The Alemite 8120 Series, a large-capacity hose reel, is designed for industrial applications requiring long lengths of hose. Its robust construction, featuring a sturdy steel frame, ensures durability in demanding environments. The 8120 Series offers a variety of drive options, including electric, air, and hydraulic motors, making it suitable for a wide range of applications. With its large hose capacity and efficient winding system, the reel streamlines hose management and enhances productivity.
The Alemite 8120 Series, a large-capacity hose reel, is designed for industrial applications requiring long lengths of hose. Its robust construction, featuring a sturdy steel frame, ensures durability in demanding environments. The 8120 Series offers a variety of drive options, including electric, air, and hydraulic motors, making it suitable for a wide range of applications. With its large hose capacity and efficient winding system, the reel streamlines hose management and enhances productivity.
Service Guide
8120 Series
Alemite LLC
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
Copyright
©
2008 by Alemite LLC
This document contains confidential information that is the property of Alemite LLC
670958
and is not to be copied, used, or disclosed to others without express written permission.
Revision (9-11)
SER 8120
Large Capacity Hose Reel
% "
!
&
$
(
'
#
$)-%.3)/.3
* Add 42lb (19kg) for electric motors; 26lb (12kg) for air or hydraulic
HOSE I.D
in
mm
1
25
1 1/4
32
1 3/8
35
1 1/2
38
HOSE CAPACITY AND REEL DIMENSIONS
HOSE O.D
in
mm
1 9/16
4
0
1 13/16
46
2
51
2 1/16
52
MODEL HOSE LENGTH
EST.
WEIGHT*
A B C D E
CRK
E
ELC
F
CRK
F
ELC
G H
8120-2512
ft
m
95
29
85
26
55
17
50
15
89 LB
40 KG
in
mm
18
457
12
305
11 1/4
286
21
533
25
635
25
635
22
559
25
635
26 1/2
673
14
356
8120-3112
ft
m
210
64
155
47
115
35
105
32
92 LB
42 KG
in
mm
18
457
12
305
11 1/4
286
24
610
31
787
31
787
22
559
25
635
32 1/2
826
17
432
8120-3116
ft
m
305
93
205
62
155
47
150
46
96 LB
44 KG
in
mm
22
559
16
406
11 1/4
286
24
610
31
787
31
787
26
660
29
737
32 1/2
826
17
432
8120-3120
ft
m
365
111
275
84
200
61
190
58
100 LB
45 KG
in
mm
26
660
20
508
11 1/4
286
24
610
31
787
31
787
30
762
33
838
32 1/2
826
17
432
IMPORTANT
READ THIS MANUAL CAREFULLY
BEFORE INSTALLING, OPERATING OR
SERVICING THIS EQUIPMENT
Series
-
Head
Dia.
Drum
Length
Drive Options
-
Thread
Size-Outlet
2” Victaulic with Female NPT
Inlet Standard
Outlet Type
Thread
Style
Fluid Path
Material*
*Nitrile Rubber Seals
Pressure
(PSI)
Inlet Style
Fluid Path
Location/Direction
Color
8120 25 12 EP
12V dc Explosion Proof Motor
10
1”
F
Female
NP
NPT
A
Aluminum
LP
0-600
2
90 Degree
1
Straight
1
Left Hand Top Wind
M
Alemite Red
31 16 EA
115V ac Explosion Proof Motor
12
15
1 ”
1
4
D
Ductile Iron
1K
0-1000
2
Left Hand Bottom Wind
G
Grey
20 EJ
24V dc Explosion Proof Motor
3
Right Hand Top Wind
B
Black
H
Hydraulic Motor
A
Air Motor
BC
Bevel Crank
4
Right Hand Bottom Wind
W
White
S
Silver
1 ”
1
2
1 ”
1
2
Part No. Example:
8120-2512EP-15FNPALP21M
8120 (Series 8120 Hose Reel)
-25 (25” Head Dia.)
12 (12” Drum Length) EP (12V DC Explosioin Proof Motor)
-15 (11/2” Outlet Thread) F (Female Outlet Thread)
NP
(NPT Thread) A (Aluminum Fluid Path)
LP (0-600 PSI) 2 (90° Inlet)
1 (Left Hand Top Wind Fluid Path Location/Direction) M (Color, Alemite Red)
Figure 1 Large Capacity Hose Reel Series 8120
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]
SER 8120 Large Capacity Hose Reel
Revision (9-11) Alemite LLC
Personal Safety
Personal injury and/or equipment damage may result if
proper
safety precautions are not observed.
WARNING
• Even low pressure can cause irreparable
damage or death. Exercise extreme caution
while operating or servicing this Equipment.
• Ensure that reel is properly installed before
connecting supply line (see instructions).
• Before connecting supply line to reel, ensure
that supply line pressure does not exceed
maximum rated working pressure of reel.
• Do not wear loose fitting clothing while
operating reel.
• Be aware of other personnel/machinery in work
area.
• If a leak occurs in hose or reel, remove supply
line pressure immediately.
• Pull hose by grasping the hose itself not by the
control valve swivel.
• If reel ceases to unwind or rewind properly,
remove power immediately. Do not pull or jerk
on hose. Find and remedy problem before
continuing.
• Treat and respect a hose reel as any other
piece of machinery, observing all common
safety practices.
• Prevent Static Sparking. When working around
flammable liquids such as solvents, paints,
chemicals or petroleum products, ensure that
the hose reel and the equipment being
serviced is properly grounded. Use a
grounding hose (static wire).
• Use an ohmmeter to check continuity of the
grounding circuit. Fire and/or explosion can
result if proper grounding is not achieved.
• If reel is electric driven, check for loose, frayed
and broken wires before operating.
• If reel is electric, air or hydraulic driven, be
careful of chain/sprocket drive system. Keep
hands clear and do not wear loose fitting
clothing while operating reel.
Mounting
1. Unpack and inspect reel - rotating spool (1) to check
for smooth operation.
2. Ensure that mounting surface is rigid and flat to
prevent binding of reel after it is installed. This is
important to ensure proper alignment.
3. Secure reel to mounting surface by inserting four
bolts (2) through the four mounting holes (3) in the
reel frame. Tighten securely to ensure solid, rigid
attachment.
Electric Driven Reels
WARNING
• Remove all electrical power when wiring.
• DO NO
T “HOT WIRE”.
• Observe all applicable NEC, OSHA, and
local codes.
NOTE: It is not proper to connect either
power lead to any part of the motor, or to
any part attached to the motor, such as the
terminal box, as that would make the
motor an integral part of the electrical
power circuit.
Figure 2 Large Capacity Hose Reel - Mounting
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]
2
Large Capacity Hose Reel
SER 8120
Alemite LLC 3 Revision (9-11)
1. Apply thread compound to the swivel (1) and
connecting hose fitting (2) threads.
2. Thread connecting hose fitting (2) into swivel (1).
Tighten securely.
Victaulic Inlet
NOTE: Victaulic - Type swivel joint inlet
co
nnections must be carefully aligned. Two
victaulic connections, correctly installed,
allow adequate flexibility for smooth rotation.
1. Connect victaulic coupling onto inlet swivel fitting and
inlet supply line.
2. Adjust inlet supply line to verify flexibility exists for
proper alignment.
NOTE: Failure to use flexible connector with
any live reel will void warranty.
Connecting The Delivery Hose
CAUTION
Do not connect the output hose to the gooseneck
(1)
until after the reel is installed and motor connec-
tions are complete. Fill the hose before winding on
the reel to prevent excessive pressure on the drum
when hose is filled.
1. Ensure that all supply and motor electrical ratings are
compatible.
2. Wire power to the motor following applicable wiring
diagram.
3. Switch reel on to insure proper wiring procedures
were followed. Check alignment of heads, motor,
chain and sprocket while the hose reel turns.
Inlet Connection
Thr
eaded Inlet
NOTES:
1. Install a union fitting as near as possible
to the swivel inlet, so the swivel can be eas-
ily removed for servicing. Avoid strain on
swivel at all times.
2. Threaded type swivel inlets must be con-
nected to the fluid supply by using a flexi-
ble connector. Failure to use flexible
connector with any live reel will void war-
ranty.
Figure 3 Large Capacity Hose Reel - Wiring
Figure 4 Large Capacity Hose Reel - Supply Line
Figure 3 Large Capacity Hose Reel - Wiring
Figure 5 Large Capacity Hose Reel - Victaulic
Connection
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]
Alemite LLC 4 Revision (9-11)
SER 8120
Large Capacity Hose Reel
Replacing the Chain
CAUTION
Before replacing the chain, remove electrical
power and fluid pressure from reel.
1. Loosen (do not remove) bolts securing motor (2)
to reel.
2. Remove chain master-link.
3. Install replacement chain (1).
4. Adjust chain tension by moving motor. Adjust to
allow between ¼” and ½” play in chain. Over
tensioning results in reduced motor life.
1. Apply thread compound to connecting gooseneck (1) and
delivery hose fitting threads (2).
2. Hand thread delivery hose fitting (2) into gooseneck (1).
3. Using a wrench, firmly hold gooseneck (1) while
tightening delivery hose fitting (2).
4. With delivery hose fully extended and control valve
open, charge hose to purge system of gases. When fluid
appears at control valve, close valve. This prevents
flattening of hose and excessive pressure on drum when
fluid supply is reinitialized at a later time.
Replacing the Motor
CAUTION
Before replacing the motor, remove electrical power
and fluid pressure from reel.
1. Loosen (do not remove) bolts (1) securing motor (2) to
reel.
2. Slide motor and remove chain.
3. Remove bolts securing motor.
4. Install replacement motor.
Figure 7 Large Capacity Hose Reel - Motor
Figure 8 Large Capacity Hose Reel -
Replacing the Chain
Figure 6 Large Capacity Hose Reel - Delivery Hose
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]
Large Capacity Hose Reel
SER 8120
Alemite LLC 5 Revision (9-11)
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Figure 8 Large Capacity Hose Reel Series 8120 - Exploded View
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]
Alemite LLC 6 Revision (9-11)
SER 8120
Large Capacity Hose Reel
Changes Since Last Printing
Revised part numberV
RQ%20OLVW
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]
-
1
-
2
-
3
-
4
-
5
-
6
The Alemite 8120 Series, a large-capacity hose reel, is designed for industrial applications requiring long lengths of hose. Its robust construction, featuring a sturdy steel frame, ensures durability in demanding environments. The 8120 Series offers a variety of drive options, including electric, air, and hydraulic motors, making it suitable for a wide range of applications. With its large hose capacity and efficient winding system, the reel streamlines hose management and enhances productivity.
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