Jackson AJ-44CGP Installation, Operation And Service Manual

Jackson
Brand
Jackson
Model
AJ-44CGP
Type
Installation, Operation And Service Manual

This manual is also suitable for

AJ SERIES
AJ-44 Series
Manual • 07610-001-76-22-N
INSTALLATION, OPERATION,
AND SERVICE MANUAL
AJ
SERIES CONVEYOR DISHMACHINES
MANUFACTURER'S LIMITED WARRANTY
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
WARRANTY REGISTRATION:
To register your Jackson Dishmachine’s warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure
to register the Dishmachine will void the warranty.
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed
eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace,
at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was
purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed,
maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and
service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service
Agency within the warranty period. This warranty includes replacement with Jackson specied genuine replacement parts,
purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement parts may
create a hazard and shall void this warranty.
THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.
Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson
Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson
Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates;
Jackson will not pay overtime premiums or emergency service charges.
Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not
installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one year parts warranty.
Labor to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not
manufactured by Jackson are not covered by this warranty, but are warranted by their respective manufacturers.
This warranty is void if any defect or failure is a direct result from shipping, handling, re, water, accident, alteration,
modication, misuse, abuse, ood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of
replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and
plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than
originally intended, or if the equipment is installed for residential use.
Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals
in Jackson’s Dishmachines, to change this warranty or create any other obligation in connection with Jackson’s
Dishmachines.
TRAVEL LIMITATIONS:
Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agents oce
and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees
such as those for air or boat travel without prior authorization.
REPLACEMENT PARTS WARRANTY:
For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to
exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service
Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective
in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying
the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations
applicable to the Dishmachine.
AJ SERIES
MANUFACTURER'S LIMITED WARRANTY (CONT.)
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
PRODUCT CHANGES:
Jackson reserves the right to make changes in design and specication of any component of the Dishmachine as
engineering or necessity requires.
DISCLAIMER OF WARRANTIES:
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH
HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
LIMITATION OF REMEDIES AND LIABILITIES:
YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR
REPLACEMENT AS PROVIDED HEREIN.
UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON’S LIABILITY ON ANY CLAIM OF ANY
KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE
PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
ITEMS NOT COVERED:
THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS,
THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT
FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES,
GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING
OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE
ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL)
GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED
CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS,
AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN
MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE
OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER
CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR
EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS,
TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING
PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC
OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH
MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE,
FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15)
EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL
COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17)
FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS
LOWER THAN 3.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19)
FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM
SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY
CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF
UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR
MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR’S GUIDE; (23) REMOVAL OR REINSTALLATION
OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR
REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO,
CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25)
RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.
ii
07610-001-76-22-N
iii
REVISION HISTORY
Revision
Letter
Revision
Date
Made by Applicable ECNs Details
D 5-14-04 CBW N/A Added exhuast fan hook-up schematic.
E 3-8-05 MAW 7096
Updated installation instructions. Added three instruction sheets for limit
switches. Added instruction sheet for curtain installation. Changed layout.
F 1-13-06 CBW 7470 Added service kits and maintenance instructions.
G 1-26-06 MAW 7600 Added gas exhaust fan schematic and component kits.
H 3-21-06 MAW
7558
7571
7634
Added thermostat replacement kits. Added vent cowl assembly for hooded
side-loader. Replaced rinse drain weldment. Added scrap basket strainer kit.
98 4-19-07 MAW 7898
Added 09905-003-32-20 fan load decal to the exhaust fan control kit. Added
warranty pages and service centers listings.
35 & 36 5-3-07 MAW 7913
Added instructions and all necessary information for change of sanitization
mode.
5–22,
111
8-29-07 MAW N/A
Updated dimension pages. Removed alternate table limit swithes.
I 10-9-09 KJS 8044
Changed part 05700-021-67-50 to 09515-003-58-12.
J 1-16-14 MHH QOF NDB-219 Updated manufacturer information.
K 3-23-15 KAP N/A
Updated temperature on pgs. 13, 14, 19, and 20. Updated pressure
regulator information on pgs. 30 and 45. Updated gas drawings on pgs. 7, 8,
13, 14, 19, and 20.
L 7-17-15 KAP QOF-386 Updated drawing and P/N for suction weldment strainer on pg. 108.
M 8-4-15 KAP N/A Updated nal rinse manifold P/N to 05700-031-74-88.
N 10-25-19 JH 8676
Updated manual to new format.
Complete revision of manual.
Added electrical requirements for available 380 V machines.
Changed steam pressure to 10–30 PSI.
Updated Item #7 on Motor page.
Added 15 kW heater gasket on Heater page.
Updated Item #11 on Curtains/Conveyor Switch page.
Corrected callouts for inlet/outlet on System Connections page.
Updated Item #5 on Recirculating Pump page.
iiiiv
AJ-44CGP, AJ-66CGP, AJ-80CGP
Gas-heated, hot-water-sanitizing
rack conveyor machines.
NOMENCLATURE
The manufacturer provides
technical support for all of
the machines detailed in
this manual. We strongly
recommend that you refer to
this manual before making a
call to our technical support
sta. Please have this manual
open when you call so that our
sta can refer you, if necessary,
to the proper page. Technical
support is not available on
holidays.
Contact technical support toll
free at 1-888-800-5672.
Technical support is available
for service personnel only.
v
GUIDES
Symbols ......................................................................................................................................1
Abbreviations & Acronyms ..........................................................................................................1
SPECIFICATIONS
AJ-44 Dimensions.......................................................................................................................2
AJ-66 Dimensions.......................................................................................................................4
AJ-80 Dimensions.......................................................................................................................6
Side-loader Dimensions..............................................................................................................8
Side-loader & Table Install ........................................................................................................10
Operating Parameters ..............................................................................................................11
Electrical Requirements ............................................................................................................12
INSTALLATION
Installation Instructions ............................................................................................................. 13
Inspection....................................................................................................................... 13
Unpacking ...................................................................................................................... 13
Leveling.......................................................................................................................... 13
Facility Hot Water Heater ............................................................................................... 13
Plumbing ........................................................................................................................ 14
Drain Line....................................................................................................................... 14
Electrical Power Connections ........................................................................................ 15
Motor Rotation ............................................................................................................... 16
Ventilation ...................................................................................................................... 16
Thermostats ................................................................................................................... 16
Table Limit Switch Option .............................................................................................. 16
Chemical Feeder Equipment ......................................................................................... 17
Connection Points .......................................................................................................... 17
Exhaust Fan Timer ......................................................................................................... 18
Curtains .......................................................................................................................... 19
Hose Installation ............................................................................................................ 20
OPERATION
Operating Instructions............................................................................................................... 21
Preparation .................................................................................................................... 21
Power Up ....................................................................................................................... 21
First Rack ....................................................................................................................... 22
Ware Preparation ........................................................................................................... 22
Washing a Rack of Ware ............................................................................................... 22
Operational Inspection ................................................................................................... 22
Shutdown ...................................................................................................................... 23
Cleaning ........................................................................................................................ 23
Deliming ......................................................................................................................... 25
TABLE OF CONTENTS
vvi
MAINTENANCE
Preventative Maintenance ........................................................................................................ 26
Torque Settings ........................................................................................................................ 26
Drive Gear Reducer Lubrication ............................................................................................... 27
TROUBLESHOOTING
Troubleshooting ........................................................................................................................ 29
PARTS
AJ-44 Control Box..................................................................................................................... 31
AJ-66/80 Control Box................................................................................................................ 33
Motor Overloads ....................................................................................................................... 35
Frame/Panel ............................................................................................................................. 36
Plumbing Options ..................................................................................................................... 37
Pre-wash Plumbing................................................................................................................... 38
Plumbing ................................................................................................................................... 39
Rinse Header Plumbing .....................................................................................................41
Wash Tank Coil .................................................................................................................42
Coil Assembly ...................................................................................................................43
Tank Assembly ..................................................................................................................44
Recirculating Pump ...........................................................................................................45
System Connections ..........................................................................................................46
AJ-44 Drain Plumbing ............................................................................................................... 47
AJ-66 Drain Plumbing, L-R ...................................................................................................48
AJ-66 Drain Plumbing, R-L ................................................................................................... 49
Solenoid Valve & Vacuum Breaker ........................................................................................... 50
Drain Water Tempering Kit ....................................................................................................51
Motor ....................................................................................................................................52
Pre-wash & Wash Pumps ..................................................................................................... 54
Pre-wash & Upper Wash Arm ...............................................................................................55
Lower Wash Arm ..................................................................................................................56
Final Rinse ...........................................................................................................................57
Doors ....................................................................................................................................58
Drive Assembly .....................................................................................................................59
Pawl Bar Roller Bracket ........................................................................................................61
Pawl Bars .............................................................................................................................62
AJ-44 Rack Rails .................................................................................................................. 63
AJ-66 Rack Rails .................................................................................................................. 64
Rinse Fill Option ...................................................................................................................66
Strainers ............................................................................................................................... 67
Manifolds .............................................................................................................................. 68
Float Switch/Scrap Basket .................................................................................................... 69
Curtains/Conveyor Switch .................................................................................................... 70
Side-loader Parts ..................................................................................................................71
TABLE OF CONTENTS
vii
TABLE OF CONTENTS
PARTS
Miscellaneous Parts .............................................................................................................73
Go Box .................................................................................................................................75
SCHEMATICS
AJ-44CGP
208-230 V/60 Hz/1-Phase ........................................................................................................ 76
208-230 V/60 Hz/3-Phase ........................................................................................................ 77
460 V/60 Hz/3-Phase................................................................................................................ 78
AJ-66CGP
208-230 V/60 Hz/1-Phase ........................................................................................................ 79
208-230 V/60 Hz/3-Phase ........................................................................................................ 80
380-460-600 V/60 Hz/3-Phase ................................................................................................. 81
Exhaust Fan.............................................................................................................................. 82
Side-loader ............................................................................................................................... 83
07610-001-76-22-N
1
GUIDES
SYMBOLS
!
CAUTION
!
WARNING
NOTICE
- Risk of injury to personnel
- Risk of damage to equipment
- Risk of electrical shock
- Lockout electrical power
- Reference data plate
- Important note
i
- Caustic chemicals
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute
CFM - Cubic Feet per Minute
FPM - Feet per Minute
GHT - Garden Hose Thread
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
in/lbs - Inch Pounds
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
PSI - Pounds per Square Inch
V - Volts
- Instructions Hyperlink
2
07610-001-76-22-N
SPECIFICATIONS
AJ-44 DIMENSIONS
G F H
Front
Top
J
31
1
4
[795 mm]
26
1
2
[673 mm]
36 [914 mm]
6
1
2
[165 mm]
Front
Top
7
1
4
[185 mm]
14 [357 mm]
30 [763 mm]
20
3
4
[527 mm]
14
3
4
[375 mm]
11
3
4
[298 mm]
8
3
4
[222 mm]
J
H
FG
Gas Booster
Gas Booster can be located anywhere,
but must be 6 [154 mm] MIN from the machine.
1
4
[32 mm]
1
Machine
Drain Line
1 1/2 [38 mm]
MIN, Must NOT
Be Reduced.
Pitch 1/4 [6 mm]
per ft.
Must Install Machine
Drain Line above
3 [76 mm] MIN
Floor Drain or Sink
1 1/2
[38 mm]
MIN
Air-gap
Left-to-Right
21 [535 mm]
44 [1118 mm]
Table-to-Table
52 [1321 mm]
62 [1575 mm]
Overall
4 [102 mm] MIN
14 [355 mm]
MIN
B
A
75 [1919 mm]
1
2
62 [1590 mm]
1
2
4 [102 mm]
8 [203 mm]
7 [178 mm]
18 [467 mm]
1
2
60 [1530 mm]
1
4
29 [737 mm]
10 [254 mm]
B
D
E
6 [152 mm]
C
7 [178 mm]
7 [178 mm]
DRIVE KEY
STROKE
LEGEND
A - Water Inlet
(3/4" NPT, 110–140 °F MIN)
B - Electrical Connection
C - Drain Connection (1 1/2" NPT)
D - Vent Collar - Optional
E - Vent Cowl - Standard
F - Water Inlet for Booster
(3/4" NPT, 110–140 °F)
G - Water Outlet to Machine
(3/4" NPT, 180 °F)
H - Gas Connection (3/4" NPT)
J - Vent Pipe Connection (4” OD)
All dimensions from the floor can be
increased 1” using the machine’s
adjustable feet.
Items in red are not supplied
with the machine.
4 [102 mm] x 16 [406 mm]
Cut-out in Vent Cowl/Splash Shield.
Shipped with Cover Plate.
Scrap Trough
6 [165 mm]
1
2
8 [203 mm]
34 [864 mm]
8
1
2
[218 mm]
21 [533 mm]
25 [635 mm]
12 [307 mm]
25 [635 mm]
1
2
[15 mm]
84 [2134 mm]
CLEARANCE
Left Right
66
1
2
[1692 mm]
1 [25 mm]
65
1
2
[1665 mm]
25 [635 mm]
A
B
C
DOOR OPEN
DRIVE
UNIT
DRIVE
UNIT
07610-001-76-22-N
3
SPECIFICATIONS
AJ-44 DIMENSIONS
G F H
J
31
1
4
[795 mm]
26
1
2
[673 mm]
36 [914 mm]
6
1
2
[165 mm]
Front
Top
7
1
4
[185 mm]
14 [357 mm]
30 [763 mm]
20
3
4
[527 mm]
14
3
4
[375 mm]
11
3
4
[298 mm]
8
3
4
[222 mm]
J
H
FG
Gas Booster
Gas Booster can be located anywhere,
but must be 6 [154 mm] MIN from the machine.
1
4
[32 mm]
1
Right-to-Left
4 [102 mm]
8 [203 mm]
7 [178 mm]
10 [254 mm]
B
D
E
6 [152 mm]
C
7 [178 mm]
LEGEND
A - Water Inlet
(3/4" NPT, 110–140 °F MIN)
B - Electrical Connection
C - Drain Connection (1 1/2" NPT)
D - Vent Collar - Optional
E - Vent Cowl - Standard
F - Water Inlet for Booster
(3/4" NPT, 110–140 °F)
G - Water Outlet to Machine
(3/4" NPT, 180 °F)
H - Gas Connection (3/4" NPT)
J - Vent Pipe Connection (4” OD)
All dimensions from the floor can be
increased 1” using the machine’s
adjustable feet.
Items in red are not supplied
with the machine.
44 [1118 mm]
Table-to-Table
52 [1321 mm]
62 [1575 mm]
Overall
8 [203 mm]
21 [535 mm]
B
14 [355 mm] MIN
4 [102 mm] x 16 [406 mm]
Cut-out in Vent Cowl/Splash Shield.
Shipped with Cover Plate.
Scrap Trough
4 [102 mm] MIN
7 [178 mm]
DRIVE KEY
STROKE
75 [1919 mm]
1
2
62 [1590 mm]
1
2
60 [1530 mm]
1
4
29 [737 mm]
Top
Machine
Drain Line
1 1/2 [38 mm]
MIN, Must NOT
Be Reduced.
Pitch 1/4
[6 mm] per ft.
Must Install
Machine Drain
Line above
3 [76 mm] MIN
Floor Drain
or Sink
1 1/2
[38 mm]
MIN
Air-gap
34 [864 mm]
8
1
2
[218 mm]
21 [533 mm]
25 [635 mm]
12 [307 mm]
25 [635 mm]
1
2
[15 mm]
84 [2134 mm]
CLEARANCE
Left Right
66
1
2
[1692 mm]
1 [25 mm]
65
1
2
[1665 mm]
25 [635 mm]
A
B
C
DOOR OPEN
DRIVE
UNIT
DRIVE
UNIT
18 [457 mm]
A
6 [165 mm]
1
2
4
07610-001-76-22-N
SPECIFICATIONS
AJ-66 DIMENSIONS
22 [559 mm]
Pre-Wash
G F H
Front
Top
34 [864 mm]
8
1
2
[218 mm]
21 [533 mm]
25 [635 mm]
12 [307 mm]
25 [635 mm]
1
2
[15 mm]
84 [2134 mm]
CLEARANCE
Left Right
66
1
2
[1692 mm]
65
1
2
[1665 mm]
A
B
C
J
31
1
4
[795 mm]
26
1
2
[673 mm]
36 [914 mm]
6
1
2
[165 mm]
Front
Top
7
1
4
[185 mm]
14 [357 mm]
30 [763 mm]
20
3
4
[527 mm]
14
3
4
[375 mm]
11
3
4
[298 mm]
8
3
4
[222 mm]
J
H
FG
Gas Booster
Gas Booster can be located anywhere,
but must be 6 [154 mm] MIN from the machine.
1
4
[32 mm]
1
Machine
Drain Line
1 1/2 [38 mm]
MIN, Must NOT
Be Reduced.
Pitch 1/4 [6 mm]
per ft.
Must Install Machine
Drain Line above
3 [76 mm] MIN
Floor Drain or Sink
1 1/2
[38 mm]
MIN
Air-gap
Left-to-Right
21 [535 mm]
8 [203 mm]
44 [1118 mm]
Base Unit
4 [102 mm] MIN
14 [355 mm]
MIN
B
75 [1919 mm]
1
2
62 [1590 mm]
1
2
4 [102 mm]
60 [1530 mm]
1
4
29 [737 mm]
10 [254 mm]
B
6 [152 mm]
7 [178 mm]
7 [178 mm]
DRIVE KEY
STROKE
LEGEND
A - Water Inlet
(3/4" NPT, 110–140 °F MIN)
B - Electrical Connection
C - Drain Connection (1 1/2" NPT)
D - Vent Collar - Optional
E - Vent Cowl - Standard
F - Water Inlet for Booster
(3/4" NPT, 110–140 °F)
G - Water Outlet to Machine
(3/4" NPT, 180 °F)
H - Gas Connection (3/4" NPT)
J - Vent Pipe Connection (4” OD)
K - Pre-wash Water Inlet
(3/4" NPT, 110–140 °F)
L - Cold Water Thermostat - Optional
(3/4" NPT)
All dimensions from the floor can be
increased 1” using the machine’s
adjustable feet.
Items in red are not supplied
with the machine.
4 [102 mm] x 16 [406 mm]
Cut-out in Vent Cowl/Splash Shield.
Shipped with Cover Plate.
Scrap Trough
74 [1880 mm]
84 [2134 mm] Overall
66 [1676 mm] Table-to-Table
K
K
L
D
E
C
5 [127 mm]
L
A
6 [165 mm]
1
2
27 [687 mm]
8 [203 mm]
18 [467 mm]
24 [609 mm]
23 [598 mm]
1
2
1
2
DOOR OPEN
31 [787 mm]
DRIVE
UNIT
DRIVE
UNIT
07610-001-76-22-N
5
SPECIFICATIONS
AJ-66 DIMENSIONS
G F H
34 [864 mm]
8
1
2
[218 mm]
21 [533 mm]
25 [635 mm]
12 [307 mm]
25 [635 mm]
1
2
[15 mm]
84 [2134 mm]
CLEARANCE
Left Right
66
1
2
[1692 mm]
65
1
2
[1665 mm]
31 [787 mm]
A
B
C
J
31
1
4
[795 mm]
26
1
2
[673 mm]
36 [914 mm]
6
1
2
[165 mm]
Front
Top
7
1
4
[185 mm]
14 [357 mm]
30 [763 mm]
20
3
4
[527 mm]
14
3
4
[375 mm]
11
3
4
[298 mm]
8
3
4
[222 mm]
J
H
FG
Gas Booster
Gas Booster can be located anywhere,
but must be 6 [154 mm] MIN from the machine.
1
4
[32 mm]
1
Right-to-Left
75 [1919 mm]
1
2
62 [1590 mm]
1
2
4 [102 mm]
60 [1530 mm]
1
4
29 [737 mm]
10 [254 mm]
6 [152 mm]
7 [178 mm]
7 [178 mm]
DRIVE KEY
STROKE
LEGEND
A - Water Inlet
(3/4" NPT, 110–140 °F MIN)
B - Electrical Connection
C - Drain Connection (1 1/2" NPT)
D - Vent Collar - Optional
E - Vent Cowl - Standard
F - Water Inlet for Booster
(3/4" NPT, 110–140 °F)
G - Water Outlet to Machine
(3/4" NPT, 180 °F)
H - Gas Connection (3/4" NPT)
J - Vent Pipe Connection (4” OD)
K - Pre-wash Water Inlet
(3/4" NPT, 110–140 °F)
L - Cold Water Thermostat - Optional
(3/4" NPT)
All dimensions from the floor can be
increased 1” using the machine’s
adjustable feet.
Items in red are not supplied
with the machine.
K
L
D
E
C
8 [203 mm]
14 [355 mm] MIN
4 [102 mm] x 16 [406 mm]
Cut-out in Vent Cowl/Splash Shield.
Shipped with Cover Plate.
Scrap Trough
22 [559 mm]
Pre-Wash
44 [1118 mm]
Base Unit
66 [1676 mm] Table-to-Table
74 [1880 mm]
84 [2134 mm] Overall
24 [609 mm]
23 [598 mm]
1
2
24 [610 mm]
4 [102 mm] MIN
K
L
5 [127 mm]
21 [535 mm]
A
6 [165 mm]
1
2
B
Machine
Drain Line
1 1/2 [38 mm]
MIN, Must NOT
Be Reduced.
Pitch 1/4
[6 mm] per ft.
Must Install
Machine Drain
Line above
3 [76 mm] MIN
Floor Drain
or Sink
1 1/2
[38 mm]
MIN
Air-gap
Front
Top
8 [203 mm]
DOOR OPEN
DRIVE
UNIT
DRIVE
UNIT
B
34 [864 mm]
A
32 [813 mm]
6
07610-001-76-22-N
SPECIFICATIONS
AJ-80 DIMENSIONS
G F H
Front
34 [864 mm]
8
1
2
[218 mm]
21 [533 mm]
25 [635 mm]
12 [307 mm]
25 [635 mm]
1
2
[15 mm]
84 [2134 mm]
CLEARANCE
Left Right
66
1
2
[1692 mm]
65
1
2
[1665 mm]
A
B
C
J
31
1
4
[795 mm]
26
1
2
[673 mm]
36 [914 mm]
6
1
2
[165 mm]
Front
Top
7
1
4
[185 mm]
14 [357 mm]
30 [763 mm]
20
3
4
[527 mm]
14
3
4
[375 mm]
11
3
4
[298 mm]
8
3
4
[222 mm]
J
H
FG
Gas Booster
Gas Booster can be located anywhere,
but must be 6 [154 mm] MIN from the machine.
1
4
[32 mm]
1
Machine
Drain Line
1 1/2 [38 mm]
MIN, Must NOT
Be Reduced.
Pitch 1/4 [6 mm]
per ft.
Must Install Machine
Drain Line above
3 [76 mm] MIN
Floor Drain or Sink
1 1/2
[38 mm]
MIN
Air-gap
Left-to-Right
44 [1118 mm]
Base Unit
75 [1919 mm]
1
2
62 [1590 mm]
1
2
4 [102 mm]
60 [1530 mm]
1
4
29 [737 mm]
10 [254 mm]
B
6 [152 mm]
7 [178 mm]
7 [178 mm]
DRIVE KEY
STROKE
LEGEND
A - Water Inlet
(3/4" NPT, 110–140 °F MIN)
B - Electrical Connection
C - Drain Connection (1 1/2" NPT)
D - Vent Collar - Optional
E - Vent Cowl - Standard
F - Water Inlet for Booster
(3/4" NPT, 110–140 °F)
G - Water Outlet to Machine
(3/4" NPT, 180 °F)
H - Gas Connection (3/4" NPT)
J - Vent Pipe Connection (4” OD)
K - Pre-wash Water Inlet
(3/4" NPT, 110–140 °F)
L - Cold Water Thermostat - Optional
(3/4" NPT)
All dimensions from the floor can be
increased 1” using the machine’s
adjustable feet.
Items in red are not supplied
with the machine.
88 [2238 mm]
98 [2489 mm] Overall
80 [2035 mm] Table-to-Table
K
L
D
E
C
8 [203 mm]
21 [535 mm]
14 [355 mm]
MIN
4 [102 mm] x 16 [406 mm]
Cut-out in Vent Cowl/Splash Shield.
Shipped with Cover Plate.
Scrap Trough
Top
4 [102 mm] MIN5 [127 mm]
A
6 [165 mm]
1
2
K
L
B
36 [914 mm]
Pre-Wash
41 [1043 mm]
24 [609 mm]
23 [598 mm]
1
2
8 [203 mm]
18 [467 mm]
1
2
DOOR OPEN
31 [787 mm]
DRIVE
UNIT
DRIVE
UNIT
07610-001-76-22-N
7
SPECIFICATIONS
AJ-80 DIMENSIONS
G F H
Front
34 [864 mm]
8
1
2
[218 mm]
21 [533 mm]
25 [635 mm]
12 [307 mm]
25 [635 mm]
1
2
[15 mm]
84 [2134 mm]
CLEARANCE
Left Right
66
1
2
[1692 mm]
65
1
2
[1665 mm]
31 [787 mm]
A
B
C
J
31
1
4
[795 mm]
26
1
2
[673 mm]
36 [914 mm]
6
1
2
[165 mm]
Front
Top
7
1
4
[185 mm]
14 [357 mm]
30 [763 mm]
20
3
4
[527 mm]
14
3
4
[375 mm]
11
3
4
[298 mm]
8
3
4
[222 mm]
J
H
FG
Gas Booster
Gas Booster can be located anywhere,
but must be 6 [154 mm] MIN from the machine.
1
4
[32 mm]
1
Right-to-Left
44 [1118 mm]
Base Unit
4 [102 mm]
B
6 [152 mm]
7 [178 mm]
LEGEND
A - Water Inlet
(3/4" NPT, 110–140 °F MIN)
B - Electrical Connection
C - Drain Connection (1 1/2" NPT)
D - Vent Collar - Optional
E - Vent Cowl - Standard
F - Water Inlet for Booster
(3/4" NPT, 110–140 °F)
G - Water Outlet to Machine
(3/4" NPT, 180 °F)
H - Gas Connection (3/4" NPT)
J - Vent Pipe Connection (4” OD)
K - Pre-wash Water Inlet
(3/4" NPT, 110–140 °F)
L - Cold Water Thermostat - Optional
(3/4" NPT)
All dimensions from the floor can be
increased 1” using the machine’s
adjustable feet.
Items in red are not supplied
with the machine.
88 [2238 mm]
98 [2489 mm] Overall
80 [2035 mm] Table-to-Table
K
L
D
E
C
8 [203 mm]
36 [914 mm]
Pre-Wash
24 [609 mm]
23 [598 mm]
1
2
21 [533mm]
K
L
B
Machine
Drain Line
1 1/2 [38 mm]
MIN, Must NOT
Be Reduced.
Pitch 1/4
[6 mm] per ft.
Must Install
Machine Drain
Line above
3 [76 mm] MIN
Floor Drain
or Sink
1 1/2
[38 mm]
MIN
Air-gap
14 [355 mm] MIN
4 [102 mm] x 16 [406 mm]
Cut-out in Vent Cowl/Splash Shield.
Shipped with Cover Plate.
Scrap Trough
4 [102 mm] MIN 5 [127 mm]
Top
6 [165 mm]
1
2
A
42 [1069 mm]
41 [1043 mm]
7 [178 mm]
DRIVE KEY
STROKE
75 [1919 mm]
1
2
62 [1590 mm]
1
2
60 [1530 mm]
1
4
29 [737 mm]
10 [254 mm]
8 [203 mm]
DOOR OPEN
DRIVE
UNIT
DRIVE
UNIT
8
07610-001-76-22-N
SPECIFICATIONS
SIDE-LOADER DIMENSIONS
23” or 30” depending on
the width of the side-loader.
Conveyor
Dishwasher
Length
8” or 15” depending on the
width of the side-loader.
4 1/2”
Minimum
25”
Dishmachine
5”
12 1/2”
14 1/2”
29”
1 1/2” Table Roll
20 3/4”
Opening
1”
A A
1/2”
Minimum
1/2”
Dishtable
Use silicone
between table
and lip of
side-loader
to prevent
leakage
Wall of side-loader
Dishmachine
Center-line
Splash Shield
Vent Connection
Opening
1 1/2” drain, connected
to dishmachine drain line.
Conveyor
Dishmachine
Section A-A
Left-to-Right
07610-001-76-22-N
9
SPECIFICATIONS
SIDE-LOADER DIMENSIONS
14 1/2”
29”
8” or 15” depending on the
width of the side-loader.
23” or 30” depending on
the width of the side-loader.
Conveyor
Dishmachine
Length
4 1/2”
Minimum
12 1/2”
25”
Dishmachine
5”
1 1/2” Table Roll
20 3/4”
Opening
1”
1/2”
Minimum
Dishtable
1/2”
Wall of side-loader
Use silicone
between table
and lip of
side-loader to
prevent leakage
Conveyor
Dishmachine
Dishmachine
Center-line
Vent Connection Opening
Splash
Shield
AA
1 1/2” drain, connected to
dishmachine drain line.
14 1/2”
29”
8” or 15” depending on the
width of the side-loader.
23” or 30” depending on
the width of the side-loader.
Conveyor
Dishmachine
Length
4 1/2”
Minimum
12 1/2”
25”
Dishmachine
5”
1 1/2” Table Roll
20 3/4”
Opening
1”
1/2”
Minimum
Dishtable
1/2”
Wall of side-loader
Use silicone
between table
and lip of
side-loader to
prevent leakage
Conveyor
Dishmachine
Dishmachine
Center-line
Vent Connection Opening
Splash
Shield
AA
1 1/2” drain, connected to
dishmachine drain line.
Section A-A
Right-to-Left
10
07610-001-76-22-N
SPECIFICATIONS
SIDE-LOADER & TABLE INSTALL
Refer to chart above.
23 or 30
[584 or 762 mm]
10
[254 mm]
23” SIDE-LOADER DIMENSIONS
30” SIDE-LOADER DIMENSIONS
MODEL
AJ-44
AJ-66
AJ-80
MODEL
AJ-44
AJ-66
AJ-80
DIMENSIONS
75”
97”
111”
DIMENSIONS
82”
104”
118”
Left-to-Right shown.
Depending on the width of the
side-loader.
34
[864 mm]
4
[102 mm]
21 [533 mm]
Rack Rail Height
above Table
1/4 [6 mm] - 5/16 [8 mm]
Table
Use Silicone Sealer
between Table and
Lip of Machine to
Prevent Leaks
Tub
Rack Rail
3/4 [19 mm]
Table Turndown
Flange 3/4 [19 mm] MAX
Tub Will Accept a
Table Flange up to
24 7/8 [632 mm]
Side-loader Install
Table Install
07610-001-76-22-N
11
SPECIFICATIONS
OPERATING PARAMETERS
OPERATING SPECIFICATIONS
AJ-44/66/80
Racks per Hour 248
Dishes per Hour 6200
Glasses per Hour 8928
Pre-wash
Tank Capacity (Gallons) 16
Pump Capacity, AJX-66 (GPM) 120
Pump Capacity, AJX-80 (GPM) 270
Wash
Tank Capacity (Gallons) 15.4
Pump Capacity (GPM) 270
Ventilation Requirements (CFM)
Input End 200
Output End 400
Total 600
Conveyor Speed (FPM)
AJ-44/66 6.9
AJ-80 7.5
Gallons per Rack
AJ-44/66/80 0.94
Motor Characteristics
Drive Motor (HP) 1/4
Wash Motor (HP) 2
Pre-wash Motor, AJ-66 (HP) 1
Pre-wash Motor, AJ-80 (HP) 2
WATER REQUIREMENTS
AJ-44/66/80
Minimum Wash Temperature (°F/°C) 150/66
Minimum Power Rinse Temperature (°F/°C) 160/71
Minimum Rinse Temperature (°F/°C) 180/82
Pre-wash Temperature (°F/°C) 110–140/43–60
Flow Pressure (PSI) 20 ± 5
Flow Rate (GPM) 3.9
Water Line Size (NPT) 3/4”
Drain Line Size (NPT) 1 1/2”
Always refer to the machine data plate for specic electrical and water requirements. The material provided on
this page is for reference only and is subject to change without notice.
NOTICE
i
12
07610-001-76-22-N
All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact
electrical information for this machine. All electrical work performed on machines should be done in accordance
with applicable local, state, territorial, and national codes. Work should only be performed by qualied electricians and
authorized service agents.
Note that all electrical wiring used in the machine must be rated, at a minimum, for 212 °F (100 °C), and that only copper
conductors must be used.
Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. The manufacturer
assumes incoming voltages will be either 208, 230, or 460 Volts. Some of the heating elements used in the machines are
actually rated for other voltages, such as 240 or 480 Volts. Always verify the amperage draw of the machine in operation
when sizing circuit protection.
The gas booster has its own electrical connection and requires a separate service. Amperage loads for machine are listed
on the machine data plate. See manufacturer's documentation for amperage loads of gas booster.
Available Electrical Characteristics:
i
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
AJ-44CGP
Volts Phase Freq
Wash
Motor
Drive
Motor
Recirculating
Pump
Total Load MCA MOP
208 1 60 Hz 8.7 A 1.8 A 1.7 A 12.2 A 14.4 A 20 A
230 1 60 Hz 9.6 A 1.8 A 1.7 A 13.1 A 15.5 A 25 A
208 3 60 Hz 5.8 A 1.2 A 1.7 A 8.7 A 10.2 A 15 A
230 3 60 Hz 5.7 A 1.1 A 1.7 A 8.5 A 9.9 A 15 A
460 3 60 Hz 2.9 A 0.6 A 1.7 A 5.1 A 5.8 A 15 A
Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with
your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.
Numbers in this manual are for reference and may change without notice.
On three-phase machines, imbalanced wild leg goes to L3. Also see the Motor Rotation section.
NOTICE
AJ-66CGP
Volts Phase Freq
Wash
Motor
Pre-wash
Motor
Drive
Motor
Recirculating
Pump
Total Load MCA MOP
208 1 60 Hz 8.7 A 6.2 A 1.8 A 1.7 A 18.4 A 20.6 A 25 A
208 3 60 Hz 5.8 A 3.3 A 1.2 A 1.7 A 12.0 A 13.5 A 15 A
230 3 60 Hz 5.7 A 3.2 A 1.1 A 1.7 A 11.7 A 13.1 A 15 A
380 3 50 Hz 5.1 A 1.8 A 0.9 A 1.7 A 9.5 A 10.8 A 15 A
460 3 60 Hz 2.9 A 1.6 A 0.6 A 1.7 A 6.7 A 7.4 A 15 A
• 208 V, 60 Hz, Single-phase
• 230 V, 60 Hz, Single-phase
• 208 V, 60 Hz, Three-phase
• 230 V, 60 Hz, Three-phase
• 380 V, 50 Hz, Three-phase
• 460 V, 60 Hz, Three-phase
i
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Jackson AJ-44CGP Installation, Operation And Service Manual

Jackson
Brand
Jackson
Model
AJ-44CGP
Type
Installation, Operation And Service Manual
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