Deagostini Suzuki Hayabusa GSX 1300R User guide

Brand: Deagostini

Model: Suzuki Hayabusa GSX 1300R

Type: User guide

Pack 05

HAYABUSA

SUZUKI GSX 1300R

SUZUKI GSX 1300R HAYABUSA

CONTENTS

www.model-space.com

Stage 15: The right downpipe

Stage 16: The right silencer

Stage 17: The radiator

Page

Assembly Guide

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2,

82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway,

Suite 609, New York, NY 10010.

Not suitable for children under the age of 14.

is product is not a toy and is not designed or intended for use in play.

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 15 Area you are working on Detail

The right

downpipe

Right downpipe plate

Right silencer inlet

Right downpipe

Tools Prepare

Phillips screwdriver 2.3 × 5mm × 1 screw (Stage 11)

Your parts

Most motorcycles have a simple

exhaust system, in which the exhaust

gases from the engine pass through the

exhaust pipe or pipes to the silencer(s).

Positioned directly under the oil

pan, the four exhaust pipes from the

Hayabusa’s cylinders combine into two,

one positioned on each side of the bike

to distribute the weight evenly.

Place the end of one of the 2.3 × 5mm

screws (Stage 11) into the end of the right

downpipe. Tighten the 2.3 × 5mm screw into the

hole, keeping it as straight as possible

and leaving about a third of the threaded

portion visible.

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. You will be

using the downpipe assembly in the next

stage, so there is no need to store it away

at this point.

Remove the screw from the end of the

downpipe.

Insert the D-shaped end of the downpipe

into the corresponding hole in the right

downpipe plate.

Align the central holes on the two parts,

and then push the three pins on the

downpipe plate into the three holes in the

right silencer inlet.

Tighten the 2.3 × 5mm screw through the

silencer inlet into the left downpipe.

Locate and align the outlined holes and

projections on the right silencer inlet and

right downpipe plate.

Insert the screw removed in Step 3 into

the hole in the silencer inlet.

Align the outlined areas of the downpipe

and the downpipe plate.

Stage

complete!

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 16 Area you are working on Detail

The right silencer

Right silencer

Right silencer outlet

Prepare

Right downpipe (Stage 15)

Masking tape

Plastic bag

Pen

Your parts

The left and right silencers of the

Hayabusa play an important role in how

the bike handles. Having one exhaust

pipe and silencer on each side of the

bike to distribute the weight evenly

prevents the bike from becoming

unstable when cornering.

Locate the pin at the end of the silencer

furthest from the mounting bracket, and

the notch in the silencer outlet, both

circled above. Align the notch in the outlet with the pin

in the silencer.

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. The left and

right downpipe and silencer assemblies

are complete. They won’t be needed

again until you mount the engine on the

main frame, so until then, put them in a

plastic bag and keep them in a safe place.

Push the outlet into the silencer. Try to

keep it straight as you push it so that it

doesn’t get jammed.

Insert the silencer inlet into the silencer,

holding the downpipe at an angle to the

silencer, as shown.

Locate the two pins at the other end of

the silencer, and the two notches in the

silencer inlet at the end of the downpipe

from Stage 15, all circled above.

Place the strips of masking tape on the

right downpipe and the right silencer. This

will help you to distinguish them from the

left downpipe and silencer assembly from

Stage 14.

Push down rmly on the outlet, to make

sure it’s as far into the silencer as it will go.

Cut two strips of masking tape and write

the letter ‘R’ on them.

Align the pins of the silencer with the

notches of the inlet.

Be careful you don't push in the

direction of the downpipe

Stage

complete!

SUZUKI GSX 1300R Hayabusa: Assembly Guide

STAGE 17 Area you are working on Detail

The radiator

Radiator rear

Radiator front

Radiator cap and hose

Thermostat switch

and cable

2.3 × 6mm (silver)

tapping screws × 3

Radiator cap warning

sticker

Tools Prepare

Tweezers Plastic bag

Pen

Your parts

A 1,300cc engine needs a large

radiator to cool it. However, thanks

to the extremely aerodynamic

fairing around the engine, the

speed of the Hayabusa doesn’t

suer because of the larger

radiator, which can eectively and

eciently cool the massive engine.

Hold the radiator front and rear as shown.

Locate the four holes and projections

on each one, circled in blue, and the

mounting points, circled in red. Combine the two radiator halves by

inserting the projections of the rear into

the holes of the front.

Bottom

Top

Radiator rear

Radiator front

SUZUKI GSX 1300R Hayabusa: Assembly Guide

This stage is now complete. Be careful when storing the radiator, as

the hoses coming from the radiator cap and the thermostat switch

are quite delicate. Store the radiator along with the unused 2.3 ×

6mm screws in a plastic bag marked with the stage number.

Using tweezers, carefully remove the

radiator cap warning sticker from its

backing sheet. Fix the sticker in the centre

of the radiator cap (see Step 4).

Align the D-shaped projection on the

thermostat switch with the corresponding

hole in the rear of the radiator.

Locate the circled projection on the top

of the radiator and place the hole on the

underside of the radiator cap over it.

This photo shows the correct position of

the radiator cap warning sticker.

Push the thermostat fully into the hole in

the radiator.

Push the radiator cap straight down onto

the projection as far as it will go.

Match the shape

Stage

complete!

104104

SUZUKI GSX 1300R Hayabusa: Assembly Guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

Deagostini Suzuki Hayabusa GSX 1300R User guide

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