAHOLE)
E2 BOOSTERHEATERELECT.CONNECTION(1.375”DIA)
W MAININLETWATERCONNECTION(1/2NPT‐F)
D DRAINCONNECTION(1‐1/2”NPT‐F)
DET DETERGENTBULKHEADACCESS(.875”DIAHOLE)
SAN** SANITIZERINLETTORINSE(1/8”NPT‐F)
RA RINSEAIDCONNECTIONTORINSE(1/8”NPT‐F)
CP CONDUCTIVITYPROBEACCESS(.875”DIAHOLE)
S* STEAMTOWASHTUBHEATINGCOIL(3/4”NPT‐F)
C* CONDENSATERETURN(3/4”NPT‐F)
V1 VENTILATIONDUCTCONN.(LOADEND)4”x16”ID
V2 VENTILATIONDUCTCONN.(UNLOADEND)4”x16”ID
34 in
67
1
2
in
71
5
8
in
51
1
2
in MIN
(NOTE 2)
11 in
21 in
23.50
14
1
2
in
6
1
8
in
10
1
8
in (NOTE 3)
3
8
in
8
3
4
in
61
1
8
in
63
5
8
in
64
1
2
in
TABLE to TABLE
44 in
63
3
8
in
93 in MAX
(NOTE 1)
34 in
20 in
20
5
8
in
14 in
16
1
2
in
30
1
2
in
E1
E2
W
V2
V1
S*
C*
D
CP
DET
CP
4 in
7
3
8
in
RA
SAN
E2
E1
W
23
3
4
in
23
3
4
in
23
3
4
in
3
3
4
in
17
1
8
in
DET
DET
S*
W
E2
E1
C*
SAN
2
1
4
in
RA
26
5
8
in
D
7
7
8
in
19
1
8
in
11
1
2
in
11
1
2
in
44
1
8
in
NOTE 2:
VENTILATION DUCT ADAPTERS ARE
ADJUSTABLE FROM 51-1/2" TO 54".
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE
REDUCED BY THE ADDITION OF OPTIONAL
DOOR BRACKETS. MAXIMUM HEIGHTS OF
91", 89" & 87" ARE AVAILABLE.
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD
MAY BE INSTALLED ON EITHER END
OF THE UNIT. INSTALLATION ON THE
UNLOAD END IS STANDARD. IF
INSTALLED ON THE LOAD END,
PLEASE ENSURE ANY SCRAP SINKS
IN THE TABLING ARE AT AN ADEQUATE
DISTANCE TO PROVIDE FOR CLEARANCE
OF THE DRIVE ASSEMBLY.
15
1
4
in
21
1
2
in
14
7
8
in
NOTE 4:
ALL VERTICAL DIMENSIONS MAY
VARY DUE TO THE ADJUSTABLE
FEET.
(NOTE 4)
(NOTE 4)
(NOTE 4)
(NOTE 4)
4
3
8
in
* APPLIES TO STEAM HEATED UNITS
** CHEMICAL SANITIZING UNITS ONLY
7
PageCreated:06‐30‐2011
Revised:N/A
TechnicalManual(07610‐003‐78‐18)
MACHINEDIMENSIONS(44”RighttoLeft)
63
5
8
in
64
1
2
in
61
1
8
in
71
5
8
in
67
1
2
in
15
1
4
in
9 in
8
3
4
in
11
1
2
in
11
1
2
in
6
1
8
in
14
1
2
in
21
1
8
in
23
5
8
in
11
1
8
in
4
1
4
in
7
3
8
in
23
3
4
in
23
3
4
in
51
5
8
in
(NOTE 2)
4
3
8
in
RA
3
8
in
2
1
4
in
7
7
8
in
19
1
8
in
14
7
8
in
21
1
2
in
26
5
8
in
4
3
8
in
TABLE to TABLE
44 in
63
3
8
in
93 in MAX
(NOTE 1)
34 in
23
3
4
in
3
3
4
in
17
1
8
in
20 in
20
5
8
in
14 in
30
1
2
in
16
1
2
in
W
E1
E2
DET
CP
S*
W
E2
E1
SAN
D
C*
S*
E1
E2
W
RA
SAN
DET
DET
S*
C*
D
CP
(NOTE 3) 10
1
8
in
(NOTE 4)
(NOTE 4)
(NOTE 4)
(NOTE 4)
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE
REDUCED BY THE ADDITION OF OPTIONAL
DOOR BRACKETS. MAXIMUM HEIGHTS OF
91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE
ADJUSTABLE FROM 51-1/2" TO 54".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD
MAY BE INSTALLED ON EITHER END
OF THE UNIT. INSTALLATION ON THE
UNLOAD END IS STANDARD. IF
INSTALLED ON THE LOAD END,
PLEASE ENSURE ANY SCRAP SINKS
IN THE TABLING ARE AT AN ADEQUATE
DISTANCE TO PROVIDE FOR CLEARANCE
OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY
VARY DUE TO THE ADJUSTABLE
FEET.
16 in
4 in
44
1
8
in
V2
V1
E1 MAINELECTRICALCONNECTION(1.375”DIAHOLE)
E2 BOOSTERHEATERELECT.CONNECTION(1.375”DIA)
W MAININLETWATERCONNECTION(1/2NPT‐F)
D DRAINCONNECTION(1‐1/2”NPT‐F)
DET DETERGENTBULKHEADACCESS(.875”DIAHOLE)
SAN** SANITIZERINLETTORINSE(1/8”NPT‐F)
RA RINSEAIDCONNECTIONTORINSE(1/8”NPT‐F)
CP CONDUCTIVITYPROBEACCESS(.875”DIAHOLE)
S* STEAMTOWASHTUBHEATINGCOIL(3/4”NPT‐F)
C* CONDENSATERETURN(3/4”NPT‐F)
V1 VENTILATIONDUCTCONN.(LOADEND)4”x16”ID
V2 VENTILATIONDUCTCONN.(UNLOADEND)4”x16”ID
* APPLIES TO STEAM HEATED UNITS
** CHEMICAL SANITIZING UNITS ONLY
8
PageCreated:06‐30‐2011
Revised:N/A
TechnicalManual(07610‐003‐78‐18)
MACHINEDIMENSION(66”LefttoRight)
15
1
4
in
67
1
2
in
63
5
8
in
64
1
2
in
7
3
8
in
61
1
8
in
23
1
2
in
21 in
11
1
8
in
4
1
4
in
73
1
2
in MIN
(NOTE 2)
63
1
2
in
61 in
10
7
8
in
34 in
11
1
2
in
23
3
4
in
3
3
4
in
17
1
8
in
33
1
2
in
7
5
8
in
14
1
2
in
6
1
8
in
9 in
8
3
4
in
8
3
4
in
20
5
8
in
20 in
93 in MAX
(NOTE 1)
3
8
in
9 in
2
1
4
in
14
7
8
in
21
1
2
in
26
5
8
in
30
5
8
in
TABLE to TABLE
66 in
85
1
2
in
14 in
16
5
8
in
20
3
8
in
14
7
8
in
W2
W3***
W1
SAN**
D1
C*
S*
RA
D2
E1
E2
W3***
W2
E1
E2
W1
RA
SAN**
V1
V2
S*
DET
D1
C*
CP
D2
E1
E2
W1
CP
66
1
8
in
DET
16 in
4 in
71
5
8
in
10
1
8
in (NOTE 3)
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE
REDUCED BY THE ADDITION OF OPTIONAL
DOOR BRACKETS. MAXIMUM HEIGHTS OF
91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE
ADJUSTABLE FROM 73-1/2" TO 76".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD
MAY BE INSTALLED ON EITHER END
OF THE UNIT. INSTALLATION ON THE
UNLOAD END IS STANDARD. IF
INSTALLED ON THE LOAD END,
PLEASE ENSURE ANY SCRAP SINKS
IN THE TABLING ARE AT AN ADEQUATE
DISTANCE TO PROVIDE FOR CLEARANCE
OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY
VARY DUE TO THE ADJUSTABLE
FEET.
(NOTE 4)
(NOTE 4)
(NOTE 4)
E1 MAINELECTRICALCONNECTION(1.375”DIAHOLE)
E2 BOOSTERHEATERELECT.CONNECTION(1.375”DIA)
W1 MAININLETWATERCONNECTION(1/2NPT‐F)
W2 PRE‐WASHINLETWATERCONN.(1/2NPT‐F)
W3*** PRE‐WASHCOLDWATERCONN.(1/2NPT‐F)
D1 DRAINCONNECTION,WASH(1‐1/2”NPT‐F)
D2 DRAINCONNECTION,PRE‐WASH(1‐1/2”NPT‐F)
DET DETERGENTBULKHEADACCESS(.875”DIAHOLE)
RA RINSEAIDCONNECTIONTORINSE(1/8”NPT‐F)
CP CONDUCTIVITYPROBEACCESS(.875”DIAHOLE)
S* STEAMTOWASHTUBHEATINGCOIL(3/4”NPT‐F)
C* CONDENSATERETURN(3/4”NPT‐F)
V1 VENTILATIONDUCTCONN.(LOADEND)4”x16”ID
V2 VENTILATIONDUCTCONN.(UNLOADEND)4”x16”ID
SAN** SANITIZERINLETTORINSE(1/8”NPT‐F)
* APPLIES TO STEAM HEATED UNITS
** CHEMICAL SANITIZING UNITS ONLY
*** PRE-WASH COLD WATER THERMOSTAT OPTION ONLY
9
PageCreated:06‐30‐2011
Revised:N/A
TechnicalManual(07610‐003‐78‐18)
MACHINEDIMENSION(66”RighttoLeft)
E1 MAINELECTRICALCONNECTION(1.375”DIAHOLE)
E2 BOOSTERHEATERELECT.CONNECTION(1.375”DIA)
W1 MAININLETWATERCONNECTION(1/2NPT‐F)
W2 PRE‐WASHINLETWATERCONN.(1/2NPT‐F)
W3*** PRE‐WASHCOLDWATERCONN.(1/2NPT‐F)
D1 DRAINCONNECTION,WASH(1‐1/2”NPT‐F)
D2 DRAINCONNECTION,PRE‐WASH(1‐1/2”NPT‐F)
DET DETERGENTBULKHEADACCESS(.875”DIAHOLE)
RA RINSEAIDCONNECTIONTORINSE(1/8”NPT‐F)
CP CONDUCTIVITYPROBEACCESS(.875”DIAHOLE)
S* STEAMTOWASHTUBHEATINGCOIL(3/4”NPT‐F)
C* CONDENSATERETURN(3/4”NPT‐F)
V1 VENTILATIONDUCTCONN.(LOADEND)4”x16”ID
V2 VENTILATIONDUCTCONN.(UNLOADEND)4”x16”ID
SAN** SANITIZERINLETTORINSE(1/8”NPT‐F)
* APPLIES TO STEAM HEATED UNITS
** CHEMICAL SANITIZING UNITS ONLY
*** PRE-WASH COLD WATER THERMOSTAT OPTION ONLY
15
1
4
in
73
1
2
in
(NOTE 2)
10
1
8
in (NOTE 3)
71
5
8
in
67
1
2
in
9 in
11
1
2
in
63
5
8
in
64
1
2
in
61
1
8
in
7
3
8
in
4
1
4
in
11
1
8
in
21 in
23
1
2
in
10
7
8
in
61 in
63
1
2
in
8
3
4
in
7
5
8
in
29
1
2
in
93 in MAX
(NOTE 1)
3
3
4
in
17
1
8
in
23
3
4
in
3
8
in
2
1
4
in
7
3
4
in
19
1
8
in
14
7
8
in
26
5
8
in
TABLE to TABLE
66 in
85
1
2
in
21
1
2
in
14 in
30
5
8
in
16
5
8
in
66
1
8
in
4
3
8
in
4 in
16 in
E2
E1
SAN**
RA W1
W2
W3***
D1
D2
S*
C*
SAN**
RA
W1
E2
E1
W2
W3***
S*
DET
C*
CP
D2
D1
CP
DET
W1
E1
E2
V2
V1
6
1
8
in
11
5
8
in
34 in
(NOTE 4)
(NOTE 4) (NOTE 4)
(NOTE 4)
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD
MAY BE INSTALLED ON EITHER END
OF THE UNIT. INSTALLATION ON THE
UNLOAD END IS STANDARD. IF
INSTALLED ON THE LOAD END,
PLEASE ENSURE ANY SCRAP SINKS
IN THE TABLING ARE AT AN ADEQUATE
DISTANCE TO PROVIDE FOR CLEARANCE
OF THE DRIVE ASSEMBLY.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE
ADJUSTABLE FROM 73-1/2" TO 76".
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE
REDUCED BY THE ADDITION OF OPTIONAL
DOOR BRACKETS. MAXIMUM HEIGHTS OF
91", 89" & 87" ARE AVAILABLE.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY
VARY DUE TO THE ADJUSTABLE
FEET.
10
PageCreated:06‐30‐2011
Revised:N/A
Technical Manual (07610-003-78-18)
SIDE LOADER DIMENSIONS
23.00
29.00
30.32
23.00
29.00
30.32
16.35 16.35
10.00
34.00
+1.00
-1.00
10.00
34.00
+1.00
-1.00
22.00 22.00
ADJUSTABLE VENTILATION
DUCT ADAPTER
ADJUSTABLE VENTILATION
DUCT ADAPTER
SIDE-LOADER
DRAIN HOSE
SIDE-LOADER
DRAIN HOSE
23" L-R UNHOODED
SIDE-LOADER
23" R-L UNHOODED
SIDE-LOADER
VENTILATION SCOOP
VENTILATION SCOOP
VENTILATION COWL
WITH CUTOUT FOR
R-L UNITS
VENTILATION COWL
WITH CUTOUT FOR
L-R UNITS
DIMENSION IS 30.00" FOR THE
30" UNHOODED SIDE-LOADER
DIMENSION IS 30.00" FOR THE
30" UNHOODED SIDE-LOADER
ELECTRICAL
CONDUIT
ELECTRICAL
CONDUIT
11
PageCreated:06‐30‐2011
Revised:N/A
Technical Manual (07610-003-78-18)
STEAM BOOSTER HEATER DIMENSIONS
E MAINELECTRICALCONNECTION(7/8”DIAHOLE)
W1 MAININLETWATERCONNECTION(3/4NPT‐F)
W2 WATEROUTLETCONNECTION(3/4NPT‐F)
PW WATERPRESSURERELIEFOUTLET(3/4NPT‐F)
PS STEAMPRESSURERELIEFOUTLET(1”NPT‐F)
S STEAMSUPPLYTOBOOSTER(1”NPT‐F)
C STEAMCONDENSATECONNECTION(3/4NPT‐F)
20
3
4
in
2
7
8
in
17
1
2
in
24 in
14
5
8
in
33
1
8
in
8
7
8
in
8
5
8
in
S
PS
PW
C
S
W1
W2
C
10
1
8
in
PW
1
3
4
in
PS
W2
11
1
8
in
22 in
3
3
8
in
19
3
8
in
20
1
8
in
28
5
8
in
20
1
4
in
W1
S
W2
PS
PW
33.69
11
3
8
in
22 in
7
1
2
in
E
E
E
SteamConsumption
(lbm/hr)
30 37 45 52 59
TemperatureRise
(DegreesFahrenheit)
40 50 60 70 80
Based upon a Steam Inlet Pressure of 15-25psig
BOOSTER HEATER STEAM CONSUMPTION
12
PageCreated:05‐04‐2010
Revised:02‐25‐2011
TechnicalManual(07610‐003‐78‐18)
OperatingParameters
ModelDesignation:44”66”44”Steam66”Steam
OperatingCapacity:
RacksperHour218218218218
DishesperHour  3488348834883488
GlassesperHour 7848784878487848
TankCapacity(gallons):
WashTank 35.635.635.635.6
Pre‐WashTankN/A15.8N/A15.8
ElectricalLoads(asapplicable):
WashMotorHP 3.03.03.03.0
DriveMotorHP0.250.250.250.25
Pre‐WashMotorHPN/A2.0N/A2.0
WashHeaterKW15or1818N/AN/A
NOTE:Always refer to the machine data plate for speciic electrical and water requirements. The
materialprovidedonthispageisforreferenceonlyandissubjecttochangewithoutnotice.
HOTWATERSANITIZING
Water
Temperatures(Fahrenheit):
Pre‐WashTemperature(Recommended)N/A110‐140N/A110‐140
MinimumWashTemperature 160160160160
MinimumRinseTemperature 180180180180
IncomingWaterTemperature
12KWBooster 140140N/AN/A
18KWBooster 110110N/AN/A
NoBooster180180180180
CHEMICALSANITIZING
WaterTemperatures(Fahrenheit):
Pre‐WashTemperature(Recommended)N/A110‐120N/A
110‐120
MinimumWashTemperature 120120120120
MinimumRinseTemperature 120120120120
IncomingWaterTemperature
12KWBooster 8080N/AN/A
18KWBooster5050N/AN/A
NoBooster120120120120
OtherWaterRequirements:
WaterFlowPressure(PSIG) 15151515
FlowRateMinimum(GPM)1.181.181.181.18
WaterLineSize(NPT) 1/2”1/2”1/2”1/2”
DrainLineSize(NPT) 1‐1/2”1‐1/2”1‐1/2”1‐1/2”
SteamRequirements
SteamLineforWashTank(NPT)N/AN/A3/4”3/4”
SteamFlowPressure(PSIG)N/AN/A10‐2010‐20
Consumption@15PSIG(lbm/hr)N/AN/A6060
13
PageCreated:05‐04‐2010
Revised:02‐25‐2011
TechnicalManual(07610‐003‐78‐18)
NotesRegardingElectricalRequirements
Allelectricalratingsprovidedinthismanualareforreferenceonly.Alwaysrefertothemachinedataplate
togettheexactelectricalinformationforyourmachine.All electrical work performed on machines
shouldbedoneinaccordancewithapplicablelocal,state,territorialandnationalcodes.Workshould
onlybeperformedbyqualiiedelectriciansandauthorizedserviceagents.AlistofauthorizedServiceAgen‐
ciesislocatedinthebackofthismanual.
Note that all electrical wiring used in the dish‐machine must be rated, at a minimum, for 100C (212F).
Furthermore,usecopperconductorsonly.
Whereapplicable,heatingelementamperagedrawshavebeenadjustedfortheassumedinputvoltage.Jack‐
sonassumesincomingvoltageswillbeeither208,230or460volts.Someoftheheatingelementsusedin
ourmachinesareactuallyratedforothervoltages,suchas240 or 480volts. Alwaysverify the amperage
drawofthemachineinoperationwhensizingcircuitprotection.
Ifyourmachineisequippedwiththeoptionalrinseheater,notetherinseheaterhasitsownelectricalcon‐
nectionandthereforerequiresaseparateservice.Amperageloadsformotorsandheatersarecalledouton
themachinedataplatefortheinstallation/servicetechnician.
Theelectricalconigurationsofthemachinesareasfollows:
AvailableElectricalCharacteristics:
 208volt,60Hz,singlephase
 230volt,60Hz,singlephase
 208volt,60Hz,threephase
 230volt,60Hz,threephase
 460volt,60Hz,threephase
AvailableWashTankHeaters:
 15KW(standardforCREW44)
 18KW(optionalforCREW44,standardforCREW66)
AvailableRinseHeaters(“BoosterHeaters”):
 None(standard)
 12KW(40Friseintemperature)
 18KW(70Friseintemperature)
14
PageCreated:05‐04‐2010
Revised:02‐25‐2011
TechnicalManual(07610‐003‐78‐18)
ElectricalRequirementsfor44”Units
Volts PhaseFreq
Wash
Motor
Amps
Drive
Motor
Amps
Wash
Heater
Amps
FLA MCA MOP
208 1 60 10.0A 1.8A 72.1A 83.9A 86.4A 96.4A
230 1 60 10.0A 1.8A *59.9A 71.7A 74.2A 84.2A
208 3 60 8.6A 1.1A 41.6A 51.3A 53.5A 62.1A
230 3 60 8.4A 1.1A *34.6A 44.1A 46.2A 54.6A
460 3 60 4.2A 0.6A **17.3A 22.1A 23.2A 27.4A
240 1 60 10.0A 1.8A 62.5A 74.3A 76.8A 86.8A
480 3 60 4.2A 0.6A 18.1A 22.9A 24.0A 28.2A
240 3 60 8.4A 1.1A 36.1A 45.6A 47.7A 56.1A
44”with15kWWashHeater
Volts Phase Freq
Wash
Motor
Amps
Drive
Motor
Amps
Wash
Heater
Amps
FLA MCA MOP
208 1 60 10.0A 1.8A 86.5A 98.3A 100.8A 110.8A
230 1 60 10.0A 1.8A *71.9A 83.7A 86.2A 96.2A
208 3 60 8.6A 1.1A 50.0A 59.7A 61.9A 70.5A
230 3 60 8.4A 1.1A *41.5A 51.0A 53.1A 61.5A
460 3 60 4.2A 0.6A **20.8A 25.6A 26.7A 30.9A
480 3 60 4.2A 0.6A 21.7A 26.5A 27.6A 31.8A
240 3 60 8.4A 1.1A 43.4A 52.9A 55.0A 63.4A
240 1 60 10.0A 1.8A 75.0A 86.8A 89.3A 99.3A
44”with18kWWashHeater
Volts PhaseFreq
Wash
Motor
Amps
Drive
Motor
Amps
FLA MCA MOP
208 1 60 10.0A 1.8A 11.8A 14.3A 24.3A
230 1 60 10.0A 1.8A 11.8A 14.3A 24.3A
208 3 60 8.6A 1.1A 9.7A 11.9A 20.5A
230 3 60 8.4A 1.1A 9.5A 11.6A 20.0A
460 3 60 4.2A 0.6A 4.8A 5.9A 10.1A
44”Steam
*Denotes240Voltheatingelementsthathavebeendown‐ratedwhen230Voltsisapplied.
**Denotes480Voltheatingelementsthathavebeendown‐ratedwhen460Voltsisapplied.
15
PageCreated:02‐25‐2011
Revised:N/A
TechnicalManual(07610‐003‐78‐18)
ElectricalRequirementsfor66”Units
Volts Phase Freq
Wash
Motor
Amps
Drive
Motor
Amps
Wash
Heater
Amps
FLA MCA MOP
208 1 60 10.0A 1.8A 86.5A 108.5A
111.1A 121.3A
230 1 60 10.0A 1.8A *71.9A 93.1A
95.6A 105.6A
208 3 60 8.6A 1.1A 50.0A 66.5A
68.7A 77.3A
230 3 60 8.4A 1.1A *41.5A 57.4A 59.5A 67.9A
460 3 60 4.2A 0.6A **20.8A 28.8A
29.9A 34.1A
Pre‐Wash
Motor
Amps
10.2A
9.4A
6.8A
6.4A
3.2A
240 1 60
9.4A 10.0A 1.8A 75.0A 96.2A 98.7A 108.7A
240 3 60
6.4A 8.4A 1.1A 43.4A 59.3A 61.4A 69.8A
480 3 60
3.2A 4.2A 0.6A 21.7A 29.7A 30.8A 35.0A
66”with18kWWashHeater
Volts Phase Freq
Wash
Motor
Amps
Drive
Motor
Amps
FLA MCA MOP
208 1 60 10.0A 1.8A 22.0A
24.6A 34.8A
230 1 60 10.0A 1.8A 21.2A
23.7A 33.7A
208 3 60 8.6A 1.1A 16.5A
18.7A 27.3A
230 3 60 8.4A 1.1A 15.9A
18.0A 26.4A
460 3 60 4.2A 0.6A 8.0A
9.1A 13.3A
Pre‐Wash
Motor
Amps
10.2A
9.4A
6.8A
6.4A
3.2A
66”Steam
*Denotes240Voltheatingelementsthathavebeendown‐ratedwhen230Voltsisapplied.
**Denotes480Voltheatingelementsthathavebeendown‐ratedwhen460Voltsisapplied.
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ElectricalRequirementsforBoosterTanks
Volts Phase Freq
Rinse
Heater
Amps
FLA
208 1 60 57.7A 57.7A
230 1 60 47.9A 47.9A
208 3 60 33.3A 33.3A
230 3 60 27.7A 27.7A
460 3 60 13.8A 13.8A
40°FRise‐12KWBooster
Volts Phase Freq
Rinse
Heater
Amps
FLA
208 1 60 82.7A 82.7A
230 1 60 71.9A 71.9A
208 3 60 47.7A 47.7A
230 3 60 41.5A 41.5A
460 3 60 20.7A 20.7A
Note:0nthe208voltmachines,therinseheaterisactuallyratedat17.2KW
70°FRise‐18KWBooster
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INSTALLATIONINSTRUCTIONS
VISUAL INSPECTION: Beforeinstallingtheunit,checkthecontainerandthemachinefordamage.A
damagedcontainermaybeanindicationthereispossibledamagetotheproduct.Ifthereisanytypeofdam‐
agetoboththecontainerandtheunit,DONOTTHROWAWAYTHECONTAINER. The dish‐machine has
beenpreviouslyinspectedatthefactoryandisexpectedtoarrive to you in new, undamaged condition.
However,roughhandlingbycarriersorothersmayresultindamagetotheunitwhileitisintransit.Ifsuch
asituationoccurs,DONOTRETURNTHEUNITTOTHEMANUFACTURER.Instead,contactthecarrierand
askthemtosendarepresentativetothesitetoinspectthedamage.Youshouldrequestthataninspection
reportbecompleted.Youmustcontactthecarrierwithin48hoursofreceivingthemachineinordertore‐
portpossiblefreightdamage.Youarealsoencouragedtocontactthedealerthroughwhichyoupurchased
theunit.
UNPACKING THE MACHINE:Themachineshouldbeunboxedandremovedfromthepalletprior to
installing. Also remove the wooden lift beams and their associatedbracketsaftertheunithasbeenposi‐
tioned.Openthefrontdoorandremoveallofthematerialsfromtheinside.Onceunpacked,verifythereare
nomissingpartstothebestofyourability.Ifyoudiscoverapartismissing,contactthemanufacturerimme‐
diately.
LEVELTHEDISHMACHINE:Thedish‐machineisdesignedtooperatewhilelevel.Thisisimportantto
preventanydamagetothemachineduringoperationandtoensurethebestresultspossible.Theunitcomes
equippedwithadjustablebulletfeet,whichcanbeturnedusingapairofpliers.Verifytheunitislevelfrom
fronttobackandsidetosidepriortomakinganyelectricalorplumbingconnections.
PLUMBINGTHEMACHINE:Allplumbingconnectionsmustbemadetoadheretolocal,state,territorial
andnationalcodes.Theinstallingplumberisresponsibleforensuringtheincomingwaterlinesarelushed
ofdebrispriortoconnectingtothemachine.Notethatchipsandmaterialsfromcuttingprocessescanbe‐
comelodgedinthesolenoidvalvesandpreventthemfromopeningorclosing.Anyvalvesthatarefoundto
befouledordefectivebecauseofforeignmatterleftinthewaterline,andanysubsequentwaterdamage,are
nottheresponsibilityofthemanufacturer.
Waterhardnessshouldbeamaximumof6grainspergallon.Hardwatershouldbetreatedpriortobe
usedbythemachine.Ironinthewaterlinecancausestaining.Ailterdesignedtoremoveironfromthewa‐
tersupplyishighlyrecommendedforsuppliesinexcessof0.1ppm.
Yourdish‐machinecomeswithaWaterPressureRegulatingValve.Theunitutilizesalowpressureof
15PSIfortheincomingwaterline.Donotconfusestaticpressurewithlowpressure.Staticpressureisthe
pressurewhenthereisnolowandthevalvesareclosed;lowpressureiswhenthewaterisrunninginto
themachine.TheWPRVshouldbeadjustedtotheproperlowpressureataminimum.
Thewatersupplylineshallbe1/2”NPTminimumandmustbeabletoprovidewaterattheminimum
temperatureindicatedonthemachinedataplate.
Itisrecommendedashut‐offvalvebeinstalledtoallowisolatingthedish‐machinefromthewatersys‐
temintheeventmaintenanceorotheractivitiesrequireit.Also,itissuggestedthatashockabsorberbein‐
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INSTALLATIONINSTRUCTIONS(CONTINUED)
stalledontheincomingwaterline.Thispreventswaterhammer(hydraulicshock),inducedbythesolenoid
valveasitoperates,fromcausingdamagetotheequipment.
CONNECTINGTHE DRAINLINE: The drainfor the unit isa gravity discharge drain. Allpipingtothe
machinedrainmustbeaminimum1‐1/2”NPTANDSHALLNOTBEREDUCED.Theremustalsobeanair
gapbetweenthemachinedrainlineandtheloorsinkordrain.Ifagreasetrapisrequiredbycode,itshould
havealowcapacityof30gallons.44”unitshaveonedrainconnectionpoint.66”unitshavetwopoints.
STEAMLINECONNECTIONS:Somemachinescoveredinthismanualaredesignedtouselowpressure
steamasasourceofheatforthewashtank.Thosemachinescomewithlinesbywhichanoutsidesourceof
steam(i.e.steambooster)isconnected.Connectallsteamlinesfromtheboostertothemachineinaccord‐
ancewiththeboostermanufacturer’sinstructions.Ensurethatallapplicablecodesandregulationsaread‐
heredto.Seethemachinedataplateforinformationrelatedtosteamlowrequirements.
ELECTRICALPOWERCONNECTIONS:Allelectricalconnectionsaretobemadeinaccordancewithap‐
plicableportionsoflocal,state,territorialandnationalcodes.
DISCONNECTELECTRICALPOWERSUPPLIESANDTAGOUTINACCORDANCEWITHAPPROPRIATE
PROCEDURESANDCODESATTHEDISCONNECTSWITCHTOINDICATEYOUAREWORKINGONTHATCIR-
CUIT.
Thismanualprovidesreferenceinformationregardingelectricalrequirementsandloads,butthatinfor‐
mationmay changewithoutnotice. Alwaysreferto themachinedata platefor voltage requirements, ma‐
chinevoltage,totalamperageloadandserialnumber.Ifyoucannotreadyourdataplatebecauseithasbeen
damaged,youshouldcontactthemanufacturer.
Themainpowerterminalblocks(forthedish‐machineandfortherinseboosterheater,ifapplicable)
are locatedat the topof the machine.You will haveto remove thetopcover toaccessthese connections.
Routeincomingpowerlineswithinconduitthatwillconnectviaittingstothepre‐punchedholesinthe
backoftheunit.Installpowerandgroundwirestolugsasindicatedbytheappropriatedecalsinthecontrol
box.Usecopperconductorsonly.Useofaanti‐oxidationagentis permissible on the power connections.
Tightenallconnections.
Verifytheincomingvoltagematchesthevoltageindicatedonthedecalnexttotheincomingpowerpre‐
punchedhole.
Pleasenote thedish‐machinehasaseparatepower connectionfromtherinseboosterheaterandthe
circuit protection requirementsare different for each.Refertothemachine data plate forinformation on
minimumcircuitprotection.
DISHMACHINEVENTILATION:Thedish‐machineshouldbelocatedwithprovisionsforventingintoan
adequateexhausthoodorventilationsystem.Thisisessentialtopermiteficientremovalofthecondensa‐
tionexhaust.Ensuretheexhaustsystemisacceptableinaccordancewithapplicablecodesandstandards.
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INSTALLATIONINSTRUCTIONS(CONTINUED)
Note:any damage that is caused by steam and/or moisturedue toimproper ventilationis NOT
coveredunderthewarranty.
Thedish‐machinehasthefollowingventilationrequirements:
 LoadEnd:200CFM
 UnloadEnd:200CFM
Theexhaustsystemmustbesizedtohandlethisvolumeforthedish‐machinetooperateinthemanner
itwasdesignedto.
THERMOSTATS:Thethermostatsonyourunithavebeensetatthefactoryforthe wash tank. They
shouldonlybeadjustedbyanauthorizedserviceagent.
CHEMICALFEEDEREQUIPMENT:Yourdish‐machineDOESNOTCOMEWITHANINTEGRALCHEMI‐
CALSUPPLY/FEEDERSYSTEM.Youmustconnecttheunittoathirdpartychemicaldispenserthatmeetsthe
requirementsofNSFStandard29forthemachinetooperatecorrectly.
Youshouldcontactyourchemicalsupplieraboutconnectingadispensertoyourdish‐machine.Chemi‐
caldispensersmustbesetforthetypeandconcentrationofchemicalsbeingusedandthereareseveralfac‐
torsthathavetobetakenintoaccount.
Detergentusageandwaterhardnessaretwofactorsthatcontributegreatlytohoweficientlyyourdish
machinewilloperate.Usingtheproperamountofdetergentcanbecome,intime,asourceofsubstantialsav‐
ings.Aqualiiedwatertreatmentspecialistcanexplainindetailtoyouwhatisneededtogainthemaximum
eficiencyfromyourdetergent.
Thedish‐machineis able tooperatein eitherhotwater sanitizingmodeor chemicalsanitizing mode.
Yourunitshouldbeclearlymarkedabovethedataplateastothemodeitisin.Ifyoucannotdeterminethis,
contactthemanufacturerimmediatelyforassistance.
Itisimportanttorememberthatifyoudecidetooperatetheunitinchemicalsanitizingmode,youmust
ensureanappropriatechlorine‐basedsanitizerisusedintheinalrinseline.
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INSTALLATIONINSTRUCTIONS(CONTINUED)
DETERGENT INJECTION POINT.
ANOTHER BULKHEAD PLUG
IS PROVIDED ON THE LEFT SIDE
OF THE UNIT
1-1/2" NPTF DRAIN CONNECTION
ADJUSTABLE BULLET FEET
BULKHEAD OPENING FOR
CONDUCTIVITY PROBE
CHEMICAL TUBE
INSERTION POINT
875"
INLET WATER FITTING
1/2" NPTF
MAIN ELECTRICAL
CONNECTION OPENING
1.375"
BOOSTER HEATER
ELECTRICAL CONNECTION
OPENING
1.375"
SHOWN FROM REAR OF LEFT TO RIGHT UNIT.
RIGHT TO LEFT UNIT IS MIRRORED
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