Dynojet Dynoware RT Installation guide

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide.

This manual is copyrighted by Dynojet Research, Inc., hereafter referred to as Dynojet,

and all rights are reserved. This manual, and the software described in it, is furnished

under license and may only be used or copied in accordance with the terms of such license.

This manual is furnished for informational use only, is subject to change without notice,

and should not be construed as a commitment by Dynojet. Dynojet assumes no

responsibility or liability for any error or inaccuracies that may appear in this manual.

Except as permitted by such license, no part of this manual may be reproduced, stored in a

retrieval system, or transmitted, in any form or by any means, electronic, mechanical,

recording, or otherwise, without the prior written permission of Dynojet.

The Dynojet logo is a trademark of Dynojet Research, Inc.

Any trademarks, trade names, service marks, or service names owned or registered by any

other company and used in this guide are the property of their respective companies.

Dynojet Research, Inc., 2191 Mendenhall Drive, North Las Vegas, Nevada 89081, USA.

Printed in USA.

Part Number: 98200057 Version 5 (08/2018)

#

RECORD

Dynamometer Number:

#

RECORD

Eddy Current Brake Number:

i

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

T

ABLE

OF

C

ONTENTS

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Chapter 1 Introduction

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Computer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

DynoWare RT Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Main Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Network Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Chapter 2 Model 424 DynoWare RT Upgrade

without Eddy Current Brake

Unpacking the DynoWare RT Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Remove the DynoWare EX Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Removing the Pit Covers—In Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Removing the Logo Panels—Above Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Removing the Pickup Card, Bracket, and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Removing the Breakout Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

DynoWare RT Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Installing the Speed Pickup Card and Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Aligning the Speed Pickup Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Identifying the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Removing the DynoWare EX Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Routing the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Replace Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Installing the Pit Covers—In Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Installing the Logo Panel—Above Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

ii

TABLE OF CONTENTS

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

ii

Chapter 3 Model 424 DynoWare RT Upgrade

with Eddy Current Brake

Unpacking the DynoWare RT Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Remove the DynoWare EX Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Removing the Pit Covers—In Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Removing the ECB Top Covers and Logo Panel—Above Ground Dynos . . . . . . . 3-6

Removing the Theta Controller—In Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Removing the Theta Controller—Above Ground Dynos . . . . . . . . . . . . . . . . . . . . . 3-8

Removing the Pickup Card and Breakout Board—In Ground Dynos . . . . . . . . . . 3-9

Removing the Pickup Card and Breakout Board—Above Ground Dynos . . . . . 3-10

DynoWare RT Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Installing the Split Disk and Speed Pickup Card . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Aligning the Speed Pickup Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Installing the Eddy Current Brake Driver—Above Ground Dynos . . . . . . . . . . . . 3-15

Installing the Eddy Current Brake Driver—In Ground Dynos . . . . . . . . . . . . . . . . 3-16

Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Identifying the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Removing the DynoWare EX Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

Routing the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

Replace Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Replacing the Covers—Above Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Replacing the Covers—In Ground Dynos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

Load Cell Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Chapter 4 Basic Dyno Operation

Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Connecting the RPM Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

RPM Pickup Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Connecting the Secondary Inductive Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Connecting the Primary Inductive Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Grounding the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Pre-Run Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Before Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Engine Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

After Engine Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Making a Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Things to Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Verifying the SAAR Brake Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Maintaining the SAAR Brake Shoe Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Dynos with 4WD Attachment—Things to Check . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-i

iii

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

W

ARNINGS

Disclaimers

Dynojet Research, Inc. (Dynojet) makes no representation or warranties with respect to the contents

hereof and specifically disclaims any implied warranties of merchantability for any particular purpose.

Dynojet reserves the right to revise this publication and to make changes from time to time in the

content hereof without obligation of Dynojet to notify any person of such revision or changes.

Dynojet is not responsible for false operation due to unexpected dynamometer operation such as may

be caused by static, software bugs, hardware failure, etc.

Dynojet is not responsible for damage resulting from improper installation of the dynamometer or

from improper service rendered to the dynamometer. Dynojet is not responsible for damage incurred

due to alteration of the dynamometer or components, use of unapproved parts, or abuse to the

dynamometer.

Do not connect or disconnect cables or components on the dynamometer with the power on.

Always wear protective clothing, ear protection, and eye protection (goggles, safety glasses) when using

and servicing the dynamometer.

CAUTION

Equipment Power Requirements

The dynamometer has specific power requirements. Connecting the dynamometer to the incorrect

voltage will void the dynamometer warranty. Installation may require a licensed electrician.

Potentially Lethal Voltages

Components attached to and within the dynamometer operate with potentially lethal voltages. To

provide the greatest assurance of safety, the AC power cord(s) must be disconnected from the power

source before servicing electrical components or wiring. Disconnect all power cords before servicing

electrical components for the greatest assurance of safety.

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

iv

WARNINGS

Electrostatic Discharge Precautions

Electrostatic Discharge

Electrostatic Discharge (ESD), or static shock, can damage electronic components within the

dynamometer. The damage may occur at the time of an ESD occurrence, or the shock may degrade the

component, resulting in a premature component failure later. To avoid ESD damage, always practice

good ESD control precautions when servicing the dynamometer. Dynojet designs its dynamometers

to be very tolerant of static shocks by the users, but the electronics are vulnerable when the electronics

are exposed. ESD occurs as a result of a difference of potential between two objects when the two objects

touch. Damage occurs as a result of the energy released when the discharge (touch) occurs. The

difference of potential can accumulate by as simple an action as a user moving across carpet or a seat.

If that person’s energy is discharged directly to the electronics, the electronics can be damaged.

Precautions

To protect against ESD damage, you must eliminate the difference of potential before the electronics

are handled. Touch the chassis of the dynamometer before touching any of the electronics. By touching

the chassis, you discharge any static shocks to the chassis instead of to the electronics.

If you are holding a circuit board or dynamometer component in your hand when you approach the

machine, touch the chassis of the dynamometer with your hand before installing the circuit board or

component.

When handling a circuit board or component to someone, touch that person with your hand first, then

hand them the component.

Always carry circuit boards in anti-static bags when the boards are exposed (removed from the

dynamometer).

CAUTION

Battery Fire and Explosion Hazards

There is a danger of explosion if the battery is incorrectly replaced. Replace only with the same or

equivalent type recommended by the manufacturer. Discard used batteries according to the

manufacturer’s instructions.

Automotive Batteries

In operation, batteries generate and release flammable hydrogen gas. They must always be assumed

to contain this gas which, if ignited by a burning cigarette, naked flame or spark, may cause battery

explosion with dispersion of casing fragments and corrosive liquid electrolyte. Carefully follow

manufacturer's instructions for installation and service. Keep away all sources of gas ignition and do

not allow metallic articles to simultaneously contact the negative and positive terminals of a battery.

Do not allow the positive and negative terminals to short-circuit. The dynamometer chassis is tied to

the negative side of the battery. Do not short between the positive battery terminal or the starter

connections to the chassis. In addition, make sure metal tools such as screw drivers, wrenches, and

torque wrenches do not come in contact with the negative and positive terminals of the battery. Short

circuiting the terminals of the battery can cause burn injuries, damage to the dynamometer, or trigger

explosions.

Charging

Batteries being charged will generate and release flammable hydrogen gas. Charging space should be

ventilated. Keep battery vent caps in position. Prohibit smoking and avoid creation of flames and sparks

nearby.

Wear protective clothing, eye and face protection, when charging or handling batteries.

v

Version 5 DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

WARNINGS

CAUTION

Grounding Requirements

Always ground the vehicle to the dynamometer. Never operate the dynamometer without properly

grounding the vehicle to the dynamometer.

Other Potential Hazards

The AC power outlet shall be installed near the equipment and it shall be easily accessible to allow for

disconnect before service.

The dynamometer should be located in a well ventilated area. There is a carbon monoxide hazard with

all internal combustion engines. Engine exhaust contains poisonous carbon monoxide gas. Breathing

it could cause death.

Any dynamometer room design must incorporate sufficient exhaust extraction.

Always wear proper ear and eye protection when operating the dynamometer.

Never operate the dynamometer with the covers removed.

Never stand behind the dynamometer when in operation.

Never operate the dynamometer when there is excessive vibration or noise. Resolve these problems

before proceeding.

Never fuel the vehicle on the dynamometer unless appropriate safety measures are taken.

Verify brake operation before beginning any dynamometer testing.

Verify the vehicle is properly secured to the dynamometer.

Verify the vehicle is properly grounded to the dynamometer.

Never operate the blowers without the guards installed.

Exercise care with any dynamometer testing; portions of the dynamometer and vehicle may become

hot.

As with any equipment using electricity and having moving parts, there are potential hazards. To use

this dynamometer safely, the operator should become familiar with the instructions for operation of

the dynamometer and always exercise care when using it.

Do not repair or replace any part of the dynamometer or attempt any servicing unless specifically

recommended in published user-repair instructions that you understand and have the skills to carry

out.

1-1

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

CHAPTER 1

I

NTRODUCTION

Thank you for purchasing the DynoWare RT upgrade for your Dynojet model 424

dynamometer. This upgrade gives you the latest Dynojet dynamometer electronics,

the latest software, and future upgrades to the software giving you the power to get the

maximum performance out of vehicles you evaluate. Whether you are new to the

benefits of a chassis dynamometer or an experienced performance leader, the

repeatability and diagnostic tools of Power Core software and a Dynojet dynamometer

will give you the professional results you require.

This document provides instructions for removing the DynoWare EX and installing

the DynoWare RT upgrade to Dynojet’s model 424 dynamometers (dyno). This

document will walk you through the installation and basic dyno operation using

DynoWare RT and Power Core software. To ensure safety and accuracy in the

procedures, perform the procedures as they are described.

Document Part Number: 98200057

Version 5

Last Updated: 08-20-2018

This chapter is divided into the following categories:

• Introduction, page 1-2

• Computer Specifications, page 1-3

• DynoWare RT Electronics, page 1-4

• Network Connections, page 1-6

CHAPTER 1

Introduction

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

1-2

INTRODUCTION

Before installing the DynoWare RT electronics on your Dynojet model 424 dyno,

please take a moment to read this guide for installation instructions, dyno features,

and other important information.

CONVENTIONS USED IN THIS MANUAL

The conventions used in this manual are designed to protect both the user and the

equipment.

TECHNICAL SUPPORT

For assistance, please contact Dynojet Technical Support at 1-800-992-4993, or write

to Dynojet at 2191 Mendenhall Drive, North Las Vegas, NV 89081.

Visit us on the World Wide Web at www.dynojet.com and www.winpep.com where

Dynojet provides state of the art technical support, on-line shopping, and press

releases about our latest product lines. Try our remote support assistance or watch

one of our informative videos.

Access the electronic version of this guide along with additional accessory guides,

software guides, and the latest technical bulletins at www.dynojet.com/downloads.

example of convention description

CAUTION

The Caution icon indicates a potential hazard to the

dynamometer equipment. Follow all procedures

exactly as they are described and use care when

performing all procedures.

The Warning icon indicates potential harm to the

person performing a procedure and the dynamometer

equipment.

#

RECORD

The Record # icon reminds you to record your

dynamometer and eddy current brake (retarder)

serial number on the inside cover of this manual.

Bold Highlights items you can select on in the software

interface, including buttons and menus.

> The arrow indicates a menu choice. For example,

“select File >Open” means “select the File menu,

then select the Open choice on the File menu.”

Blue Highlights items you can click on directing you to a

location with additional information.

1-3

INTRODUCTION

Introduction

Version 5 DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

COMPUTER SPECIFICATIONS

You will need to provide a computer system to run the Power Core software. Refer to

www.dynojet.com for the latest computer requirements.

GROUNDING REQUIREMENTS

You will need to ground the vehicle to the dyno before every run using the vehicle

grounding kit P/N 76100015. Never operate the dyno without first grounding the vehicle

to the dyno. Refer to “Grounding the Vehicle” on page 4-9.

CAUTION

Never operate the dyno without properly grounding the vehicle to the

dyno.

description minimum specifications recommended specifications

Operating System Windows 7 or later Windows 7 or later

Processor Dual Core Processor, 

2GHz or faster Intel Core i5 2.8GHz or faster

Memory 4GB System Ram 8GB System Ram or more

Hard Drive 100GB or larger

(54MB required for program) 500GB or larger

(54 MB required for program)

Monitor/Graphics Card 1280x1024 (SXGA) resolution or

higher 1600x900 resolution or higher

Network Adapter 1 free 10/100 Mbps

RJ45 Ethernet Port 1 free 100Mbps RJ45 Port or Wireless

External Media CD-Rom Drive CD-Rom Drive

Printer Printer, if prints are needed Color printer, if prints are needed

CHAPTER 1

DynoWare RT Electronics

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

1-4

DYNOWARE RT ELECTRONICS

The DynoWare RT electronics consists of a main module and a speed pickup. Optional

modules include the Air Fuel Ratio (AFR) module and the Eddy Current Brake (ECB)

driver. Use this section to identify the modules and connections. More detailed

information for configuring the DynoWare RT electronics can be found in the 

Power Core Help.

Figure 1-1: DynoWare RT Electronics

air fuel ratio

module

eddy current

brake driver

main module

speed pickup

1-5

INTRODUCTION

DynoWare RT Electronics

Version 5 DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

MAIN MODULE CONNECTIONS

A description of the main module symbols and connections follows.

use this port to use this port to

RPM Inputs Connect inductive and optical

RPM inputs. Auxiliary

Temperature Connect to an auxiliary input

for an infrared temperature

sensor.

Communication I/O Connect to auxiliary Dynojet

products such as the Power

Commander, Wideband 2, etc.

Auxiliary Switch Connect to the brake air

pressure switch on 248 and

older 224 dynos.

Communication I/O Connect to auxiliary dyno

electronics such as the

pendant, atmospheric module,

etc.

Emergency Stop Connects the dyno electronics

to the emergency stop input on

the 200i/250i dynos.

Communication I/O Connect to internal dyno

electronics and controllers

such as the ECB controller and

AFR module.

Network

Connection Connects the dyno electronics

to your computer or computer

network.

Drum Connect to the drum 1 and

drum 2 speed inputs and

digital brake outputs.

Refer to

Instructions Do not press this button unless

instructed to do so by a Dynojet

Technician. This button may

need to be pressed to update

the device.

12

Linx

!

C

Dynojet Research, Inc.

2191 Mendenhall Drive

N. Las Vegas, NV 89081

100-240 VAC

50-60 Hz

1.0 A

1

2

1234

Analog

Status

B

A

B

!

C

CHAPTER 1

DynoWare RT Electronics

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

1-6

NETWORK CONNECTIONS

The Dynojet DynoWare RT dyno electronics connects to your computer directly or

over a Local Area Network. If you have an existing network, connect the DynoWare RT

main module to a router or a network switch on your network. If you don't have an

existing network, you can create a network for the DynoWare RT by connecting the

main module to a router.

There are some advantages to connecting the DynoWare RT to a network, particularly

a wireless network. With DynoWare RT on a network, a single dedicated computer for

the dyno is no longer required. Any computer on the network can connect and operate

the dyno. A wireless connection allows you to control the dyno from inside the vehicle

without a cable running to the DynoWare RT main module.

Note: The DynoWare RT allows only one computer at a time to connect.

When the DynoWare RT main module is on a network connected to the internet,

automatic updates for both the DynoWare RT and software are possible.

Figure 1-2: DynoWare RT Network Connections

connection method auto updates multi-computer

connection wireless connection

Wireless Network

Internet Yes Yes Yes

Wireless Network

Router Yes Yes

Direct Connection

Point to Point

wireless network

internet and router direct connection

point to point

2-1

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

CHAPTER 2

M

ODEL

424 D

YNO

W

ARE

RT U

PGRADE

WITHOUT

E

DDY

C

URRENT

B

RAKE

This chapter will walk you through removing the DynoWare EX and installing the

DynoWare RT upgrade on your model 424 Dynojet Dynamometer without the eddy

current brake. To ensure safety and accuracy in the procedures, perform the

procedures as they are described.

This chapter is divided into the following categories:

• Unpacking the DynoWare RT Parts, page 2-2

• Remove the DynoWare EX Electronics, page 2-3

• DynoWare RT Installation, page 2-8

• Cable Routing, page 2-10

• Testing, page 2-17

• Replace Covers, page 2-18

CHAPTER 2

Unpacking the DynoWare RT Parts

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

2-2

UNPACKING THE DYNOWARE RT PARTS

Carefully remove the following parts, verify the contents, and set aside.

part description part description

power cord, 125V, 10A

P/N 318110301 pendant assembly

P/N 76100007

network cable

P/N 42900000 vehicle grounding kit

P/N 76100015

connector

P/N 44329902 CAN termination plug

P/N 76423045

socket (2)

P/N 44359120 primary inductive 

pickup (2)

P/N 76950201

ferrule (2)

P/N 44997102 secondary inductive 

pickup (2)

P/N 76950203

DynoWare RT main module

P/N 66100016 cable, speed pickup/brake,

35' (2)

P/N 76950547

remote atmos assembly

P/N 66400011 cable, CAN dyno user, 15'

P/N 76950798

*included with the optional

air fuel module

speed pickup (2)

P/N 68300002 cable, CAN control adapter

P/N 76950807

2-3

MODEL 424 DYNOWARE RT UPGRADE WITHOUT EDDY CURRENT

Remove the DynoWare EX Electronics

Version 5 DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

REMOVE THE DYNOWARE EX ELECTRONICS

Use the following instructions to remove the DynoWare EX electronics and wiring.

Note: If your 4WD dyno is equipped with only one eddy current brake, follow the

steps below for the dyno without an eddy current brake. Refer to “Remove the

DynoWare EX Electronics” on page 3-5 for the dyno with an eddy current brake.

Refer to Figure 3-20 on page 3-25 for routing the cables with one eddy current

brake.

REMOVING THE PIT COVERS—IN GROUND DYNOS

1 Using the dyno movement pendant, bring the dyno in to it’s shortest wheelbase

position.

2 Remove the two 3/8-16 x 3-inch bolts and seven 3/8-16 x 1/2-inch bolts securing

the left forward pit cover and set aside.

3 Remove the left forward pit cover and set aside.

4 Remove the two 1/4 x 5/8-inch torx head bolts and two 3/8 x 1.5-inch flange bolts

securing the 4WD bridge cover and set aside.

5 Remove the 4WD bridge cover and set aside.

6 Remove the center bolt securing the stationary bridge cover and set aside.

7 Remove the two 3/8-16 x 1/2-inch button-head flange bolts securing the

stationary bridge cover to each runner support pillar and set aside.

8 Remove the stationary bridge cover and set aside.

9 Remove the 3/8 x 1.5-inch flange bolt from each runner mount. Loosen the other

runner mount bolts (this allows you to remove the drum guard).

10 Remove the 3/8-16 x 1.25-inch button-head bolt securing the left drum guard on

the stationary dyno. Slide the drum guard out from under the runner mount and

set aside.

11 Remove the 1/4 x 5/8-inch torx bolt from the runner tie strap.

12 Remove the 3/8 x 5-inch bolt and 3/8-nut securing the runner assembly to the

runner mount on the 4WD dyno.

13 Slide the runner assembly towards the stationary dyno and out from under the

runner mount. This will make room for you to remove the runner extension.

14 Remove the two 1/4-20 torx screws securing the runner extension to the runner

assembly. Remove the two 1/4 x 1.5-inch bolts and two 1/4-20 nuts securing the

runner extension to the support leg.

15 Remove the 3/8 x 1.25-inch button-head bolt securing the left drum guard on the

4WD dyno. Slide the drum guard out from under the runner mount and set aside.

16 Continue with “Removing the Pickup Card, Bracket, and Cable” on page 2-6.

CHAPTER 2

Remove the DynoWare EX Electronics

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

2-4

Figure 2-1: Remove the Pit Covers

stationary bridge

cover

4WD bridge cover

stationary runner

mount

stationary drum

guard

4WD runner

mount

runner extension

runner assembly

4WD drum

guard

left forward pit cover

runner tie strap

slide runner assembly

back to access bolts

runner extension runner extension

support leg

support pillar

2-5

MODEL 424 DYNOWARE RT UPGRADE WITHOUT EDDY CURRENT

Remove the DynoWare EX Electronics

Version 5 DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

REMOVING THE LOGO PANELS—ABOVE GROUND DYNOS

Remove the logo panel from the speed pickup end of your above ground dynos.

1 Remove the five screws securing each logo panel and set aside.

2 Remove the logo panels and set aside.

3 You may wish to remove the bridge covers for easier access to the air hoses.

Figure 2-2: Remove the Logo Panels

logo panel

bridge covers

CHAPTER 2

Remove the DynoWare EX Electronics

DynoWare RT Upgrade for Model 424x Dynamometers Installation Guide

2-6

REMOVING THE PICKUP CARD, BRACKET, AND CABLE

Use the following instructions to remove the pickup card, bracket, and cable from both

the above and in ground dynos. Be sure to remove the pickup card, bracket, and cable

from the stationary and 4WD dyno.

1 Release the dyno brake using the red button on the pendant.

2 Rotate each drum until the pickup tab is aligned with the pickup card.

3 Set the brake and turn the dyno electronics off.

Note: You must line the pickup tab with the pickup card before removing the

Breakout board. The drum will not rotate once the Breakout board is removed.

4 Mark the position of the bracket. The new pickup card bracket must line up with

the position of the existing bracket. Be sure to mark both the stationary and 4WD

dyno bracket location.

5 Remove the two screws securing the bracket and set aside.

6 Remove the bracket.

Figure 2-3: Removing the Pickup Card Bracket

mark bracket position

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Dynojet Dynoware RT Installation guide

Dynojet Dynoware RT Installation guide

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